Washer-Extractors. Installation/Operation/Maintenance. Barrier Washer Refer to Page 5 for Model Identification

Transcription

1 Washer-Extractors Barrier Washer Refer to Page 5 for Model Identification Installation/Operation/Maintenance Original Instructions Keep These Instructions for Future Reference. (If this machine changes ownership, this manual must accompany machine.) Part No. D1615ENR2 May 2016

2

3 Table of Contents Model identification... 5 Safety precautions... 6 Important safety instructions...6 Safety precautions...7 Operation Symbols on the machine Before washing...12 Placing the laundry into the machine...13 Add detergents...14 Program selections...14 Wash programs overview...15 Start the washer End of wash cycle...16 How to remedy incorrect position of drum Power failure...16 How to open the door by failure First service at technical problem Technical data...20 Table - technical data...20 Standard version Version with weighing system and drain placed underneath the machine in the central part (on request) Version with weighing system, with drain placed underneath the machine in the central part and with a handling base (on request)...28 Installation Transportation and unpacking Placement into hygienic barrier Placement into hygienic barrier with guards - on request...33 Mechanical installation...34 Standard version and version with a steel base - plinth Mechanical installation - version with weighing system - on request...35 Mechanical installation - version weighing system and drain placed underneath the machine in the central part (on request) Mechanical installation - version with weighing system, with drain placed underneath the machine in the central part and with a handling base (on request)...39 Water connections...40 Recuperated water connection...41 Treatment of the recuperated water Copyright 2016, Alliance Laundry Systems LLC All rights reserved. No part of the contents of this book may be reproduced or transmitted in any form or by any means without the expressed written consent of the publisher. 3 Part No. D1615ENR2

4 Water recycling tank properties...42 The use of a float in the recycling tank Drain connection...43 Drain under the machine - standard Drain - version with weighing system and drain placed underneath the machine in the central part (on request)...44 Side drain - on request Main drain channel-pipe...46 Venting Steam connection...46 Liquid soap connection...47 Eletrical connection of the liquid soap supply system Direct machine-controlled operation...48 Connecting the liquid soap supply system - SoapLink connection End of cycle indication - on request Eletrical installation General...53 Residual current device - RCD...54 Supply protection device...54 Supply cable Machine protective earth connection and equipotential bonding...56 Maintenance and adjustments...57 General Checking and maintenance daily Checking and maintenance every three months Checking and maintenance every six months Adjusting of safety switch...58 Belt replacement and adjusting tension Lubrication...58 Water filters...59 Tightening moments...59 Replacement washer fuses Fuse values Trouble shooting aids...61 Unblocking of the door lock in case of emergency How to remedy incorrect position of drum...61 Error indication shown on display List of recommended spare parts Putting the machine out of service...62 Disconnecting the machine Machine disposal Possibility of the machine disposal by the specialized company Possibility of the machine liquidation by own potential Part No. D1615ENR2

5 Model identification Model identification Information in this manual is applicable to these models: FXB180_X_CON- TROL_ PLUS PHU0180T PHG0180T PHB0180T FXB240_X_CON- TROL_ PLUS FXB280_X_CON- TROL_ PLUS PHU0240T PHU0280T PHG0240T PHG0280T 5 Part No. D1615ENR2

6 Safety precautions Safety precautions Important safety instructions To reduce the risk of fire, electric shock, serious injury or death to persons when using your washer, follow these basic precautions: W023 Read all instructions before using the washer. Install the washer according the INSTALLATION instructions. Refer to the EARTHING instructions in the INSTAL- LATION manual for the proper earthing of the washer. All connections for water, drain, electrical power and earthing must comply with local codes and be made by licensed personnel when required. It is recommended that the machine be installed by qualified technicians. Do not install or store the washer where it will be exposed to water and/or weather. To prevent fire and explosion, keep the area around machine free from flammable and combustible products. Do not add the following substances or textiles containing traces of the following substances to the wash water: gasoline, kerosene, waxes, cooking oils, vegetable oils, machine oils, dry-cleaning solvents, flammable chemicals, thinners, or other flammable or explosive substances. These substances give off vapors that could ignite, explode or cause the fabric to catch fire by itself. Under certain conditions, hydrogen gas may be produced in a hot water system that has not been used for two weeks or more. HYDROGEN GAS IS EXPLOSIVE. If the hot water system has not been used for such a period, before using a washing machine or combination washer-dryer, turn on all hot water faucets and let the water flow from each for several minutes. This will release any accumulated hydrogen gas. The gas is flammable, do not smoke or use an open flame during this time. To reduce the risk of an electric shock or fire, DO NOT use an extension cord or an adapter to connect the washer to the electrical power source. Do not allow children to play on or in the washer. Close supervision of children is necessary when the washer is used near children. This appliance is not intended for use by young children or infirm persons without supervision. Young children should be supervised to ensure that they do not play with the appliance. This is a safety rule for all appliances. DO NOT reach and/or climb into the tub or onto the washer, ESPECIALLY if the wash drum is moving. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death. Never operate the washer with any guards, panels and/or parts removed or broken. DO NOT bypass any safety devices or tamper with the controls. Use washer only for its intended purpose, washing textiles. Never wash machine parts or automotive parts in the machine. This could result in serious damage to the basket or tub. Use only low-sudsing, no-foaming types of commercial detergent. Be aware that hazardous chemicals may be present. Wear hand and eye protection when adding detergents and chemicals. Always read and follow manufacturer s instructions on packages of laundry and cleaning aids. Heed all warnings or precautions. To reduce the risk of poisoning or chemical burns, keep them out of the reach of children at all times (preferably in a locked cabinet). Do not use fabric softeners or products to eliminate static unless recommended by the manufacturer of the fabric softener or product. Always follow the fabric care instructions supplied by the textile manufacturer. Loading door MUST BE CLOSED any time the washer is to fill, tumble or spin. DO NOT bypass the loading door switch by permitting the washer to operate with the loading door open. Do not attempt to open the door until the washer has drained and all moving parts have stopped. Be aware that hot water is used to flush the supply dispenser. Avoid opening the dispenser lid while the machine is running. To reduce the risk of burning, do not touch the door glass when the machine is running, especially after the heating phase of the wash cycle. Do not attach anything to the supply dispenser s nozzles, if applicable. The air gap must be maintained. To avoid machine corrosion and component failure, do not use corrosive chemicals in the washer-extractor. Warranty claims related to damage caused by corrosive chemicals will be denied. Do not operate the machine without the water reuse plug or water reuse system in place, if applicable. Be sure water connections have a shut-off valve and that fill hose connections are tight. CLOSE the shut-off valves at the end of each wash day. Keep washer in good condition. Bumping or dropping the washer can damage safety features. If this occurs, have washer checked by a qualified service person. DANGER: Before inspecting or servicing machine, power supply must be turned OFF. The servicer needs to wait for at least 3 minutes after turning the power OFF and needs to check for residual voltage with a voltage meter. The inverter capacitor or EMC filter remains charged with high voltage for some time after powering OFF. This is an imminently hazardous situation that, if not avoided, will cause severe personal injury or death. 6 Part No. D1615ENR2

