Product Data PG9MXA 4-WAY MULTIPOISE TWO-STAGE CONDENSING GAS FURNACE

Transcription

1 4-WAY MULTIPOISE TWO-STAGE CONDENSING GAS FURCE Product Data A9801 Utilizing the extensive resources available to Payne, a new standard of excellence has been achieved with the model. The model is a unique 4 -way multipoise condensing furnace with features like no other product in its class. The builds on the many Payne successes in the furnace industry and establishes a new standard for all high -efficiency gas furnaces. FEATURES combines two heating stages to vary the amount of gas being used from low -heat to high -heat stage. The low -stage operation allows longer running periods, which helps maintain your most comfortable temperature, prevents drafts, reduces noise, and enhances the air quality of your home. During extreme cold, the high -heat stage will run to ensure that you are still comfortable. Highly Efficient ECM Blower Motor - The highly efficient ECM motor and Payne s control logic can help selected 13 - and 14 -SEER Payne Air Conditioners achieve added energy efficiency up to 1. SEER as compared to the Air -Conditioning and Refrigeration Institute s standard coil -only rating (A/Cs up to 3. tons) when paired with selected Payne evaporator coils. Primary Heat Exchanger & Secondary Heat Exchanger - The primary heat exchanger is corrosion resistant. The secondary heat exchanger is built with a patented lamination process that bonds a corrosion -proof lining of polypropylene to a heavy, galvanized steel shell. Hot Surface Igniter - It is capable of running at line voltage and does not require complex voltage regulators as do other brands. Adjustable Continuous Fan - Improves comfort all year long by allowing you to select the continuous fan speed right at the thermostat. Dehumidification - Reduces summertime humidity levels by nearly % over standard systems. 4 -Way Multipoise Design - Allows the model to be installed in an upflow, downflow, or horizontal orientation. Factory configured for upflow applications with only simple drain connection changes required for conversion to downflow or horizontal. Direct or Non -direct Venting - The can be installed as a Non -Direct 1 -pipe vent (except 140 size) or Direct 2 -pipe vent furnace. This provides added flexibility to meet diverse installation needs. Two -Speed Inducer Motor - This motor works with the inducer fan to optimize combustion efficiency and exhaust the flue gases out of the house. Soft Motor Mounts - These motor mounts help to absorb shock. 1

2 1 1 4" " (368mm) (32mm) 1" (2mm) 2-IN. COMBUSTION- AIR CONN GAS CONN 2-IN. VENT CONN (1mm) (13mm) (13mm) ENTRY SIDE INLET " SIDE INLET 26 16" (684mm) " (66mm) " (666mm) (6mm) (1mm) (6mm) (91mm) (684mm) CONDENSATE DRAIN TRAP LOCATION (DOWNFLOW & HORIZONTAL LEFT) POWER CONN ACCESSORY POWER ENTRY CONDENSATE DRAIN TRAP LOCATION (ALTERTE UPFLOW) (240mm) (22mm) (22mm) (0mm) CONDENSATE DRAIN LOCATION (UPFLOW) (0mm) " (2mm) (4mm) 2 8" (2mm) (83mm) 32 8" (829mm) " (84mm) CONDENSATE DRAIN TRAP LOCATION (DOWNFLOW & HORIZONTAL RIGHT) OR ALTERTE 1 2" (mm) (14mm) " (464mm) CONDENSATE DRAIN LOCATION (UPFLOW) DIMPLE LOCATORS FOR HORIZONTAL HANGING " " (24mm) (694mm) (66mm) 19" (6mm) (483mm) OUTLET 2-IN. COMBUSTION- AIR CONN " (6mm) BOTTOM INLET (4mm) GAS CONN POWER CONN THERMOSTAT ENTRY 2-IN. VENT CONN SIDE INLET 1" (2mm) (16mm) (21mm) (8mm) 39 8" (13mm) (11mm) (1mm) 13 16" 8" 16" 16" 11 16" 8-IN. DIA 1 2-IN. DIA GAS CONN 9 16" 26 16" 22 16" 13 /16" AIRFLOW A 13 D /16" OUTLET 1 2-IN. DIA 8-IN. DIA " 9 16" 1 16" " 13 16" 1 2-IN. DIA 8-IN. DIA " 11 /16" INLET E 11 /16" " NOTES: 1. Minimum return-air openings at furnace, based on metal duct. If flex duct is used, see flex duct manufacturerõs recommendations for equivalent diameters. 2. Minimum return-air opening at furnace: a. For 800 CFM 16-in. (406mm) round or 14 1 / 2 (368mm) x -in. (mm) rectangle. b. For 10 CFM -in. (08mm) round or 14 1 / 2 (368mm) x 19 1 / 2-in. (mm) rectangle. c. For 1600 CFM 22-in.(9mm) round or 14 1 / 2 (368mm) x 23 1 / 4-in.(91mm) rectangle. d. For airflow requirements above 1800 CFM, see Air Delivery table in Product Data literature for specific use of single side inlets. The use of both side inlets, a combination of 1 side and the bottom, or the bottom only will ensure adequate return air openings for airflow requirements above 1800 CFM at 0. W.C. ESP. DIMENSIONS --- IN. (MM) A D E /2 () ---/8 (403) 16 (406) /2 () ---/8 (403) 16 (406) /2 () ---/8 (403) 16 (406) (3) /8 (2) /2 () /2 (2) 22---/8 (81) 23 (84) 26 16" 22 16" 1 2-IN. DIA 1 2-IN. DIA THERMOSTAT " A

