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1 Ref: C4RF.0312 C4RF COUNTER SERIES REFRIGERATED Sliding doors front and rear Deck forced refrigeration Double glazed glass Two adjustable shelves Ticket strips on shelves and deck Undershelf and canopy LED lights Integral condenser Available in four lengths Solid glass front available depth C4RF6 width C4RF9 C4RF12 C4RF15 COSSIGA Packaging Refrigerated 4 o factory set point Honeycomb cardboard design Specifically for glass cabinets Environmentally friendly No timber used (certified ply base) No haers or crowbars required height CABINET DIMENSIONS & SPECIFICATIONS Model Length Cabinet Depth Height Shelving no. Display m2 Refrigerant Operating Current Connection Voltage Packed for Shipping 50/60 Hertz Length C4RF base 0.58 R404A 4.7Amp 10amp 3 pin plug 240V C4RF base 0.93 R404A 5.0Amp 10amp 3 pin plug 240V C4RF base 1.27 R404A 6.8Amp 10amp 3 pin plug 240V C4RF base 1.61 R404A 7.0Amp 10amp 3 pin plug 240V Depth Height Weight Kg Cube 7/2/2013 Page 1

2 Ref: C4HT.0312 C4HT COUNTER SERIES HEATED Sliding doors front and rear Deck forced heating Single glazed Three adjustable shelves Ticket strips on shelves and deck Undershelf and canopy LED lights Available in three lengths Soild glass front available depth C4HT6 C4HT9 C4HT12 width COSSIGA Packaging Heated 75 o factory set point Honeycomb cardboard design Specifically for glass cabinets Environmentally friendly No timber used (certified ply base) No haers or crowbars required height CABINET DIMENSIONS & SPECIFICATIONS Model Length Cabinet Depth Height Shelving no. Display m2 Operating Current Connection Voltage Packed for Shipping 50/60Hz Length Depth Height C4HT base Amp 10amp 3 pin plug 240V C4HT base Amp 10amp 3 pin plug 240V C4HT base Amp 10amp 3 pin plug 240V Weight Kg Cube 7/2/2013 Page 2

3 Ref: C4AB.0312 C4AB COUNTER SERIES AMBIENT Sliding doors front and rear Circulation fan in ceiling Single glazed Three adjustable shelves Ticket strips on shelves and deck Undershelf and canopy LED lights Available in two lengths Solid glass front available depth C4AB9 width C4AB12 COSSIGA Packaging Ambient Honeycomb cardboard design Specifically for glass cabinets Environmentally friendly No timber used (certified ply base) No haers or crowbars required height CABINET DIMENSIONS & SPECIFICATIONS Model Length Cabinet Depth Height Shelving no. Display m2 Operating Current Connection Voltage Packed for Shipping 50/60Hz Length Depth C4AB base Amp 10amp 3 pin plug 240V C4AB base Amp 10amp 3 pin plug 240V Height Weight Kg Cube 7/2/2013 Page 3

4 Ref: C4BM.0312 C4BM COUNTER SERIES BAIN MARIE Solid glass front Sliding glass rear doors Overhead halogen bulbs Wet element in base Single glazed glass Available in three lengths Full size pans 65 deep included (excluding lids) depth C4BM9 width C4BM12 C4BM15 COSSIGA Packaging Heated 75 o factory set point Honeycomb cardboard design Specifically for glass cabinets Environmentally friendly No timber used (certified ply base) No haers or crowbars required height CABINET DIMENSIONS & SPECIFICATIONS Model Cabinet Shelving no. Operating Current Connection Voltage Packed for Shipping Length Depth Height 50/60 Hz Length Depth Height C4BM x 1/1-65 Gastro Pans 9.9Amp 15amp lead only 240V C4BM x 1/1-65 Gastro Pans 11Amp 15amp lead only 240V C4BM x 1/1-65 Gastro Pans 15Amp 20amp lead only 240V Weight Kg Cube 7/2/2013 Page 4

5 Ref: C4RFS.0312 C4RF COUNTER SERIES SERVICES INFORMATION CONDENSATE DRAINAGE - 55 Stainless steel spigot to plastic flexible waste pipe 15 dia length - Drain pipe position central as shown the flexible pipe has clearence over the compressor and can lead out to the left or right - See drainage specifications ELECTRICAL POWER - Electrical power cord pin 10 amp 1 phase socket required - Maximum ambient operating temperatures Climate Class N max 32ºC Clean condenser face at two weekly intervals C4RF6 C4RF9 C4RF12 C4OF9 C4OF12 C4RF15 Counter C4 - Refrigerated Unit Services Cut out size table 7/2/2013 Page 5

