Always ahead of the game with the Klauke product range for utility companies
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1 Always ahead of the game with the Klauke product range for utility companies Electrical connection systems / Tools / Measuring, testing and safety devices
2 Unified force for the utility company Klauke, Greenlee and HD Electric triple expertise and safety for testing, measuring and working in the energy sector For some 135 years now, we have invested our experience and knowledge in the development of high-quality electrical connection systems, as well as reliable tools for cutting and crimping. User safety here is just as important to us as the high quality of our products. Our innovative solutions and technologies are in use today throughout the world. Our range comprises more than 10,000 products for professional applications in the electronics industry. We also develop, produce and sell worldwide custom solutions in connection technology and tools for customers in the energy production, distribution and transformation sectors, automotive industry, transport and rail engineering sectors. 2
3 Triple expertise, unique product range Greenlee focuses on punching tools, cable management as well as testing and measuring devices for low-voltage applications, thereby perfectly complementing the Klauke product range. Klauke has been part of the Greenlee Division of the Textron Group since HDE also joined the Greenlee Division of the Textron Group in 2013 and optimally rounded out the product range for utility companies with field-proven testing, measuring and safety devices for high and medium voltage applications. Triple expertise, unique product range for utility companies: u Electrical connection systems and crimping, cutting and safety tools from Klauke u Cable pulling technology, as well as testing and measuring devices for low-voltage applications from Greenlee u Testing, measuring and safety devices for high and medium voltage applications from HD Electric Company 3
4 Safe to say always at your service! Certified quality and worldwide service network Klauke products are used in environments that have to meet tough safety requirements. That s why their reliability and quality is of the utmost importance. In terms of safety, user friendliness and robustness, our products fulfil the highest requirements, and our worldwide service guarantees 100% reliability whenever you need it. This you can count on any time and anywhere Our internal Service Center in Remscheid and over 50 authorised Service Centers worldwide, with their comprehensive technical maintenance and repair service, ensure that Klauke tools and devices have maximum functional capability and guarantee secure connections. Here, the range of services extends to regular tool inspections and checks of pressing quality through repairs to a free tool hotline and equipment hire service. Demanding more than standards Of course, our ambitious claim to safety and quality also applies to products which we produce individually for our system suppliers, just as for our expanded product range for utility companies: with testing, measuring and safety devices from Greenlee and HD Electric. 4
5 Certified quality and worldwide service network DIN EN ISO 9001:2008 ISO/TS 16949:2009 ISO 14001:2004 GL (Germanischer Lloyd) DNV (DET NORSKE Veritas) CSA (Canadian Standard Association) UL (Underwriters Laboratory) IEC certificate GS (Geprüfte Sicherheit tested for safety) 5
6 Perfect supply at all (voltage) levels Solutions for all areas of energy supply The comprehensive and diverse product range from Klauke reliably covers practically the entire energy supply value chain: from energy recovery to energy distribution including the high voltage sector, as well as regional distribution in the form of overhead and underground lines through to energy provision at the end consumer, whether private households or industrial. High-voltage measuring devices from HDE Cable connection, cable lugs 1. Energy recovery 2. High voltage Energy Klauke recovery Kabelschuhe: Substation Open wire Distribution station 6
7 Solutions for the entire energy value chain llw (Live-line working) tools Cable cutting or connecting in cable gland holes 3. Medium voltage 4. Low voltage Overhead line Underground line Distribution network PrivATe households / commercial properties 7
8 Custom-fit for every need Cable connecting technology from Klauke No matter which application and energy range, the cable connecting technology used should always guarantee one thing: safe electrical connections. Just like products from Klauke. They offer optimal conductivity, high capacity and are precisely crafted. The high Klauke quality standards ensure outstanding material and crimping characteristics. Alongside our standard range of cable lugs and connectors, we also produce numerous special designs customised in form and function and for every installation requirement. Klauke cable lugs: Tubular cable lugs, Cu Tubular cable lugs to Klauke standard for practically all copper conductor applications Crimp cable lugs to DIN, Cu For the best connections entirely to standard Crimp cable lugs, Al The optimised cable lug to DIN for energy distribution Crimp cable lugs, Al/Cu The perfect connection for aluminium on copper conductors, as often used in distribution networks and transformer stations Insulated & non-insulated cable connections: Insulated cable end-sleeves to DIN, with Easy Entry For simple mounting on cable clamps with Easy Entry insulation for splice-free cable entry Insulated solderless terminals To DIN with widened insulating sleeves for fine and superfine conductors Insulated solderless terminals, fork type Fork-type version for simple mounting by being directly screwed under Insulated butt connectors For fine and superfine conductors with butt marks for exact cable insertion. 8