3 CLEARANCE TO COMBUSTIBLES REV. B LIT TOP A08 D E S I G N Always Ask For C E R T I F I E D CERTIFIED Use of the AHRI Certified TM Mark indicates a manufacturer s participation in the program. For verification of certification for individual products, go to 3

4 SPECIFICATIONS CAPACITY* Direct Vent (2 --- pipe) (Shaded capacities are specified on the rating plate) CAPACITY* Non---Direct vent (1---pipe) AFUE* Direct Vent (2---pipe) Nonweatherized ICS AFUE* Non ---Direct Vent (1 ---pipe) Nonweatherized ICS Upflow Low Downflow Horizontal High Low High Upflow Downflow Horizontal Upflow Downflow Horizontal Upflow Downflow Horizontal Upflow 92. Downflow 91 Horizontal 92.1 Upflow 92.1 Downflow 90. Horizontal 91. Low Input Btuh { High CERTIFIED TEMPERATURE RANGE(F) High ) ( ) ) ) ( ) Low ( ) ) ) ) ) CERTIFIED EX STATIC PRESSURE (in. wc) Heating Cooling High Heat AIRFLOW (CFM)} Low Heat Cooling ELECTRICAL Unit Volts --- Hertz --- Phase Operating Voltage Range Min---Max** Maximum Unit Amps Unit Ampacity{{ Minimum Wire Size Maximum Wire Length (Ft / M)}} 33 (.0) 33 (.0) 28 (8.) 36 (11.0) 3 (.) MaximumFuseSizeorCktBkrAmps{{{ Transformer (24v) 40va External Control Power Available Heating 19 Cooling 3 Air Conditioning Blower Relay Standard CONTROLS Limit Control SPST Heating Blower Control (Off Delay) Selectable 90, 1, 0, or 180 seconds Burners (Monoport) Gas Connection Size 1/2---in. (13 mm) NPT GAS CONTROLS Manufacturer White --- Rodgers 2---Stage Redundant Gas Valve Min. Inlet Pressure (in. wc) 4. (Natural Gas) Max. Inlet Pressure (In. wc) 13. (Natural Gas) Ignition Device Hot Surface BLOWER DATA Direct --- Drive Motor HP ECM --- X /2 1/2 3/4 1 1 Motor Full Load Amps RPM (Nominal)---Speeds Blower Wheel Diameter x Width --- In. (mm) X X 11 X 8 11 X 11 X (24X18) (24 X 18) (29 X 3) (3 X 24) (3 X 24) Filter Size (In. / mm)---permanent Washable See notes at end of table. (1) 16 X 2 X 3/4 (406 X 63 X 19) (1) X 2 X 3/4 (08 X 63 X 19) (1) 24 X 2 X 3/4 (6 X 63 X 19) 4

