NON STOP PRODUCTIVITY

Transcription

1 NON STOP PRODUCTIVITY CONTINUOUS BATCH WASHING SYSTEMS CONTROL OF THE ELEMENTS Axial Quick FLOW DRAIN

2 CONTINUOUS BATCH WASHING SOLUTIONS FLEXIBLE, SIMPLE, PROFITABLE AND SUSTAINABLE WASHING SYSTEM -Increased Production -Peace of mind -Perfect washing The automatic batch washing system is the way to wash and dry linen more efficiently where high volumes are required. It consists of a loading system, a batch washer, an extraction press and a drying system. It includes all the equipment required for continuous washing, with the advantages of synchronisation, programming and management that come from working with a single supplier. It provides a washing system specially designed for each customer. We offer continuous training and personalised follow-up of the project. -Control of the process CONVEYOR BAG RAIL SYSTEMS TOP TRANSFER TUNNEL BOTTOM TRANSFER & TOP TUNNEL From 25 to 100 kg. (55 to 220 lbs) From 5 to 20 modules

3 We personalise the design to meet every need in terms of the type and quantity of linen and soiling to be processed, as well as consumption and the chemical process used, so cutting operating costs. DRYERS One of the most flexible solutions available on the market, the Girbau batch washing system offers unparalleled productivity, energy efficiency, programming, control and results. From 50 to 190 kg. (110 to 419 lbs) CED SHUTTLE CENTRIFUGAL EXTRACTOR PRESS From 50 to 100 kg. (110 to 220 lbs) From 30 to 50 bars 35, 60 & 100 kg. (77, 132 & 220 lbs) From 500 to 800 G Every machine in the system is perfectly connected and controlled automatically. All the components can work separately, together as a system or with equipment from other suppliers.

4 LOADING SYSTEMS SELECTION BAG RAIL SYSTEM CONVEYOR INCREASED PRODUCTION IN THE SAME SPACE MULTIPLE SELECTION STATION STORAGE AND BAG RAIL SYSTEM INDIVIDUAL LOADING STATION Our engineering department produces a personalised project design tailored to every need. The flexible design makes it possible to adapt when space is at a premium. Our easy, effective linen selection system, the bag rail system and automation of the washing system achieves a major reduction in costs and boosts profitability and output up to figures of 500 kg (1,100 lbs) per operative per hour. CONVEYOR LOADING Storage and distribution A sloping belt with 3 or 4 compartments allows the washing system to be loaded automatically. The conveyor system features an automatic weighing station which also controls the washing programme and the client number. Touch screen control of automatic weighing and programme selection. PROCESS CONTROL Bag rail systems allow selection, storage, traceability and automatic loading of one or various batch washing systems.

5 BATCH WASHER TBS BT MULTI / HYGIEN / FLEXI-SPECIAL A NEW HEART FOR THE LAUNDRY The different combinations of sizes and options with our models enable them to adapt to meet all kinds of needs. Their versatility and flexibility make them an investment in the present and in future growth. LINEN TRANSFERS TOP TRANSFER From 35 to 60 kg (77 to 132 lbs) From 5 to 20 compartments BOTTOM TRANSFER From 25 to 100 kg (55 to 220 lbs) NON-STOP PRODUCTIVITY Our proven technology and redundancy in essential units like motors or sensors assure the reliability of the system. Maintenance is simple, fast and easy. Our extensive technical support network assures very fast delivery of spare parts and service. Load transfer through a wide central opening avoids any risk of jams. The design and large diameter of the drum ensure better mechanical action and top-quality washing. Highly efficient design in terms of low energy consumption. Its 270º rotation and large blades ensure optimum washing. Ideal for linen colour changes. Level of dirt Level of dirt Industrial uniforms Coloured linen Guaranteed disinfection Number of compartments Load capacity kg (lbs) Top Trasfer std Hi Technical features Bottom Transfer Heating in all modules Multi Series HOSPITALITY MULTI TBS 33/55 (72/121) MULTI BT 25/35/50/60/ 70/90/100 (55/77/110/132/ 154/198/220) Hygien Series HEALTH CARE MULTI TT 35/50/60 (77/110/154) HYGIEN TBS HYGIEN BT 35/55 (72/121) 25/35/50/60/ 70/90/100 (55/77/110/132/ 154/198/220) Flexi Series MIXED COLORS F&B HYGIEN TT (72/132) FLEXI TBS 35/55 (72/121) FLEXI BT 25/35/50/60/ 70/90/100 (55/77/110/132/ 154/198/220) UNIFLEX BT ECO Plus option (heat exchanger and inductive flow meters at every recirculation) 25/35/50/60/ 70/90/100 (55/77/110/132/ 154/198/220)