9 Cable connecting technology from Klauke Klauke screw and crimp connectors: Screw connector with 2/4 screws For connecting various cross sections, conductor types and materials Butt connectors, Cu Butt connectors to Klauke standard for practically all copper conductor applications Crimp joint to DIN, Cu/Al To DIN 46267, part 1 Cu To DIN 46267, part 2 Al Crimp joint for cable connections kv, copper Tube dimensions to DIN 46267, part 1 Crimp joint, Al, full tension Available for aluminium conductors, Aldrey cables and Al/St to DIN EN Crimp joint for cable connections kv, Al Tube dimensions to DIN 46267, part 2 Parallel groove clamps, Cu Available with 1 or 2 screws, optionally available with or without thrust plate C and H-shaped branch clamps / parallel groove clamps Ideal for branching conductors 9
10 Professional force for every application Hand-operated crimping tools Powerful, precise, durable such is crimping with mechanical crimping tools from Klauke. With exact crimping results through high-precision drives and a long tool service life thanks to high-grade steel quality and tempering process. Hand-operated crimping tools: K 30/3 K 28 Square crimping suitable for box terminals and spring clamp technology Trapezoid crimping suitable for box terminals K 05 K 22 With energy saving and maintenance-free mechanical drives Optimised for cable glands and panel building HK 60/22 HK 120/42 Slim crimping head - ideal when space is critical. Up to 60 % fewer crimpings than 6 t tools through broad crimping 10
11 Crimping tools from Klauke Battery-powered crimping tools Crimping with full force, with convenient operation both possible with battery-powered crimping tools from Klauke. Thanks to the various forms available and the 360 rotating head, these tools manage any situation. Battery-powered crimping tools: EKM 60/22-L Larger crimping range to 300 mm² with narrower crimping head EKM 60 ID-L Extra large crimping area due to innovative 2-stage telescopic cylinders (patent pending) EK 60UNV-L One multi-functional head for crimping, cutting and punching EK 120/42-L C-head with 42 mm opening width and very wide crimping range to 400 mm² EK 50ML The Klauke micro with intuitive PowerSense function combines the benefits of manual crimping pliers with the convenience of battery-powered hydraulic crimping tools Battery-powered hydraulic pump For crimping, cutting and punching tools with 700 bar operating pressure. Compact and lightweight ideal for mobile use. 11
12 Simply better performance With cutting tools from Klauke The hand-operated mechanical cutting tools from Klauke are accurately crafted and are set apart by high material quality and precision. Because precision plays an essential role, cutting tools from Klauke have ergonomically-designed handles and are perfectly matched to the drive, thereby maximising hand force transmission. Hand-operated cutting tools: K 106/2 K 105/1 Lightweight design for high cutting performance, suitable for earthing, plastic and rubber cables With telescopic handles suitable for Al and Cu cables to 26 mm diameter K 104/1 K 130 Energy-saving 2-stage ratchet system, suitable for earthing, plastic and rubber cables to 100 mm diameter High performance thanks to specially designed, extremely flat cutting blades HSG 45 HSG 85/2 Cuts Cu and Al armoured cables and Al/St cables (ACSR) to 45 mm diameter Cuts Cu and Al cables with lightweight steel armouring (depending on cable type) 12
13 Cutting tools from Klauke Battery-powered cutting tools The force of both the innovative hydraulic system and the cutting heads offer users double power, and the low tool weight means they have to expend little physical strength to work for long periods without compromising performance. Battery-powered cutting tools: ES 32-L / ES 32 F-L ESG 25-L Slim cutting head, ideally suited for working in tight spots High-performance cutting characteristics for highly-flexible conductors and wire cables ES 65-L ESG 105-L Broad cutting range with extremely robust design and low tare weight 120 kn cutting force for highlyflexible conductors and wire cables Battery-powered hydraulic pump Suitable for crimping, cutting and punching tools with 700 bar operating pressure. Compact and light ideal for mobile use. SDK 105 Open cutting head with 105 mm cutting range 13
14 Relaxed operation even under voltage Safety cutting tools from Klauke High safety levels are always required when working on cables that could still be live. The approved safety cutting tools with GS-certification from Klauke are able to safely cut cables which, in case of a failure, may carry voltages of up to 60 kv. Safety cutting devices: SSG hydraulic and ESSG battery-powered cutting device BG-approved safety cutting tools for cutting cables without steel armouring which, in case of a failure, may carry voltages of up to 60 kv. 14