6 Ref: C4HTBMS.0312 C4HT C4BM COUNTER SERIES HEATED & BAIN MARIE PLAN VIEW ELECTRICAL POWER C4HT6 C4HT9 C4BM9 C4HT12 C4BM12 C4BM15 Electrical power cord 1500 BM9 = 15 amp 1 phase lead only BM12 = 15 amp 1 phase lead only BM15 = 20 amp 1 phase lead only - Allow 100 dia. hole cut in counter top for drain pipe REAR VIEW - Water filled manually Lead only units require an electircian for site installation. We recoend an isolation switch, positioned so user can switch off the unit for cleaning and servicing DRAINAGE - Drain pipe centred below unit - Screw on stop cock valve - See drainage specifications Counter C4 Drop in Cut Out Table. REAR VIEW ELECTRICAL POWER Electrical power cord 1500 All models 3 pin 10 amp 1 phase socket required Counter C4 - Bain Marie Services Counter C4 - Heated & Ambient Services 7/2/2013 Page 6

7 Ref: BMUG.2012 BM BAIN MARIES UNITS LIDS KEEP IN HEAT AND MOISTURE When changing Halogen light bulbs do not touch glass on the bulb RADIANT HEAT LAMP BAIN MARIE BASICS USAGE GUIDE LINES A Bain Marie is sometimes called a water bath because the food is put into a Stainless Steel insert. The Bain Marie is filled with water and the insert rests in the water. The water is then heated, and the heat is transferred to the food. As a food warmer, this is ideal, because there is no direct heat on the food. The general rule is that hot food is kept at 65 degrees and above. Food ready to be placed in cabinets should be the at required temperature. It is important where the food display cabinets are located. It is important to have some space between cabinets that operate at different temperatures (cold, ambient and hot). INCREASED HEAT TRANSFER WHEN PANS IN CONTACT WITH WATER SHALLOW PANS HAVE REDUCED HEAT TRANSFER WHEN NOT IN CONTACT WITH WATER If the food is held for long periods temperature will drop. The food in the pans will have to be turned over on a regular basis to keep all food in the pan at the same heat, as it is always hotter on the bottom and the sides of the pans. Lids can be used to extend the time period. WHEN USED WITH DRY HEATING ONLY HEAT TRANSFER IS REDUCED. The Bain Marie water should be kept at a level so the pans sit slightly into the water for the best heat transfer into the pan. Any adverse influence from external ambient temperatures such as drafts from doors etc. will also hinder with the holding temperature, especially on the top of the food. Heat transfer for all bain marie units Product such as wedges, chips and roasts will have a limited holding time of about 20min after which they will drop below serving temperature due to their larger surface area. Bain Maries are not suitable for holding large joints of meat. These are best kept in a humidified holding cabinet. 7/2/2013 Page 7

8 Ref: C4CTDA.1110 C4 COUNTER SERIES INSTALLATION GUIDELINES Installation guidelines We recoend leaving a gap of at least 150 between each cabinet, especially hot and cold units Hot 100 Cossiga Drop in bag and tong holder Cold Leaving gaps creates thermal separation and makes end panels easy to clean and replace in the unlikely event of breakage If dropping into counter top and you are using the bag and tong holder, a minimum gap of 120 should be allowed for. If this cannot be achieved use Cossiga thermal spacer accessory below 12 Supplied PVC wedge strip 120 between cabinet edges Counter C4 Drop in with bag and tong holder 7/2/2013 Page 8

9 Ref: C4CTD C4 COUNTER SERIES INSTALLATION GUIDELINES Supplied 5 PVC wedge strip to sides for drop-in unit Supplied 5 PVC wedge strip to sides for drop-in unit. No glue or sealant required Remove feet for all drop-in installations Drop in procedure Counter C4 Drop In Detail 7/2/2013 Page 9

10 Ref: C4CT C4RF COUNTER SERIES DROP IN COUNTER TOP CUT OUT DETAILS Condensor unit 540w x 480d x 385h Condensor unit 540w x 480d x 385h Supplied 5 PVC wedge strip to sides for drop-in unit min 20 Cut out 620 min 20 Cut out see table Open at rear. Open at rear. min 75 Cut out 535 Cut out 570 min 75 air flow Front cut out minimum size 450 x 450 or similar area Counter C4 Drop In Cut Outs Counter C4 Top Installation Cut Outs 7/2/2013 Page 10

