Modular systems. Eurocar. Energy saving Electrostatic painting Step by step motion Ferrous and non-ferrous metals

Transcription

1 Modular systems Eurocar Energy saving Electrostatic painting Step by step motion Ferrous and non-ferrous metals

2 Eurocar Painting system for large metal items up to 14 m length and 2 m width. Technological cycle Loading area. Overhead conveyor is designed and built in a particular shape. A dual parallel monorails system allows to hang and load pieces of unwieldy sizes. Pieces to be coated go through each phase of the working cycle with a fluid step-by-step shift. Spray pretreatment. The first items washing procedure is carried out in the pretreatment spray tunnel. Each stage is separated from one another with automatic sliding doors. The cycle of the treatment depends on the type of the metal surface. Drying in the oven. Stepwise movement with translation Adjustable working time Cleaning and lubrication unit Carbon steel structure Stainless steel hydraulic system Demineralizators After the rinsing process is finished and the surfaces of the pieces are cleaned these items travel into the ventilated air oven. The heat in the oven is produced by an indirect combustion generator and is uniformly distributed throughout the active space. Automatic doors open only for the entrance and exit of the items. Thermal insulation Indipendent heating system Paint application. Air-balanced pressurized booth Underfloor suction Manual equipment Polymerization in the oven. Indirect exchange heating Thermal insulation Once the items are completely dry they go into the air-balanced pressurized painting booth. One or more workers using manual electrostatic guns cover the entire surface of the items with a coating layer. It is possible to apply multiple colours simultaneously. The paint has to be cured in the oven for about 20 minutes at about 200 C to turn it into a solid coating and adhere it to the surface. In order to get a perfect adherence internal temperature must be constant and uniform. Construction in series Energy efficiency Fast installation Easy maintenance Automatized system Modularity

3 Standard series 1 Loading area 2 Spray pretreatment tunnel 3 Drying oven Pressurized painting booth 5 Curing oven 6 Cooling / unloading area AvAILAbLE PASSAgE EURoCAR 1 ITEM MAx DIMENSIoNS mm IDEAL RooM SIzE mm W H W L H W L H Load capacity of overhead conveyor Roll 37 EURoCAR EURoCAR kg/m EURoCAR EURoCAR EURoCAR Development of the Standard Roll 52 Roll kg/m 250 kg/m

4 Compact series Automatic translation of hooks and modular design of components, for a compact coating system. Advantages Delivery. Painting. Modular design. Because of parts standardization, we can work very quickly and deliver the products in a short time. Our highly qualified staff will manage installation and testing. Pressurized coating booth allows for workers to apply different colours at the same time. The coating system can be easily set for complex technological cycles only by adding treatment booths.

5 We reduce consumption and respect the environment. We develop the latest generation technologies to keep your systems up-to-date with the times. Water Nebula. Easy Clean. At the end of more complex treatment washing cycles, the passivation agent is nebulized on the pieces to be treated. The system reduces to 4/5 l / h the consumption of solution per nozzle, maintains a constant water conductivity and limits the natural cohesion of drops in order to obtain the maximum effectiveness of the treatment having deposit on the surface of a few tens of microns. To install a sludge filtering system into the phosphodegreasing tanks allows to get the lifespan of the bath even 30% longer. It helps to reduce cleaning of the tank and the maintenance of nozzles of the washing ramps. Cascade Recovery. The automatic system for the production and regeneration of demineralized water with an ion exchange helps to reduce the eluates of the process (over 50%). The unit is equipped with a mini computer for the supervision of conductivity level in real-time. The recovery system recycles water from the ambient temperature washing stages and fills up the previous heat treatment tanks. Demi equipment. Heat Control Power System. Thermal insulation. It is a high efficiency system for the hot tanks heating. A suction ensures the hot air flow inside the circuit. In the environment, discharge smoke has maximum 104 C. Thermal efficiency is equal to 93.7%. Panels of ovens are insulated with special structures made of metal and rock wool. Drying and curing oven are provided of air curtains or are configured with a bell shape for avoiding heat loss. Power The technical department strives to size each design with the strictly necessary power rating. It s possible to monitor and control the consumption trends from touch screen panel and in this way to take under control every working event.

6 EUROIMPIANTI SRL Via Cavour 44, Valeggio sul Mincio - VR (IT) Tel Fax info@euroimpianti.com EUROIMPIANTI DO BRASIL LTDA Ind. de máquinas para pintura Rodovia SC 445, km Pedreiras Balneário Rincão (SC) - Brasil Fone Fax info@euroimpianti.com.br