7 Safety precautions Do not repair or replace any part of the washer, or attempt any servicing unless specifically recommended in the usermaintenance instructions or in published user-repair instructions that the user understands and has the skills to carry out. ALWAYS disconnect the washer from electrical, power and water supplies before attempting any service. Disconnect the power cord by grasping the plug, not the cord. Replace worn power cords and/or loose plugs. If the supply cord is damaged, it must be replaced by a special cord or assembly available from the service agent. Before the washer is removed from service or discarded, remove the door to the washing compartment. Failure to install, maintain, and/or operate this washer according to the manufacturer s instructions may result in conditions which can produce bodily injury and/or property damage. NOTE: The S and IMPORTANT SAFETY INSTRUC- TIONS appearing in this manual are not meant to cover all possible conditions and situations that may occur. Common sense, caution and care must be exercised when installing, maintaining, or operating the washer. Always contact your dealer, distributor, service agent or the manufacturer on any problems or conditions you do not understand. Safety precautions SAVE THESE INSTRUCTIONS FOR LATER USE. FAILURE TO COMPLY WITH THE INSTRUCTIONS MAY LEAD TO INCORRECT USE OF THE APPLI- ANCE, AND MAY RESULT IN RISK OF FIRE, BODILY INJURIES OR DEATH AND/OR DAMAGE TO THE LAUNDRY AND/OR THE APPLIANCE. READ THE IMPORTANT SAFETY INSTRUCTIONS IN THIS MANUAL CAREFULLY BEFORE OPERATING THE APPLIANCE. IMPROPER USE OF THE APPLI- ANCE MAY CAUSE RISK OF FIRE, ELECTRICAL SHOCK OR SERIOUS BODY INJURIES OR DEATH AS WELL AS SERIOUS DAMAGE TO THE APPLI- ANCE. C003 C244 This English version is the original version of this manual. Without this version, the instructions are incomplete. Before installation, operation and maintenance of the machine read carefully the complete instructions, i.e. this Installation, maintenance and user's manual, Programming manual and Spare parts manual. The Programming manual and Spare parts manual are not delivered with a machine by default. You shall ask the supplier / manufacturer to obtain Programming manual and Spare parts manual. Follow the instruction written in manuals and keep the manuals in a proper place by the machine for later use. Safety instructions included in manuals for personnel operating the appliance must be printed and posted on a visible place near the machine in the laundry room. The washer extractor is designed for fabrics washing only, other objects can damage the washer and can cause damage or injuries. If the machine is used for special applications follow the instructions and warning to avoid person injury. The manufacturer is not responsible for the damage to the fabrics that are washed by an inappropriate washing method. Always follow the instructions and/or warnings that are stated on the fabrics, washing products or cleaning products mentioned by the manufacturer. The washer must be set up in accordance with the instructions. All drain, inlet, electrical connections, ventilation, groundings and other connections must be done in according to the installation manual, in compliance with the local standards done by qualified technicians with proper authorization. The valid standards for connecting to the local power network (TT,TN,IT, ) must be followed. In the standard execution, the appliance may not be suitable for connecting to an IT supply system. Contact your commercial distributor for assistance. All appliances are produced according the EMC-directive (Electro-Magnetic-Compatibility). They can be used in restricted surroundings only (comply minimally with class A requirements). For safety reasons there must be kept the necessary precaution distances with sensitive electrical or electronic device(s). Do not change the parameters of the frequency inverter. This can cause serious injury, fire, washer damage, etc. During transportation and storage never use excessive forces on the packing because components can be damaged protruding the contour line of the appliance. Use copper conductors only. This appliance must be connected to a supply circuit to which no lighting units or general-purpose receptacles are connected. Any changes concerning the installation which are not described in this Installation Manual must be approved by the supplier or manufacturer. Otherwise, the supplier and manufacturer are not responsible for potential injuries to operators or for any damages. Interventions in the appliance execution or functions are not allowed, and the manufacturer refuses any responsibility in such cases. 7 Part No. D1615ENR2