6 BATCH WASHER A PERSONALISED PROFESSIONAL SOLUTION MULTI SIMPLE IS EFFECTIVE HYGIEN MAXIMUM HYGIENE GUARANTEED Basic configuration system offering high efficiency, high performance, high output and minimal maintenance. Suitable for any kind of industrial laundry. Independent pre-wash, washing, rinsing and neutralising phases. Fitted with two recovery tanks: the main tank and another in the extraction press area. Electronic flow control system for water inputs. Steam in all the washing modules. Thermostop and de-sanding function. Suitable for general washing applications, industrial laundering, catering, residences, resorts, hotels, etc. Intensive washing applications. Intermediate tank with a filter built in to allow rinsing water to be recovered at a high temperature. The filter allows the water to be cleansed of fibrin and coloured particles to prevent them from being transferred to subsequent loads. Thermal and steam insulation in all modules. ENERGIC RINSE function. Batch washer disinfection programme. Suitable for applications with a high level of soiling and for washing in the health and hospital sector.

7 BATCH WASHER TOTAL CONTROL OVER THE PROCESS FLEXI-SPECIAL MADE TO MEASURE FOR YOU MORE CONTROL, LESS CONSUMPTION ECO + is a key option for clients who value energy efficiency and good cost management in the laundry, without being prepared to sacrifice top-quality washing. SAVINGS: 80% Water consumption 70% Energy 40% Detergents 90% Labour 90% Custom-built according to bath diagram. Batch system customised according to specific requirements. Enquire about price according to project. The batch washer allows each module to be configured independently. It can be configured in ways ranging from a pre-wash on flow, a wash on or counter-flow and a rinse counterflow, to a wash for individual chambers with processes that are completely independent of one another. The option makes it possible to work with highly soiled loads or with a significant amount of solid waste, or in laundries that work with loads of different colours. Optional for Multi, Hygien and Flexi configurations. Combines the latest technologies in water recovery, energy and system control for maximum savings on energy, gas, water and chemicals. 4 recovery tanks "Intercooler" heat exchanger to preheat input water in the batch system. Thermal and steam insulation in all modules and disinfection system in all modules. Cold water inlet Recirculated water to drain WATER-WATER HEAT EXCHANGER The Drain Intercooler takes advantage of the heat energy in the water draining out to pre-heat the incoming mains water. WATER CONSUMPTION -60% Washing machines Other batch washers ENERGY CONSUMPTION -40% Recirculated hot water Washing machines Hot water to process Other batch washers -80% -70%

8 BATCH WASHER TBS ALL GIRBAU'S EXPERIENCE IN WASHING 5 to 12 modules available with a capacity of 50 kg (110lbs) each, to process up to kg (3,300 lbs) of linen per hour MORE THAN JUST A BATCH WASHER Girbau doesn't just manufacture equipment. We want to support you right from the start and throughout the process: design, equipment, implementation, after-sales service and advice on processes and on training your employees. MODULAR DESIGN OF HIGH MECHANICAL ACTION PROPORTIONAL LOAD The dosage of chemicals and water is automatically adjusted depending on the load, which can range from 30 to 55 kg (72 to 121 lbs) DESIGNED FOR EVERY LAUNDRY LOW INSTALLATION AND MAINTENANCE COSTS Easy to ship, install and service thanks to its design. Can be shipped pre-assembled, in a simple container. Shorter down times and less loss of production. BETTER TREATMENT OF LINEN A modular design featuring a double outer drum and central transfer ensures maximum flexibility, high mechanical action and maximum control over washing. Non-Stop system to avoid blockages when working under recommended conditions. Thanks to our top transfer system with its compact monoblock design, the TBS-50 is easier to install, consumes less water and has a better mechanical action than other tunnel washers on the market. It works silently and provides the highest level of washing quality for each type of linen. The drums for the batch washer are the result of over 55 years' experience manufacturing industrial washing machines. The exclusive manufacturing system, with a transfer blade that is completely smooth, no folds and a drum with stamped holes, ensure the drum has no sharp angles, so reducing damage and wear to linen in comparison with other batch systems on the market.