11 Ref: C4VR C4RF COUNTER SERIES VENTILATION REQUIREMENTS COUNTER SERIES HOT AIR EXHAUST HOT AIR EXHAUST AIR INTAKE Vent size can be reduced when using ducted option (full drop in only) drop in Open rear on counter Open rear If doors are required use gauze or similar breathable material so as hot air can escape Ventilation option with front grill Unit open at rear FRONT VIEW 1 2 If possible leave area behind motor open 1. Cossiga X vent 2. Routed vent into joinery Do not stack boxes, crates etc to sides or rear of motor Vent in standard joinery carcass 7/2/2013 Page 11

12 Ref: C4V-0312 C4RF COUNTER SERIES VENTILATION OPTIONS -PLENUM SYSTEM HOT AIR EXHAUST HOT AIR EXHAUST Open rear Open rear air intake air intake FRONT VIEW Ventilation option with front air plenum bottom open through plenum to cutout intake air intake HOT AIR EXHAUST Open rear * Example only allow minimum cutouts * All cabinet work built and supplied by customer. Cossiga do not supply any ducting. Stainless steel ventilation grill model X is available from Cossiga. Perspective view air intake Ventilation option with front air plenum top/bottom open 7/2/2013 Page 12

13 Ref: VRDP.0312 C4RF REFRIGERATED UNITS VENTILATION - DUCTED PLENUM SYSTEM HOT AIR FLOW AMBIENT AIR FLOW Ducted ventilation system For most efficient air flow use a plenum duct system to direct the ambient air intake directly onto the face of the condenser unit. This allows for the condenser to be placed some distance from the front face. The use of a plenum will ensure ideal performance of chilled units by simply ensuring condenser face receives ambient air without drawing hot air from other sources. assembled duct Cossiga grill system duct and Cossiga grill system duct size should match condenser face size and line up with condenser The plenum can be made from simple materials such as fluted core plastic, thin gauge galvanised steel or meltica. use Cossiga stainless grill model X Always ensure that any system allows easy access to condenser face for cleaning and service. 7/2/2013 Page 13

14 Ref: C4RW.0312 C4RF COUNTER SERIES INSTALLATION AGAINST A REAR WALL Horizontal vent in cabinet top for hot air exhaust Electric biscut fans can also be fitted to provide mechanical extract As Ambient air is drawn from the front vented area the hot air must escape the joinery cabinet. If up against a rear wall a horizontal vent should be used behind the unit. Vent must be at least 100 deep and as wide as the unit. Vent by others. Ambient air ducted in to compressor face. Allow access for cleaning, servicing and waste evaporator water removal JOINERY TO REAR WALL WITH VENT 7/2/2013 Page 14

15 Ref: C4DRN C4RF COUNTER SERIES DRAINAGE OPTIONS PLUMBED TUNDISH DRAINAGE - Maximum 150 above finished floor level - Drainage to building waste - Building waste by client Drainage Options FREE STANDING RECIPIENT - Supplied with all chilled units in range - Receptacle placed under unit to receive condensate waste - Dispose of waste water daily ELECTRICAL EVAPORATOR PAN - Proprietary electrical unit to evaporate condensate waste - Will require power source - Ensure you understand local environmental ambient and humidity conditions - Suppiled as Cossiga accessory - fitting and placement by dealer on site 7/2/2013 Page 15

16 Ref: RIG.1110 REMOTE INSTALLATION GUIDELINES REFRIGERATED REFRIGERATED WITH REMOTE CONDENSOR All Cossiga refrigerated cabinets are supplied with Integral units ready to plug in. If you wish to remote the condenser unit please use these guidelines These are guidelines only, if you remote the unit all costs and calculations are the responsibility of others. Condensing unit must still be ventilated as per ventilation guidelines - Vertical pipe runs are not recoended - For any pipe runs over 4000 we recoend fitting of an expansion valve internal at the cabinet end and a receiver within the condensing unit - For any pipe runs over 4000 you will need to determine pipe size as per good piping practice - Please refer to parameters sheet for unit duty, loadings and refrigerant type 3/8 pipe max run 1000 condensate drain to four litre container CONDENSING UNIT PIPE RUN UP TO Pipe diameter 3/8 condensate drain to four litre container Capillary tube moved into cabinet 1/2 pipe max run up to 4000 CONDENSING PIPE RUN UP TO Increase pipe diameter from 3/8 to 1/2 - ANY PIPE RUNS OVER 4000 VOID THE UNIT WARRANTY. 7/2/2013 Page 16