8 Safety precautions The washer extractor must be installed on level. If not, the washer may become unbalanced during extraction and, although fitted with an unbalance safety, the washer may become seriously damaged what may result in bodily injuries. Never put the washer in operation when the transporting braces are not removed. The washer should always be tested before use. It is possible that there are residues of products used during the production process in the new washer. These residues could cause stains on your laundry. Therefore, you must first run at least 1 hot wash with old rags before using for your normal laundry. Keep the appliance top and surface and the area around clean and clear of combustible or flammable products. The use of hypochlorite will cause corrosion which may cause component failure under certain circumstances. The warranty of the machine cannot be accepted in case corrosion was caused by chlorine and chlorine compounds impact. The washer extractor is not designed for work which may create an explosive atmosphere inside the machine and will not be used for this purpose. Do not expose the washer extractor to the weather, extreme low or high temperature and humidity. Do not store flammable materials around the appliances. Define the dangerous areas in the laundry room and obstruct an admission to them during appliances operating. Do not wash articles that have been previously cleaned in, wash in soaked in, or spotted with gasoline, dry-cleaning solvents, or other flammable or explosive substances as they give off vapors that could ignite or explode. Such fabrics must first be washed by hand and air dried. Do not add gasoline, dry-cleaning solvents, or other flammable or explosive substances to the wash water. These substances give off vapors that could ignite or explode. TEMPERATURE IN WASHING MACHINE TUB: The electronic controller uses the temperature sensor in the tub to control the temperature of the washing bath. There are a lot of things that have influence on the temperature measurement. Therefore the temperature control of the washing bath is not very precise. Always strictly comply with the instructions that are written on the laundry chemicals-, laundry aids-, dry-cleaning solvents- and disinfectants packaging to avoid personal injury. Do not tamper the washer-extractor controls and do not bypass the safety instructions and the warnings. By danger turn off the main switch or other emergency disconnection devices. Do not put some part on the soap dispenser lid to held it open by filling or when the machine operates. Do not open the soap dispenser lid after the machine is started. The discharge or splashing of hazardous liquid can cause serious scalding and burning. Do not operate the appliance when parts are broken or missing or when covers are open. The appliance must not be operated until the fixed guards are put correctly in place. The appliance must not be stored, installed or exposed to the weather, extreme low or high temperature and humidity levels. Do not hose down the washer. NEVER allow the appliance to get wet. Avoid damp conditions where water or moisture could run down the walls and covers of the washer or cover the floor around the washer. Do not install the washer above an open gutter. Close any nearby gutters so that waste water steam cannot collect near/inside the washer. Check the functioning of the door lock mechanism on regular base. NEVER bypass the doorlock mechanism. Disconnect the power and close all water and steam supply before cleaning, servicing and at the end of each operating day. Vapour or hot air can escape out of the venting. Do not cover the vent but protect it sufficiently. It serves air gap and as a vapor outlet to prevent pressure building in the washer. Do not repair or replace any part of the appliance or attempt any servicing unless specifically recommended in the service manual or published user-repair instructions that you understand and have the skills to carry out. Only qualified service personnel may open the appliance to carry out servicing. Information contained in this manual is intended for use by a qualified service technician familiar with proper and safe procedures to be followed when repairing an electrical appliance. All tests and repairs should be performed by a qualified service technician equipped with proper tools and measuring devices. All component replacements should be made by a qualified service technician using only factory approved replacement parts. Improper assembly or adjustment may occur if service or repair is attempted by persons other then qualified service technicians or if parts other then approved replacement parts are used. Improper assembly or adjustment can create hazardous conditions. There can be a risk of injury or electrical shock while performing services or repairs. Injury or electrical shock can be serious or even fatal. Consequently, extreme caution should be taken while performing voltage checks on individual components or a product. PLEASE NOTE: Except as necessary to perform a particular in servicing a product, the electrical power supply should ALWAYS be disconnected when servicing a product. All industrial (OPL - On Premise Laundry) washers are designed for use in Laundry with professionally trained attendants. Before the appliance is removed from service or discarded, remove the door. Any Water or Steam Leaks Must Be Repaired Immediately. Closed supply immediately. If any problems or failures should arise, immediately contact your dealer, serviceman or manufacturer. 8 Part No. D1615ENR2

9 Safety precautions The manufacturer reserves the right to change the manuals without previous notice. Norm IEC335 is applied for machines with a net usable cage volume between 60 and 150 l. Norm EN is used for a net usable cage volume above 150 l. IF THE INSTALLED APPLIANCE OPERATE WITH COIN, TOKEN OR SIMILAR OPERATION FOR USE IN SELF-SERVICE SITUATIONS, THEN THE OWNER-IN- STALLER MUST PROVIDE A REMOTE-LOCATED EMERGENCY STOP DEVICE. THIS DEVICE MUST BE PLACED IN SUCH A WAY THAT IT IS EASY AND SAFELY ACCESSIBLE FOR THE USERS. THE EMER- GENCY STOP DEVICE TAKES CARE THAT AT LEAST THE CONTROL CIRCUIT OF THE APPLIANCE IS IN- TERRUPTED. LOOKING AT THE MACHINE FROM THE FRONT, DRUM ROTATION DURING EXTRACTION MUST BE CLOCKWISE. C008 This appliance must be connected to a grounded metal, permanent wiring system, and additionally an equipment-grounding conductor must be run with the circuit conductors and connected to the equipment-grounding terminal or lead on the appliance. C180 C004 DO NOT TOUCH THE DOORGLASS UNTIL CYCLE HAS BEEN COMPLETED. DO NOT OPEN DOOR UN- TIL CYLINDER REMAINS STOPPED AND WATER HAS BEEN DRAINED FROM CYLINDER. DO NOT PUT ARTICLES SOILED WITH EXPLOSIVE SOL- VENTS AND/OR DANGEROUS CHEMICAL PROD- UCTS IN THE MACHINE. THIS MACHINE SHOULD NOT BE USED BY CHILDREN. DO NOT LET CHIL- DREN PLAY IN, ON, OR AROUND THE MACHINE. BE- FORE TURNING THE MACHINE ON, MAKE SURE THAT THERE ARE NO PEOPLE OR ANIMALS PRESENT IN OR AROUND THE MACHINE. C005 In order to minimize the risk of fire, electrical shock and injury, THIS WASHER MUST BE PROPERLY GROUNDED. Never plug in or direct-wire an appliance unless it is properly grounded in accordance with all local and national codes. If more appliances in the same location, mutual grounding must be applied where possible. C181 Although the appliance may be in the off position, there is still electrical power to the switch supply terminals. C186 ORIGINAL OR IDENTICAL PARTS MUST BE USED FOR REPLACEMENT IN THIS MACHINE. AFTER SERVICING REPLACE AND SECURE ALL PANELS IN THE ORIGINAL WAY. TAKE THESE MEASURES FOR CONTINUED PROTECTION AGAINST ELECTRICAL SHOCK, INJURY, FIRE AND/OR PROPERTY DAM- AGE. C007 When power supply has been switched off wait for at least 10 minutes before starting inspection or servicing the washer. Before starting inspection of frequency inverter, check for residual voltage across main circuit terminals + and -. This voltage must be below 30 VDC before you can access the inverter for inspection. C187 9 Part No. D1615ENR2