9 BATCH WASHER BT A BATCH WASHER FOR EVERY LAUNDRY + PRODUCTIVITY QUALITY + + MODELS Proven technology, our know-how and redundancy in key components ensure outstanding reliability throughout the system. The worldwide Girbau technical and sales team, working through its 15 subsidiaries and dealers in over 100 countries, ensure proximity, follow-up and fast availability of spare parts. With nearly 100 different wash programmes, it can deal with any kind of linen appropriately, gently and efficiently to give consistent results. A programme for every type of linen and client. From 5 to 20 compartments. 25/35/50/60/70/90/100 kg (55/77/110/132/154/198/ 220 lbs) capacity, specially configured and laid out to meet each client's requirements. All washing processes are on flow, counter flow, or non-moving baths. Double drum if this is requested.

10 CONTROL AND LOGISTICS BMT G HELP EASY CONTROL - Online advice - Remote maintenance - Remote diagnosis of faults REMOTE SUPPORT This is a remote communication and access platform offering the possibility of real-time remote monitoring of the activity of the machines connected. It provides controlled, restricted access in accordance with the parameters set by the customer, under the direct supervision of Girbau Technical Services. REAL-TIME INFORMATION AND TRACEABILITY Once it is operational, Girbau provides online technical and maintenance support, plus help in the event of a fault. To assure the availability of support at all times throughout the world, our network of distributors and subsidiaries provides an expert who can respond to enquiries from customers in other time zones. Hotline means you will never be short of an answer on how to solve your problems and so keep your machines productive. Enhancing the efficiency of maintenance and repairs. Drastically reducing the time taken for analysis and diagnosis of faults or incidents. A USER-FRIENDLY, INTUITIVE ENVIRONMENT BMT enables you to monitor all the parameters linked to every load, including the programme and customer number, load weight and process time. All the parameters involved can be controlled for each process. In washing, the temperature, disinfecting time, ph, conductivity and dosage are recorded. In pressing, the pressure, temperature and pressing time are recorded, among other things. In drying, parameters like the drying time and temperature, as well as the load, are identified. For total traceability, the system stores all these parameters so that they can be retrieved and analysed whenever the user requires.

11 PRESSES AND CENTRIFUGAL EXTRACTORS SPR-50 / LP LZ DELICACY AND HARD WORK SPR-50 / LP LZ WATER RECOVERY Quick DRAIN + PRODUCTIVITY Extracting water from linen is a key task that affects a laundry's productivity. This is a high-performance solution for water extraction and ideal preparation of linen for subsequent drying or ironing. Water extraction is optimised to minimise energy consumption in subsequent drying and/or ironing of the linen. LZ EXTRACTION Energy saving technology with braking energy recovery and re-injection. Highquality inner drum to prevent harm to linen and make it easy to take out. Side outlet, right or left. MACHINES DESIGNED TO LAST All the materials are carefully chosen to withstand corrosion, both by water and by the chemical agents they come into contact with. Mechanical fatigue in the structure of the press has been studied carefully in order to achieve maximum durability. The SPR-50 press features a recovery tank with 2 separate, fully programmable pumps to achieve total flexibility in recovery and adapt to any washing system. PRESS Capacity kg. (lbs) max bar LP (55) 30 LP (132) 30 LP (132) 40 SPR (132) 40 LP (132) 50 LP (154) 50 LP (220) 50 CENTRIFUGAL EXTRACTOR Capacity Acceleration kg. (lbs) max G LZ (77) 500 LZ (110) 600 LZ 600 S 60 (132) 800 LZ 1000 S 100 (220) 785

12 DRYERS ST-100 ST1302 TT LEADERS IN EFFICIENCY ST-100 ST1302 TT TT EXCELLENT PERFORMANCE Designed to untangle, condition and dry linen thoroughly. ECOFLOW / AXIAL FLOW The ECOFLOW and COOL DOWN recirculation systems that are standard in all gas models ensure maximum efficiency and minimum consumption. Axial FLOW AUTOMATIC FILTER CLEANING All Pass-Through dryers feature automatic cleaning of the lint filter, ensuring maximum air flow and efficient drying without interrupting the cycle. SPIROTILT-GIRBAU Its powerful heating system ensures an excellent drying process, achieving an optimum ratio between the air and the humidity extracted, for high performance and low energy consumption. It features the AIR AXIAL FLOW system that ensures 100% of the hot air passes through the linen, plus the Care Touch system. The patented SPIROTILT system makes unloading very easy thanks to its tilted drum design with helical blades of gradually increasing heights. This minimises energy and heat loss during emptying..

