Ecopaint Booth. Spray booth for optimal paint conditions

Transcription

1 Ecopaint Booth Spray booth for optimal paint conditions

2 Ecopaint Booth We are living in the age of the surface: increasingly sophisticated color effects, finer paints, glossier surfaces are wrapped around products and vehicles protecting them and lending them status and appeal. Surface quality is indicative of the quality of the product as a whole enhancing the interior and adding value. It becomes synonymous with value, with value in and of itself. It defines the market and opens up markets, ever larger markets. First class application meeting the highest requirements Dürr delivers the key to surface quality: We plan, deliver and install turnkey paint shops. At the same time we work our way deep into your complex process environment to implement an individual solution. The Ecopaint brand name carried by our products and plants stands for innovation and maximum customer value. Dürr guarantees highest quality and lowest costs per unit throughout the entire process: from pretreatment and painting right through to curing. For painting your car bodies: Ecopaint Booth is a modular spray booth system, ideally uniting all components and modules via integrative interfaces, to form complete systems that assure: highest quality minimum costs per unit and resource conserving and energy saving operation The painted body store guarantees highest throughput levels By using this product you gain much more than the product alone. As a leading technology developer we offer you: in-depth process know-how many years of experience and a global presence

3 Ecopaint Booth the spray booth Spray booths designed to provide ideal application conditions The spray booth the heart of the paint shop is built up of modules and can thus flexibly be adapted to suit your requirements. You provide process parameters such as building details, space availability, capacities and throughput times. Dürr then designs and installs your spray booth with integrated application and conveyor technologies. The system ensures effective interaction of all components so that high first run rates can be attained whilst minimizing energy consumption and reducing costs With our simulation we ensure all processes in advance. In the spray booth the EcoPlenum ensures uniform pressure conditions and a constant downdraft velocity both essential requirements for optimal paint application. 6 7 Cross-section of the Ecopaint Booth spray booth 1 Air supply unit 2 Heat recovery system 3 EcoPlenum 4 EcoCleanroom 5 Spray booth 6 EcoEnvirojet3 (scrubber) 7 EcoESKA2 (paint sludge removal) EcoCleanroom provides enclosed clean rooms in the booth environment, where intelligent pressure level control minimize dirt ingress and maximize paint application quality. Streaming simulation in the spray booth For perfect surfaces

4 Ecopaint Booth Modular build for speed The EcoFlexwall system with its steel reinforcement structure EcoITM (Integrated Truss Module) allows not only flexible layout options but also short installation times thanks to standardized and pre-assembled modules. Modularity also has its advantages once the system is in production operation: maintenance is performed module by module, individual components are easily accessible and can be quickly replaced. Standardized, low maintenance components maximize efficiency: unit costs go down and down. All Ecopaint Booth components are brought together with standardized, well-matched interfaces. This allows for individual solutions and an individual approach to your requirements. Thanks to standardized and pre-assembled components, plans can be implemented quickly and production lead times kept to a minimum while maintaining high process reliability and quality. You can profit in all phases: when a new plant is installed, when a plant needs to be adapted or extended or, later, when revamping or modernization is called for.

5 Ecopaint AirHandling A good atmosphere ensures top quality Consider Dürr on the quality of paint application and on the perfection of the paint finish of the vehicle body. Quality moves to a new level with the excellence of air conditioning and the absolutely clean ambient environment provided by Dürr. Especially the application of water-borne paints requires specific air conditions in respect of humidity and temperature. EcoAir Supply is an air supply system made up of standardized components that provides optimal conditions, maintains a consistently constant air flow and ensures that the air is filtered, humidified and kept at the correct temperature. EcoAir Supply for optimal air conditions in the spray booth

6 The Ecopaint Concept A resource conserving system Ecopaint Booth is a system that uses resources very economically. Dürr gives consideration to the energyefficient operation of all components, right down to the fans. Water is recycled and energy is recovered from exhaust air. EcoHeat Recovery the heat recovery system made by Dürr recovers thermal energy from the exhaust air and returns it to the inflowing supply of fresh air, thus reducing the energy requirement of the booth. Optimal heat recovery with EcoHeat Recovery EcoEnvirojet a high quality paint overspray separation system. Paint overspray in the spray booth is separated from the air via a wet scrubber system, and extracted from the booth. The paint is denatured with the aid of chemicals and then led to the system tank, where it is seperated from the water. The EcoExhaust system extracts air from the entire spray booth system very efficiently and thus improves its energy balance effectively and sustainably. Efficient overspray separation

7 Ecopaint WorkZones An ergonomic approach to interior paint application Ecopaint WorkZones are the human-machine interface in the paint application process: this is where manual operations such as polishing, masking, sanding, seam sealing and final quality audits take place. Dürr offers a wide variety of ergonomic work zones. They are designed to ensure that all necessary areas of the vehicle body are easily accessible. Best working conditions result from flexible ventilation, comfortable working heights, adjustable lighting and plenty of glazed areas. Optimal working conditions for your personnel in paint application, sanding or inspection areas. Ecopaint WorkZones for ergonomic work conditions EcoWorkDeck EcoWorkDeck Inspection EcoWorkBooth EcoWorkBooth Inspection EC-Sanding Body Repair Masking, Sealing Seam Sealing Inspection Preparation Spot-Repair Finish Audit

8 Ecopaint Booth Your competitive edge with Dürr: Modularity for flexibility and fast installation of your plant Quality through air management Resource conserving technologies for energy efficiency and environmental compatibility Optimal work zones thanks to ergonomic design Technological edge thanks to innovative processes and equipment With each and every unit produced you save on cost per unit! Paint and Final Assembly Systems