5 SPECIFICATIONS (CONT) FACTORY---AUTHORIZED AND LISTED DEALER---INSTALLED OPTIONS Gas Conversion Kit --- Natural ---to ---Propane Gas Conversion Kit --- Propane ---to ---Natural Twinning Kit Downflow Base*** Vent Termination Kit (Bracket Only for 2 Pipes) Vent Termination Kit (Single Exit) Condensate Freeze Protection Kit Condensate Neutralizer Kit (Obtained thru RCD) Vent Exhaust Pipe External Trap Kit Door Gasket Kit Unframed Filter, Permanent Washable 3/4 (19 mm) 16 x 2 (406 x 63) Unframed Filter, Permanent Washable 3/4 (19 mm) x 2 (08 x 63) Unframed Filter, Permanent Washable 3/4 (19 mm) 24 x 2 (6 x 63) KGANP01AAA KGAPN41AAA N/A KGASB01ALL 2---in. (1 mm)---kgavt01bra 3---in. (6 mm)---kgavt01bra 2---in. (1 mm)---kgavt01cvt 3---in. (6 mm)---kgavt0801cvt KGAHT01CFP P KGAET06ETK KGBAC011DGK KGAWF11UFR KGAWF1401UFR KGAWF01UFR *U.S.A. --- Gas input ratings are certified for elevations to 00 ft. (6 M). For elevations above 00 ft (6 M), reduce ratings 2% for each 00 ft. ( M) above sea level. In Canada, derate the unit % for elevations 00 to 400 ft. (6 to 132 M) above sea level. {Capacity and AFUE in accordance with U.S. Government DOE test procedures Effective November, 199. } SAirflow shown is with factory---supplied 3/4---in. (19 mm) washable filter(s). SFor air delivery above 1800 CFM, see Air Delivery table for other options. SAn airflow reduction of up to % may occur when using the factory---specified 4---/16---in. (1 mm) wide, high efficiency media filter. SFor best furnace efficiency when using the 4---/16---in. (1 mm) wide media filter, adjust the blower speed tap to near the mid---point of the rise range. **Permissible voltage limits for proper furnace operation. {{Unit ampacity = % of largest component s full load amps plus 0% of all other potential operating components (EAC, humidifier, etc.) }}Length show in measured one way along wire path between unit and service panel for maximum 2% voltage drop. ***Required for installation on combustible floors when no coil box is used, or when any coil box other than a CNPV, CAPV, CAP, or CAR cased coil is used. N/A --- Not Applicable ICS --- Isolated Combustion System

6 MAXIMUM ALLOWABLE PIPE LENGTH - 0 to 00 (0 to 6) 01 to 00} (6 to 914) 01 to 4000} (914 to 19) 0,000 1,000 0,000 1,000 0,000 1,000 TERMITION. 2-1/2 (64) one TERMITION. 2-1/2 (64)# 3 (6) 3 (6) no 3 (6) # 3 (6) 3 (6) # 3 (6) no 4 (2) no TERMITION. 4 no IN (mm)* 4 (2) no IN (mm)* 3 (6) no 3 (6) # 4 (2) no 4 (2) no (16.8) (1.) 40 (.2) 4 (13.) (1.) 0 (.2) 3 (.) 40 (.2) 3 (.) 2 (.6) 1 (.2) 3 (.) 14 (4.3) 63 (19.2) (3.) 6 (.4) 26 (.9) 9 (2.) (2.1) 66 (.1) 16 (4.9) 2 (.6) 16 (4.9) 2 (.6) 6 (1.8) 66 (.1) 63 (19.2) 6 0 (.2) 16 (4.9) 68 (.) 46 (14.) 33 (.1) 6 (19.8) 9 (18.0) 11 (3.4) 63 (19.2) 41 (.) 24 (.3) 8 (1.) 9 (18.0) 6 (1.8) 28 (8.) 1 (.) 8 (1.) 23 (.0) 14 (4.3) 66 (.1) 22 (6.) (1.) 38 (11.6) 6 13 (4.) 6 31 (9.4) 6 6

7 MAXIMUM ALLOWABLE PIPE LENGTH - CONT to 000 (19 to 14) 001 to 6000 (14 to 1829) 6001 to 00 (1829 to 2134) 0,000 1,000 0,000 1,000 0,000 1,000 TERMITION. 3 (6) no 3 (6) # 4 (2) no TERMITION. 4 (2) no 3 (6) no 3 (6) # 4 (2) no TERMITION. 4 (2) no 3 (6) no 3 (6) # 64 (19.) 31 (9.4) 6 9 (18.0) 39 (11.9) 22 (6.) 46 (14.0) (16.8) (1.) 8 (1.) 26 (.9) 13 (4.0) 6 (.4) 40 (.2) 4 (16.) 21 (6.4) (3.) 33 (.1) (.8) 26 (.9) (.8) (.8) 11 (3.4) (.8) (.8) 14 (4.3) 60 (18.3) 41 (.) 29 (8.8) 42 (.8) 9 (2.) (16.8) 36 (11.0) 21 (6.4) 6 (.4) 3 (.) 4 (16.) 23 (.0) (3.) 29 (8.8) 0 (.2) 18 (.) 11 (3.4) 22 (6.) 48 (14.6) 1 (.2) (.8) 48 (14.6) 4 (14.3) 8 (2.4) 4 (14.3) 9 (2.) 4 (14.3) 13 (4.0) 38 (11.6) 2 (8.2) 68 (.) 31 (9.4) 8 (2.4) (.8) 33 (.1) 19 (.8) 63 (19.2) 24 (.3) 48 (14.6) 0 (.2) 21 (6.4) 68 (.) 8 (1.) 18 (.) 4 (14.3) 4 (13.) 16 (4.9) 6 (.4) 9 (2.) 11 (3.4) 4 (13.) 66 (.1) 48 (14.6) 6 (1.8) 64 (19.) See notes at end of table.