15 Safety cutting tools from Klauke Fully-insulated hand tools: Fully-insulated tool set 2-colour dipped insulation - outside orange, inside yellow Fully-insulated open-ended spanners Suitable for hex. head screws VDE Pliers/Screwdriver set Approved to 1000 V, reliable protection even under extreme conditions. Klauke ICE E-smart box 12-pce. 10 IEC exchangeable blades for all applications incl. contactless voltage tester Safety accessories: Insulated stand mat For local insulation, anti-slip Rubber insulating blanket With puncture-proof top and bottom side Plastic clamp Suitable for securing rubber insulating blankets Protective gloves For a safe grip when working under voltage Every Klauke VDE tool is produced and tested as per the latest directives for safety testing procedures according to EN/IEC (VDE 0682 Part 201). All VDE tools are approved for alternating voltages to 1000 Volt and direct voltage to 1500 Volt. 15
16 Safety with comfort Testing and measuring devices from HDE and Greenlee for low, medium and high voltage applications offer the user 100% protection and deliver reliable test results even in adverse weather conditions. Repair and maintenance work, as well as rectification work in power supply networks can be carried out safely and effectively using these products. Innovative technology for every working situation rounds out the excellent operating convenience. Testing and measuring devices: GT-12A Contactless voltage tester For quick, simple and contactless voltage testing GT-85NE Bipolar voltage tester With LC display and background illumination DM-860A Industrial digital multimeter True RMS Suitable for frequency, temperature and capacity measurements, as well as for diode and continuity tests CM-1560 Clamp multimeter Compact, ergonomic design ideally suited for measuring in tight spots High precision at low voltage: No matter which conductors you grip in the pliers, Greenlee guarantees absolute measuring accuracy at all times. 16
17 Testing and measuring devices: HALO Ammeter Probe head in hook suitable for free conductors and earthing cables to 7 cm diameter LV-5 Stray voltage detector For detecting stray voltages e.g. on street lamps, power poles or meter housings V-Watch personal voltage detector With audibly and optically increasing alarm frequency when approaching voltage-carrying plant components DVM-80UVK Phase and voltage tester For measuring direct and alternating voltages DVI-500 Voltage tester Single-point voltage measuring device with interchangeable test tips for various applications PRX-69D Proximity voltage detector Contactless voltage tester with a detection distance of 25 cm 17
18 Greenlee Cable pulling technology from Greenlee There are a host of technical possibilities for pulling cables which can be very different depending on application or cable type. Our range offers solutions for every requirement, i.e. for light and heavy duty cables and for long straight lines, angular channels or hollow spaces. The result is always the same: convenient, simple cable pulling. Cable pulling technology: Smart Butler Cable pulling system High thrust with Teflon-coated adapters for low resistance when rolling up and out Easy Roller Cable drum unwinder Easy rolling up and out of heavy cable drums thanks to the ramp with shallow incline Pulling grips Single weave, galvanized steel mesh with flexible pulling eyelet. Online catalogue Further information and designs of test and measuring devices for low voltages and our cable pulling technology can be found in the latest Main catalogue. 18
19 Tools need service and users need advice we offer both and more. In workaday life, Klauke crimping and cutting tools are exposed to hot and cold temperatures and fouling from the harsh conditions prevailing on construction sites. Sometimes it rains, sometimes the sun burns down and dust is often widespread - a durability test for our tools. As with all high-tech solutions, they must therefore be inspected on a regular basis and serviced from time to time. Worldwide service you can rely on With an unbeatable technical maintenance and repair service, our company Service Centers along with Authorised Service Centers (ASC) ensure that Klauke tools retain their full functionality and guarantee reliable connections. Services range from regular tool inspection to service and repair work through to the free tool Hotline and an equipment hire facility. Furthermore: Our mobile service van can be deployed for site operations upon request! Worldwide repair and maintenance service through over 50 authorised Service Centers (Klauke ASC). Complete maintenance service with annual inspection and work at fi xed prices. Free Hotline for all questions about the tool service in Germany. Fast, uncomplicated equipment hire service for all standard tools. Mobile service van for site operations. 19
20 Strong brands for your success: Gustav Klauke GmbH Auf dem Knapp 46 D Remscheid Germany Phone +49 (0) 2191 / Fax +49 (0) 2191 / info@klauke.textron.com Website Gustav Klauke GmbH. Subject to technical changes without notice. KATUTILITYGB /15 I
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