17 Ref: C4AFL.0512 AIR FLOW AND UNIT PLACEMENT GUIDELINES CLEAR FLOW NO AIR FLOW AIR FLOW BLOCKED Be aware of potential problems by placing units in adverse ambient conditions. Locations to be avoided are: CORRECT AIR FLOW INCORRECT AIR FLOW Internal Air Flow Requirements too much chilled air around coil can create excessive ice build up Heat from other equipment and natural conditions such as direct sunlight on any units can cause cooling to fail and over work the motor Avoid Radiant and Convective Heat Sources - Close to shop front exterior - In an outside location - In direct sunlight - In a high cross wind area - Near any source producing excessive heat Increase service intervals for units in dusty or polluted areas CORRECT AIRFLOW for both hot and cold units Vents are not blocked at base and ensure trays or plates are not blocking airflow at the rear of the unit INCORRECT AIRFLOW for both hot and cold units. Blocked airflow disturbs correct air movement and creates uneven temperatures inside unit Ensure bottom vents are not blocked by plates or product Blocked air flow will retard operation on both HOT and COLD unit 7/2/2013 Page 17

18 180 Ref: C4ACC C4 D4 COUNTER DIMENSION SERIES ACCESSORIES BAKERY SOLUTION ACCESSORIES OPTIONAL COMPONENT ITEMS Top Mounted Controller Panel For against wall installations. Base Tray Shelf - Heated Units Placed on bottom base tray of D4 and C4 heated units to raise product of base. Stainless steel to match upper shelves. Sold in pairs. 100 Price Tab Stainless steel price tabs. Write with marker or use adhesive label. Sold in packs of 20. Measures 60 x 30. Stainless Steel Tong Holder Drop into counter tray race. Cossiga recoends these units be able to be removed for cleaning. Stainless Steel Bag Holder Drop into counter tray race. Cossiga recoends these units be able to be removed for cleaning. Ventilation Grill Constructed in stainless steel. Stylish and easy to fit. Part number X See ventilation requirement documentation Water Humidity Dish- Heated Units Placed on bottom base tray of D4 and C4 heated units. perforated lid is removable /2/2013 Page 18

19 Ref: C4ACC C4 D4 COUNTER DIMENSION SERIES ACCESSORIES BAKERY SOLUTION ACCESSORIES OPTIONAL COMPONENT ITEMS COUNTER TOP MODEL DROP IN MODEL Spacers for Counter Series Allows units to be butted together to create a continuous look. Insulates units when placing chilled next to heated. Clear polycarbonate with polished edges 12 thick. Available for benchtop and drop in units. Tong and Bag holders Counter Series Placed between or at the end of units these create a continuous look in a cabinet line up while also providing storage for paper bags and tongs. Also good for sauce sachets, sushi accessories etc. Insulates units when placing chilled next to heated. Clear polycarbonate Available for benchtop and in bench units 7/2/2013 Page 19

20 Ref: PTC C4HT HEATED UNITS ACCESSORIES PIE TRAYS PIE TRAYS Placed on shelves in heated units to contain rows of pies or heated product. Stainless steel construction. PIE TRAYS MODEL CODE QUANTITY DIMENSIONS C4HT6 C4PT6 4 per shelf 12 x Tray 120(w) Shelves 325/365/395(d) C4HT9 C4PT9 6 per shelf 18 x Tray 130(w) Shelves 325/365/395(d) C4HT12 C4PT12 9 per shelf 27 x Tray 130(w) Shelves 325/365/395(d) 7/2/2013 Page 20

21 Ref: GPS.0712 C4HT HEATED UNITS ACCESSORIES GASTRONORM PAN SYSTEM GASTRONORM PAN SYSTEM Placed on the base of heated units. Provides an angled display view of heated product more suitable for pan storage. Stainless steel construction. GASTRONORM PAN SYSTEM MODEL CODE PANS QUANTITY PER SYSTEM C4HT6/SC4HT6 C4GP6 2 per unit 2 x 265 x 325 pans and frame C4HT9/SC4HT9 C4GP9 3 per unit 3 x 265 x 325 pans and frame C4HT12/SC4HT12 C4GP12 4 per unit Two of 2 x 265 x 325 pans and frame 7/2/2013 Page 21