10 Safety precautions Do not allow children to play on, in or around the appliance at any time. Close supervision of children is necessary when the appliance is used near children. Never permit children to operate the appliance. C188 IF THE DOOR SAFETY LOCK DOES NOT WORK, DO NOT USE WASHER UNTIL THE DOOR LOCK MECHA- NISM IS REPAIRED. C226 FOLLOW ALL VALID BASIC SAFETY RULES AND LAWS. THE INSTRUCTIONS IN THIS MANUAL CAN- NOT ACCOUNT FOR EVERY POSSIBLE DANGER- OUS SITUATION. THEY MUST BE GENERALLY UN- DERSTOOD. CAUTION AND CARE ARE FACTORS WHICH CAN NOT INCLUDED IN THE DESIGN OF THE APPLIANCE AND ALL PERSONS WHO INSTALL, OP- ERATE OR MAINTAIN THE APPLIANCE MUST BE QUALIFIED AND FAMILIAR WITH THE OPERATING INSTRUCTIONS. IT IS UP TO THE USER TO TAKE PROPER CARE WHEN OPERATING THE APPLI- ANCE. C227 DO NOT REMOVE SIGNS PLACED ON THE APPLIANCE. OBSERVE SIGNS AND LABELS TO AVOID PERSONAL INJURIES. SAFETY LABELS AP- PEAR AT CRUCIAL LOCATIONS ON THE APPLI- ANCE. FAILURE TO MAINTAIN LEGIBLE SAFETY LA- BELS COULD RESULT IN INJURY TO THE OPERA- TOR OR SERVICE TECHNICIAN. CAUTION MACHINE WITH WEIGHING SYSTEM: NEVER CARRY LOAD SENSORS BY THEIR CABLES! AVOID ELEC- TRIC WELDING NEAR THE LOAD SENSORS! AN IM- PACT MIGHT CAUSE PERMANENT DAMAGE TO THE LOAD SENSORS! AVOID UNEQUAL LOAD DISTRI- BUTION BETWEEN THE LOAD SENSORS WHEN PUTTING THE MACHINE DOWN. WHEN THE POWER OF THE MACHINE IS SWITCHED ON, THE SYSTEM NEEDS A 10-MINUTES WARM-UP TIME. THIS IS IM- PORTANT WHEN THE POWER HAS BEEN OFF FOR MORE THAN FIVE MINUTES. IGNORING WARM-UP MIGHT RESULT IN A MAJOR ERROR IN WEIGHING. C229 THE RECYCLING TANK MUST BE INSTALLED BY QUALIFIED AND AUTHORISED TECHNICIANS ONLY. THE INSTALLATION MUST BE DONE IN ACCORD- ANCE WITH ALL LOCAL STANDARDS AND REGU- LATIONS. C230 NEVER INTERFERE WITH THE SETTING OF THE DOOR HANDLE. NEVER TRY TO MODIFY THE SET- TING OR REPAIR THE HANDLE! ANY INTERFER- ENCE WITH ITS SETTING MAY LEAD TO SERIOUS RISK FOR THE OPERATOR! A DAMAGED OR INCOR- RECTLY FUNCTIONING DOOR HANDLE MUST AL- WAYS BE IMMEDIATELY REPLACED WITH A NEW ORIGINAL PART. C014 C Part No. D1615ENR2

11 Operation Operation Symbols on the machine CHM2439N_SVG Caution, dangerous electrical tension, electrical devices CHM2446N_SVG Warm water inlet (red color of the label) CHM2440N_SVG Caution, other danger, read and follow written instructions CHM2447N_SVG Soft cold water inlet (light blue color of the label) CHM2441N_SVG Caution - Increased temperature CHM2448N_SVG Hard cold water inlet (dark blue of the label) CHM2442N_SVG Do not close or cover CHM2490N_SVG The holes to be drilled not punched CHM2443N_SVG The machine hot air outlet Lighting CHM2444N_SVG In case of emergency press the emergency button to stop the machine Steam heating, Eletrical heating CHM2445N_SVG Steam Main switch 11 Part No. D1615ENR2