8 MAXIMUM ALLOWABLE PIPE LENGTH - CONT. 01 to 8000 (2134 to 28) 8001 to 9000 (28 to 2) 9001 to,000 (2 to 48) 0,000 1,000 0,000 1,000 0,000 1,000 TERMITION. 3 (6) no 3 (6) # 4 (2) no TERMITION. 4 (2) no 3 (6) no 3 (6) # 4 (2) no TERMITION. 4 no 3 (6) # 4 (2) no 4 (2) no (3.) 36 (11.0) 66 (.1) 2 (.6) 63 (19.2) 46 (14.) (2.1) 48 (14.6) 31 (9.4) 6 (19.8) 1 (.2) 8 (1.) 13 (4.0) 6 46 (14.) 19 (.8) 63 (19.2) 8 (2.4) (2.1) 1 (.) 41 (.) 14 (4.3) (2.1) 48 (14.6) 40 (.2) (3.) 60 (18.3) 38 (11.6) 9 (18.0) 38 (11.6) 41 (.) 46 (14.0) 40 (.2) 41 (.) 38 (11.6) 36 (11.0) 11 (3.4) 33 (.1) 23 (.0) 9 (18.0) (3.) 3 (.) 6 (1.8) 28 (8.) 60 (18.3) 4 (16.) 42 (.8) 1 (.2) 8 (1.) (2.1) 3 (11.3) (3.) 6 (1.) 3 (.) (16.8) 39 (11.9) 34 (.4) 34 (.4) 41 (.) 39 (11.9) 2 (.6) 3 (11.3) 3 (.) 34 (.4) 4 (13.) 21 (6.4) 4 (16.) 39 (11.9) 40 (.2) 2 (.6) (16.8) 13 (4.0) 3 (11.3) (1.) 38 (11.6) 14 (4.3) (1.) 3 (.) 33 (.1) 9 (2.) 1 (.) 31 (9.4) (2.1) 29 (8.8) 4 (14.3) 39 (11.9) 33 (.1) 34 (.4) 31 (9.4) 29 (8.8) 29 (8.8) * Disk usage --- Unless otherwise specified, use perforated assembly (factory-supplied in loose parts bag). # If one is stated, separate 2 halves of perforated assembly and use shouldered half. When using shouldered half, install screen side toward inlet box. Wide radius elbow. Vent sizing for Canadian installations over 400 ft (13 M) above sea level are subject to acceptance by the local authorities having jurisdiction. ---Not Allowed; pressure switch will not make. Elbows and pipe sections within the furnace casing and at the vent termination should not be included in vent length or elbow count. The minimum pipe length is ft (1. M) for all applications. Use 3-in. (6 mm) diameter vent termination kit for installations requiring 4-in. (2 mm) diameter pipe. NOTES: Do not use pipe size greater than those specified in table or incomplete combustion, flame disturbance, or flame sense lockout may occur. Size both the combustion---air and vent pipe independently, then use the larger diameter for both pipes. Assume two 4 elbows equal one 90 elbow. Wide radius elbows are desirable and may be required in some cases. 8

9 MAXIMUM ALLOWABLE EXPOSED VENT PIPE LENGTH - WITH AND WITHOUT INSULATION IN WINTER DESIGN TEMPERATURE AMBIENT* WINTER DESIGN TEMPERATURE F (_C) MAX PIPE DIAMETER --- IN (mm) WITHOUT INSULATION WITH 3/8 IN. ( mm) OR THICKER INSULATION (---) 2 (1) 0 ( ) 2 (1) 21 (6.4) --- ( ) 2 (1) (6.0) (1.3) (---) 2 (1) (16.) (16.) 0 ( ) 2 (1) (16.) --- ( ) 2 (1) 16 (4.8) (16.) (---) 2. (64) 8 (1.6) 0 ( ) 2. (64) 29 (8.8) --- ( ) 2. (64) 14 (4.2) 6 (.4) (---) 2. (64) 40 (.1) 40 (.1) 0 ( ) 2. (64) 38 (11.) 40 (.1) --- ( ) 2. (64) 21 (6.4) 40 (.1) (---) 3 (6) 63 (19.2) 0 ( ) 3 (6) --- ( ) 3 (6) (3.6) (---) 3 (6) 0 ( ) 3 (6) 38 (11.) --- ( ) 3 (6) 19 (.) (---) 4 (2) 6 (19.8) 0 ( ) 4 (2) 26 (.9) --- ( ) 4 (2) (1.) 6 (19.8) * Pipe length (ft / M) specified for maximum pipe lengths located in unconditioned spaces. Pipes located in unconditioned space cannot exceed total allowable pipe length as specified in Table. Insulation thickness based on R value of 3. per in. 9