12 Operation better washing result, you have to unfold the fabrics and mix the bigger and smaller pieces of fabrics CAUTION CHM1612R CHM1613R START (ADVANCE function) STOP (program interruption) CONFIRM THE SELECTION CHM1611R The optimal washing load is determined by the filling factor. The proper filling factor is determined by the type of linen and other factors. Cotton textiles normally require a filling factor of 1:10-1:13, which is a full drum load. Put the linen in the drum depending on the maximum capacity of the washer. Do not overload the washer extractor. Overloading the machine can lead to a bad wash result. Half washing loads can obstruct a proper function. Synthetics and blended fabrics usually require a filling factor of 1:18-1:20, which is half drum load. Loading more will reduce the wash result and can damage the linen. CHM1614R CANCEL THE SELECTION C231 CHM1615R MOVE UP CHM1616R MOVE DOWN CHM1617R CHM1618R CHM1619R CHM1620R CHM1621R CHM1622R SELECTION NO DECREASING THE TIME SEQUENCE SELECTION YES INCREASING THE TIME SEQUENCE INFO (overview of available wash programs and program information) SERVIS (servicing information) DELAYED START FUNCTION (the delay starts running upon the pressing of the start button ) 0 to 9 NUMERIC KEYPAD Before washing Sort the linen according on the temperature and the instructions of the manufacturer of the fabrics. Check if there aren t any strange objects between the linen like nails, screws, needles, etc. in order not to damage the washer-extractor or the linen. Turn sleeves of shirts, blouses, etc. inside out. To get a 12 Part No. D1615ENR2

13 Operation Placing the laundry into the machine Put the main switch into the position ON. The display of the control panel lights up. If it does not light up, check whether any of the emergency stop buttons are activated release them. The following is displayed: Select program, Door position and the symbol arrow down. Press the arrow down symbol. The drum then turns slightly and stops in a position which allows opening of the door (inner door) on the side of the machine where the door for loading dirty laundry is located. Use the door handle and open the door of the loading side (outer door). Closed drum door (inner door). First phase of opening the door. Apply pressure on the yellow lever handle in order to overcome the resistance of the locking tab and turn the handle clockwise. There are symbols with instructions shown on the mechanism. When the lever is in the unlocked position, the door can be opened. Opening the door, while reducing the hand pressure on the door. Drum door opened. Open the upper part of the drum door into the uppermost position - you must overcome the force of its spring. Thus, the upper part of door is secured. Locked position Unlocked position Using both hands force push both door parts inside until the latches on one door part are released from the openings on the other door part. 13 Part No. D1615ENR2

14 Operation Version with weighing system: Before you insert the laundry, always tare (set zero weight) by pressing the 0-button. Insert the laundry into the drum. Close the drum door (inner door) by following the same procedure as for opening the door but in reversed order. The lever must be in the final position locked. Verify by making sure that the lever cannot be turned any further in the counter-clockwise direction. The lever is secured against inadvertent unlocking by a locking tab. Correct locking of the washing drum door is electronically secured. Use the door handle and close the door of the loading side (outer door). It is not necessary to turn the handle completely around. Otherwise slipping of the safety system would occur. When the machine is operating, the safety system serves as a protection against violent handling and the possibility of the door lock sustaining damage. Add detergents Fill the soap dispenser depending of the chosen program Closed drum door (inner door). MAKE SURE THAT THE DRUM DOOR IS CLOSED PROPERLY. I.E. THE LEVER MUST BE IN THE FINAL POSITION LOCKED AND IT IS NOT POSSIBLE TO REOPEN THE DOOR. MAKE SURE THAT THE DOOR IS LOCKED BY THE LOCKING TAB. C336 CHM2462N_SVG Pre-wash in the soap dispenser : detergent for the prewash. Main wash in the soap dispenser : detergent for the main wash. Main wash in the soap dispenser : liquid detergent for the main wash or liquid bleach etc. Fabric softener or starch in the soap dispenser : liquid fabric softener or liquid starch for the last rinse. Program selections Choose one of the available wash programs, best corresponding to the quality of the garments and allowed wash temperature in the wash load. Enter the wash program number utilizing the numeric keypad. The selection of the program determines the temperature and the time for washing and rinsing. NOTE: For locking a program mode, changing factory settings and possibilities of program changes and setup - see Programming manual. 14 Part No. D1615ENR2

15 Operation Wash programs overview Wash program 1 Hot wash intensive 90 C Wash program 2 Warm wash intensive 60 C Wash program 3 Coloured wash intensive 40 C Wash program 4 Bright wash intensive 30 C Wash program 5 Woollens 15 C Wash program 6 Hot wash 90 C ECONOMY level Wash program 7 Warm wash 60 C ECONOMY level Wash program 8 Coloured washprimus 40 C ECONOMY level Wash program 9 Bright wash 30 C ECONOMY level Wash program 10 Eco hot wash 90 C ECONOMY level Wash program 11 Eco warm wash 60 C ECONOMY level Wash program 12 Eco color wash 40 C ECONOMY level Wash program 13 Eco bright wash 30 C ECONOMY level Wash program 14 Extraction low speed Wash program 15 Extraction high speed Wash program 16 Sport 60 C Wash program 17 Mops 60 C Wash program 18 Horse blankets 40 C Wash program 19 Jeans 60 C Wash program 20 Starching - NOTE: It is advisable to use only detergents with softener to break the suds, which can easily be found in retail shops. We do not recommend using gel detergents. The dosage of soap to use is generally mentioned on the packing. An overdose of detergent can lead to poor wash results and suds, overflow which can damage the machine. Take care that the lid of the soap dispenser is closed if the machine starts. If you enter a number that does not correspond to any of the available programs, the display shows the message INVA- LID. During the wash cycle the user can follow the progress of the wash sequence and the remaining wash cycle time on the display. During the wash cycle, the indication light is on (light situated on the side of machine where the door for removing clean laundry is located). Start the washer After you have selected the required wash program, push the START button. The following message will appear on the display: Did you lock the inner door?. If you are sure the inner door is locked correctly you confirm that by pushing of YES button. The wash cycle starts. In case you are not sure of proper locking, push the NO button the programme will not start. 15 Part No. D1615ENR2

16 Operation 1 30 o 60 o BEFORE YOU OPEN THE DOOR, MAKE SURE THAT THE DRUM IS COMPLETELY STILL AND THAT THE WATER HAS DRAINED FROM IT. 35 Min. C233 Prog 2: WARM WASH How to open the door by failure Progression bar 2. Units 3. Remaining time wash program 4. Wash program name 5. Wash program number CFD1404R_SVG See chapter How to remedy incorrect position of drum. End of wash cycle The wash cycle time is counted down to zero on the display. When the wash cycle finishes, the message UNLOAD is displayed on the side of the machine where the door for loading dirty laundry is located. An indicating light flashes on the side of the machine where the door for removing clean laundry is located. The drum then turns slightly and stops in a position which allows opening of the door (inner door) on the side of the machine where the door for removing clean laundry is located. Use the door handle and open the door of the unloading side (outer door). Remove the laundry. Close the drum door (inner door) and the door of the unloading side (outer door). How to remedy incorrect position of drum See chapter How to remedy incorrect position of drum. Power failure If a power failure occurs in an idle condition of the machine and no wash program is running, the machine remains in the idle condition. If a power failure occurs during the wash process, the message CONTINUE / STOP appears as soon as the power supply is restored. If you press the STOP button, the wash program will be cancelled. If you press the START button, the wash program will continue beginning from the step in which the program was interrupted. 16 Part No. D1615ENR2

17 Operation First service at technical problem N Failure message Failure Action Fault occurrence E2 No Drain End Drain failure Full Stop + tumble Draining E3 Tilt Fault Safety switch activated Full stop + tumble Whole cycle, revolutions under the distribution revolutions level. E4 Imbalance Safety switch activated during the transition from distribution into spin sequence. E5 Tilt High Sp Safety switch activated at high revolutions. Skip + continue Full stop + safety time Spin High revolutions E6 Door Switch Door switch failure Full stop + safety time Whole cycle E7 Door Coil Door lock failure Full stop + safety time Whole cycle E8 Door Start Door lock failure in the beginning of cycle E9 Door End Door lock opening failure at the end of cycle. Don t start Don t start In the beginning of cycle End cycle E11 No Fill Fill failure Full stop + request for Continue While filling E12 OverFill Failure due to water overfill (water level above the pre-set value) Full stop + tumble After filling or during the filling procedure. E13 No Heating Heating failure Full stop + tumble While heating E14 Heat. Time Heating time failure Full stop + request for continue While heating E15 Too Hot Too Hot Full stop + tumble While heating E21 OverFlow Water level too high Full stop + tumble After filling or during the filling procedure E24 Level Sens. Defective level sensor Continue + Don t start Before start up E25 Temp Sensor Defective temperature sensor E26 Mitsub. Code Undefined frequency inverter error code E27 Invert.Com. Communication fault inverter Continue + Don t start Full stop + tumble Full stop + safety time Before start up Whole cycle Whole cycle E28 THT time THT Time out Full stop + safety time At spin sequence E29 OV3/OP time OV3 Time out / E.OP Full stop + safety time At spin sequence Table continues Part No. D1615ENR2

18 Operation N Failure message Failure Action Fault occurrence E31 Load Par Initialization fault frequency inverter E32 Verify Par Verification fault frequency inverter parameters Don t start Don t start When setting up parameters At loading parameters E35 Wrong Softw Wrong software version Don t start New software version E36 Imbalance Unbalance detection system activated. E37 No Drain Spr Drain failure at the Spray Sequence E38 No Recycle The tank with recuperated water is empty E39 Out of Soap The Soap Supplies are running Out of Soap Reduction of spinning sequence revolutions. For Info only. Full stop + tumble Warning at the End. Front soap dispenser Mach. only For Info only E41 Service Due Service Due Warning For Info only Open door = reset Spinning sequence Spray Sequence Wash step Wash step End cycle E42 Connection No Network Connection For Info only Data Transfer Networking E43 Voltage Par Wrong Voltage Range Selection E44 Model Type Incorrect selection of machine type E45 Speed sensor The drum rotation sensor is not working E80 SoapTimeOut Incorrect signal for liquid detergent dispensing Make correct selection Make correct selection Full stop + tumble Full stop + tumble. Configuration menu Configuration menu Before spin sequence Whole cycle E81 No Reheat Heating Failure Full stop + tumble. Wash Step (Traceability only) E82 No Refill Refill failure Full stop + request for Continue E83 Power Interruption No successful wash cycle termination E85 RTC Reset Bat Real Time Clock, No Battery or battery low power Info that the wash cycle has to be repeated. For Info only. Wash Step (Traceability only) Abnormal Cycle Termination (Traceability only) End cycle (Traceability only) E100 Weigh No Comm Communication fault weighing system Full Stop Tumble (machines with weighing system only) Table continues Part No. D1615ENR2

19 Operation N Failure message Failure Action Fault occurrence E101 Weigh Low Weight machine is too low E102 Weigh High Weight machine is too high E103 Weigh Balance Weight is not balanced over 4 load cell's. E104 Weigh Overload Weight on individual load cell exceeds max. E300- E353 MITS ERR Specific Mitsubishi Inverter Alarm Don't Start Don't Start Don't Start Full Stop Tumble Full stop + safety time (machines with weighing system only) (machines with weighing system only) (machines with weighing system only) (machines with weighing system only) Full stop + safety time E500- E525 MEMORY ERR Memory Error Full stop + safety time Any time E550 TRACEYBILITY WRITE Internal memory Error data for traceability E551 TRACEYBILITY FULL Internal Traceability memory is full E560- E563 USB ERRORS Errors in communication with USB flash disk For Info only For Info only For Info only E600- E628 SOFTW. ERR Software Error Full stop + safety time Any time Traceability function, whole cycle Traceability function, whole cycle Only in Advanced menu Data Export/Import 19 Part No. D1615ENR2