10 DOWNFLOW SUBBASE DIMENSIONS - IN. (MM) FURCE CASING WIDTH 1-1/2 () 21 (3) 24-1/2 (2) FURCE IN DOWNFLOW APPLICATION Furnace with or without Cased Coil Assembly or Coil Box Furnace with or without Cased Coil Assembly or Coil Box Furnace with or without Cased Coil Assembly or Coil Box PLENUM OPENING FLOOR OPENING A B C D ---1/8 (384) 18---/8 (43) 22-1/8 () 19 (483) 19 (483) 19 (483) 16-3/4 (42) ---1/4 (14) 23-3/4 (603) ---3/8 (18) ---3/8 (18) ---3/8 (18) HOLE NO. FOR WIDTH ADJUST --- MENT *The plenum should be constructed 1/4---in. (6 mm) smaller in width and depth than the plenum dimensions shown above. LOCATING TAB 1 1 /4 (32 μμ) A PLENUM OPENING B D LOCATING TAB FACTORY-SUPPLIED FIELD-INSTALLED INSULATION C COMBUSTION -AIR PIPE FOR NON -DIRECT VENT (1 -PIPE) APPLICATION (SIZES 040 THROUGH 1 ) FIELD-SUPPLIED 2-IN. (1 mm) DIA. PVC 90 ELBOW COMBUSTION-AIR DISC (FACTORY-SUPPLIED IN LOOSE PARTS BAG) FIELD-SUPPLIED 2-IN. (1 mm) DIA. PVC PIPE LENGTH OF STRAIGHT PIPE PORTION OF COMBUSTION AIR INLET PIPE ASSEMBLY (IN.) CASING WIDTH A A 1-1/2 ( mm) 8-1/2 ± 1/2 (216 ± 13 mm) A (3 mm) -1/2 ± 1/2 (26 ± 13 mm) 24-1/2 (2 mm) ± 1/2 ( ± 13 mm) CONCENTRIC VENT FOR DIRECT VENT (2 -PIPE) APPLICATION (ALL MODEL SIZES) B IN. (MM) DIA PVC VENT/EXHAUST F E 1 3 /16 ( mm) C IN. DIA 11/2 (38 mm) D A B IN. (MM) DIA PVC INTAKE/COMBUSTION AIR KIT PART NO. A* B C D{ E F KGAVT01CVT 33--3/8 (848) 2 (1) 3--1/2 (89) 16--/8 (422) 6--1/4 (9) --3/4 (146) KGAVT0801CVT 38--/8 (98) 3 (6) 4--1/2 (114) 21--1/8 () --3/8 (18) 6--1/2 (16) *Dimension A will change accordingly as Dimension D is lengthened or shortened. {Dimension D may be lengthened to 60---in. (14 mm) maximum. Dimension D may also be shortened by cutting the pipes provided in the kit to --- in. ( mm) minimum.

11 AIR DELIVERY - CFM (WITH FILTER) RETURN---AIR SUPPLY SPEED EXTERL STATIC PRESSURE (in. wc) (Gry) (Blu) SIDE/BOTTOM 4(Yel) (Red) (Org) (Gry) (Blu) SIDE/BOTTOM 4(Yel) (Red) (Org) (Gry) (Blu) SIDE/BOTTOM 4(Yel) (Org) (Red) (Gry) (Blu) SIDE/BOTTOM 4(Yel) (Org) (Red) (Gry) (Blu) SIDE/BOTTOM 4(Yel) (Red) (Org) NOTES: * Airflow shown is with factory supplied 3/4---in. (19 mm) washable filter.*a filter is required for each return air opening. *An airflow reduction of up to % may occur when using the factory---specified 4---/16---in. (1 mm) wide, high efficiency media filter. *For best furnace efficiency when using the 4 /16---in. (1 mm) wide media filter, adjust blowerspeedtaptonearthemid---point oftheriserange. *For horizontal and downflow applications, use one side or bottom or bottom only as an airflow reference. 11

12 E Payne Heating & Cooling Systems D 3 W. Morris St. D Indianapolis, IN 431 Printed in U.S.A. Edition Date: 09/ Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations. Catalog No: SS Replaces: SS --- P9MXA