20 Technical data Technical data Table - technical data MACHINE kg / lb / / 40 / / 55 / / 70 / 280 Inner drum volume l (ft3) 180 (6.4) 240 (8.5) 280 (9.9) depth mm (in) 409 (16.10) 544 (21.42) 639 (25.16) diameter mm (in) 750 / Drum speed wash 42 extraction rpm Heating electricity kw 12 / steam bar 3-8 hot water C / F 90 / 194 G-factor Net weight kg (lb) 430 (948) 460 (1015) 490 (1080) Shipping weight kg (lb) 485 (1070) 515 (1135) 550 (1213) Dimensions (Standard) Refer to Table 2 Shipping dimensions Height mm (in) 1610 (63.39) 1610 (63.39) 1610 (63.39) Width mm (in) 1010 (39.76) 1130 (44.49) 1240 (48.82) Depth mm (in) 1235 (48.62) 1235 (48.62) 1235 (48.62) Motor size kw(hp) 2.20 (2.95) 3.00 (4.02) 3.00 (4.02) Water valves connection in 3 x ¾" Water pressure kpa Recommended water pressure kpa Capacity l/min 20 Drain valve outer ø mm (in) 76 (3) Flow amount with drain valve l/min 210 Steam valve connection in ½" Steam pressure kpa General data Table 1 continues Part No. D1615ENR2

21 Technical data MACHINE kg / lb / / 40 / / 55 / / 70 / 280 Ambient temperature C / F 5 do 35 / 41 do 95 Relative humidity 30% to 90% without condensation Height above sea level m / ft do 1000 / 3280 Storage temperature and shipment C / F Maximum static load on floor without plinth kn 1 do 55 / 34 do Maximum dynamic load on floor kn 4.5 ± ± ± 1.05 Frequency of dynamic load Hz Table 1 21 Part No. D1615ENR2

22 Technical data Standard version Figure 1 1A) LOADING SIDE, ( DIRTY SIDE) 1B) LEFT SIDE (VIEWED FROM THE LOADING SIDE) 1C) STANDARD 1D) VIEW FROM ABOVE 1E) RIGHT SIDE (VIEWED FROM THE LOADING SIDE) 1F) UNLOADING SIDE ( CLEAN SIDE) 22 Part No. D1615ENR2

23 Technical data 1. Control panel 2. Emergency stop button CENTRALSTOP 3. Door for loading dirty laundry (outer door), i.e. the dirty side, door opening (width x high): 18 kg / 40 lb / 180 L: 376 x 325 / 14.8" x 12.79", kg / lb / L: 496 x 325 / 19.52" x 12.79" 4. Main switch 5. Heating change-over switch (electric heating, steam heating), (on request) 6. USB port, (on request) 7. Fuses 8. PC programming connection 9. Electrical connection to liquid soap pumps 10. Electrical supply connection 11. Drain, (standard 1 x 3") 12. Soap dispenser 13. Steam connection (steam version) ½" 14. Cold water soft 15. Cold water hard 16. Hot water 17. Signal of machine running 18. Door for removing clean laundry (outer door), i.e. the clean side 19. Inlet of water from the recycle (external diameter 19) 20. Connection liquid soap 21. Air relieve 22. Cable inlet - cable for control of the valve or pump of water from the water recycle (on request for water recycle) 23. Drain into the water recycle, (1 x 3", on request for water recycle) 24. Additional inlets of liquid soap detergents, placed on the panel (on request) 25. Lubrication system external placement (on request), (see chapter Lubrication ) 26. Connector for connecting visual end of cycle indication, unloading side ( clean side ), (on request) 27. Connector for connecting visual end of cycle indication, loading side ( dirty side ), (on request) MACHINE kg / lb / L 18 / 40 / / 55 / / 70 / 280 A B C C (1) D E G G (1) H H (1) Table 2 continues Part No. D1615ENR2

24 Technical data MACHINE kg / lb / L 18 / 40 / / 55 / / 70 / 280 I I (1) J K L M N O P Q R S T U V W Table 2 continues Part No. D1615ENR2

25 Technical data MACHINE kg / lb / L 18 / 40 / / 55 / / 70 / 280 Y Z AA BA CA DA EA FA GA HA HA (1) Table Part No. D1615ENR2

26 Technical data Version with weighing system and drain placed underneath the machine in the central part (on request) Figure 2 1A) LOADING SIDE, ( DIRTY SIDE) 1B) LEFT SIDE (VIEWED FROM THE LOADING SIDE) 1C) STANDARD 1D) VIEW FROM ABOVE 1E) RIGHT SIDE (VIEWED FROM THE LOADING SIDE) 26 Part No. D1615ENR2

27 Technical data MACHINE C (3) G (3) H (3) I (3) CA DA IA (3) JA KA(3) 18 / 40 / see Table 2 ~ ~ / 55 / / 70 / Table 3 (2) version with weighing system and drain placed underneath the machine in the central part dimensions specified with anchoring pads (should you need dimensions without the anchoring pads, deduct 9 mm), other dimensions see Table 2 Table 3 version with weighing system and drain placed underneath the machine in the central part (on request), (dimensions stated in mm / inches) 27 Part No. D1615ENR2

28 Technical data Version with weighing system, with drain placed underneath the machine in the central part and with a handling base (on request) Figure 3 1A) LOADING SIDE, ( DIRTY SIDE) 1B) LEFT SIDE (VIEWED FROM THE LOADING SIDE) 1C) STANDARD 1D) VIEW FROM ABOVE 1E) RIGHT SIDE (VIEWED FROM THE LOADING SIDE) 28 Part No. D1615ENR2

29 Technical data MACHINE kg / lb / L C (3) G (3) H (3) I (3) CA DA IA (3) JA KA(3) 18 / 40 / see Table 2 ~ ~ / 55 / / 70 / Table 4 (3) version with weighing system and drain placed underneath the machine in the central part and with a handling base other dimensions see Table 2 Table 4 version with weighing system and drain placed underneath the machine in the central part and with a handling base (on request), (dimensions stated in mm / inches) Electrical Specifications Model Voltage Cycle Phase WIire Total power (kw) Full load Amps (A) - models with cold and hot water fill Full Load Amps - models with eletric Heating Fuse 18 / 40 / (L1, L2, or L1, N) (L1, L2, L3) (L1, L2, L3) N (L1, L2, L3, N) N (L1, L2, L3, N) (L1, L2, L3) (L1, L2, L3) (L1, L2, L3) (L1, L2, L3) (L1, L2, L3) (L1, L2, L3) Table 5 continues Part No. D1615ENR2

30 Technical data Electrical Specifications 24 / 55 / (L1, L2, or L1, N) (L1, L2, L3) N (L1, L2, L3, N) (L1, L2, L3) (L1, L2, L3) (L1, L2, L3) (L1, L2, L3) 28 / 70 / (L1, L2, or L1, N) (L1, L2, L3) N (L1, L2, L3, N) (L1, L2, L3) (L1, L2, L3) (L1, L2, L3) (L1, L2, L3) Table 5 30 Part No. D1615ENR2

31 Installation Installation Transportation and unpacking The machine is delivered bolted onto the transport pallet and packed in a shrink-wrap foil or box. Remove packing from the machine. Remove side panels, see Figure 4 pos. 1. Remove the bolts between the machine and pallet. Mount side panels. When the machine is lifted off the pallet: Make sure that the machine does not come down on the floor with either of the corners first. The panel of the machine can be damaged. Place the machine on its final position - see Figure 5, Figure 6 The machine also comes with transport safety devices (four plate angles between the support and the drum). In order to remove the safety devices: Remove side panels, see Figure 4, pos. 1. Remove metal transport holders, pos. 2, 3. Mount side panels. The machine may not be moved with the transport holders removed. Save the transport securities for future use. Figure 4 31 Part No. D1615ENR2

32 Installation Placement into hygienic barrier Figure 5 MACHINE kg / lb / L A B C D E F 18 / 40 / / 55 / / 70 / see Table 3, dimension E max. 50 max min. 600 mm / 23.62" Standard version min. 150 mm / 5.91" - version with weighing system, with drain placed underneath the machine in the central part and with a handling base (on request) Table 6 Fill up the space between the wall and machine with plaster cardboard layer of maximum width 50mm / Fix the plaster cardboard to the wall by means of a thin-profiled structure. Fill up the gap between the machine and structure with foam rubber or any other compressible material, which will not affect the weighing process. 32 Part No. D1615ENR2

33 Installation Placement into hygienic barrier with guards - on request Figure 6 1A) Version with guards for the hygienic barrier (on request) min. 600 mm / 23.62" STANDARD VERSION min. 150 mm / 5.91" - VERSION WITH WEIGHING SYSTEM, WITH DRAIN PLACED UNDERNEATH THE MACHINE IN THE CENTRAL PART AND WITH A HANDLING BASE (ON REQUEST) 1B) Version with weighing system or with steel base and guards for the hygienic barrier (on request) 33 Part No. D1615ENR2

34 Installation MACHINE kg / lb / L A B C D E F 18 / 40 / / 55 / / 70 / see Table 2, dimension E max. 50 max see Table 2 dimension H, or H (1) see Table 3 dimension H (2) see Table 4 dimension H (3) Table 7 Fill up the space between the wall and machine with plaster cardboard layer of maximum width 50mm / Fix the plaster cardboard to the wall by means of a thin-profiled structure. Fill up the gap between the machine and structure with foam rubber or any other compressible material, which will not affect the weighing process. Mechanical installation For the version with weighing system or version with weighing system and drain underneath the machine in the central part see the following chapters. It is not necessary to anchor the machines by anchoring bolts. The exceptions when the machines must be anchored follow: machine installed on a metal base or elevated base platform, machine installed on uneven or tilted floor, on slippery surface or floor with variable surface structure. Anchoring is also necessary in any other cases when there is a risk of the machine moving along the floor surface during operation. Anchoring procedure: Secure the machine to the floor by two anchoring bolts. The anchoring bolts are not supplied with the machine. Drill 2 holes of diameter 20 mm / 0.78" and depth 95 mm / 3.74" in the positions shown ( Figure 7 ) for the anchoring bolts (on request). O - Drilling points for anchoring bolts Standard version and version with a steel base - plinth ALWAYS CONSULT THE STATIC REQUIREMENTS WITH A STATIC ENGINEER IN ORDER TO MEET THE REQUIREMENTS OF PERMISSIBLE LOADS, VIBRA- TIONS AND NOISE LEVEL IN THE BUILDING! THE MANUFACTURER DOES NOT RECOMMEND INSTAL- LING THE WASHING MACHINE IN A ROOM WITH A CELLAR UNDERNEATH OR ON A FLOOR HAVING ROOMS UNDERNEATH. IT IS OF UTMOST IMPOR- TANCE THAT THE MACHINE IS PLACED IN LEVEL, FROM SIDE TO SIDE AS WELL AS FRONT TO REAR. IF THE MACHINE IS NOT PROPERLY LEVELED, IT MAY RESULT IN OUT-OF-BALANCE WITHOUT A RE- AL OUT OF BALANCE IN THE DRUM. NEVER IN- STALL THE MACHINE ON SURFACE CONSISTING OF VINYL! Figure 7 C Part No. D1615ENR2