13 DRYERS - Lower energy costs - Time is money - Major savings FAST AND DELICATE DRYING Temp 200º 150º 100º THERMOSTATIC SPRINKLER In case of overheating to the limit. Two thermostats stop the machine and switch off the electrical power supply. STAND-ALONE DRYER 50º Min In case of fire, the safety sprinkler works by spraying water inside the dryer. Loading Heating Drying (*) conditions according to the ISO standard Unloading Cooldown Input air Output air Linen As well as offering maximum efficiency and minimum consumption, the ST1302 dryer is able to complete a drying cycle in the shortest time possible*. (Loading + Drying + Cooldown + Unloading). The ST1302 (gas version) model, with a drying time of less than 15 minutes and a power consumption of 1.1 Kwh per litre of water evaporated (*), is no. 1 for efficiency and the most environment-friendly. TEFLON COATING The Teflon coating inside the drum ensures that any plastic materials that may be mixed up with the linen do not stick to the sides. INFRARED SENSOR The ITS system reduces over-drying of linen that might damage it. The sensor optimises drying time and controls the temperature in real time throughout the linen cycle to achieve the required final moisture level. This saves time and money. SAVES ENERGY, TIME AND LABOUR The VACUUM LOADING option is a manual loading system created by Girbau which allows easy, safe loading thanks to powerful suction and fully automatic unloading in ST models. The Tilt-tumbler front loading Tilt unloading system makes loading and unloading even easier on TT top models. DRYER Capacity 1/25 Kg (lbs) Gas Steam Thermal oil Hot water Transfer Batch Tumbler ST (110) X X X ST (220) X X X TT (110) X X TT (167) X X TT (233) X X TT (330) X X Stand-alone versions ST (110) X X X ST (220) X X X TT (233) X X X TT (370) X X X TT (469) X X X

14 LAUNDRY PLUS (BRADENTON-FLORIDA-USA) PROVIDES ITS SERVICES WITH TWIN BATCH WASHING SYSTEMS Laundry Plus, an industrial laundry in Bradenton, Florida, moved to a new plant with the latest technology, and in response to a large increase in sales added a second Girbau batch washer model TBS- 50. The twin batch washers, able to handle up to kg (66,138 lbs) of linen in 11 hours a day, opened the door to expansion of the business, cut its water consumption to 4 l/kg of linen and more than doubled its output. "Quality and service come first. We offer better value than any other industrial laundry thanks to Girbau. CAPITAL HOTEL GROUP (CANBERRA-AUSTRALIA) GIRBAU DESIGNS AND INSTALLS THE CENTRAL LAUNDRY FOR THE AUSTRALIAN GROUP The hotel group has three establishments in Canberra: The Clifton Suites, The Aria and The Pavilion. A total of 430 rooms are supplemented by spa facilities and guest services that stand out for their high quality. Girbau Australia recommended installing a Girbau TBS-50 batch washer and a complete batch ironing system. "With the Girbau machinery we have now, we reduced the processing time we achieved with our previous laundry by a third. I would certainly recommend Girbau to any operator wishing to increase their output and cut costs at the same time." TECNOLAV PREMIUM (CABA-ARGENTINA) HANDLES 12,000 KG (26,455 lbs) OF LINEN A DAY Based in Buenos Aires, it started out in 2007 with a few washing machines in a garage. In less than 5 years, this enterprising initiative has become a prosperous business handling kg (26,455 lbs) of linen a day on modern premises equipped entirely with Girbau machinery. "We would not have been able to get where we are without the support of Girbau and without the constant training and assistance they have given us. They aren't suppliers for us, but strategic partners." LAVANDERÍA MEDINA (MEDINA SIDONIA-CÁDIZ-SPAIN) TOWARDS EXCELLENCE IN INDUSTRIAL LAUNDRY The laundry is able to handle over kg (37,478 lbs) of linen a day for more than 90 hotel and restaurant customers in the province of Cádiz and part of those of Málaga and Seville. And the future looks bright: the new building will allow the laundry to double its current output in the future. "I would recommend all my colleagues to work with Girbau who stresses countless stand-out factors such as quality, energy efficiency, consulting, engineering, finance, support and more. We have plans for continued growth."

15 SAN JUAN DE DIOS SPECIAL EMPLOYMENT CENTRE (CIEMPOZUELOS-MADRID-SPAIN) AN EFFICIENT LAUNDRY OF VALUE TO THE COMMUNITY GRUPO HOTELERO CUBANACAN (CUBA) A LAUNDRY THAT IS A MODEL OF QUALITY AND DURABILITY The laundry is a special employment centre where 39 people work, 90% of them disabled. It handles kg (8,818 lbs) of linen a day, kg (5,511 lbs) of flat linen and kg (3,307 lbs) of customer linen. "The Girbau machinery is highly intuitive and perfectly suited to our employees' profile." According to the head of the laundry Girbau was chosen "because of value for money, the fact that they are Spanish manufacturers and especially because they have a very extensive sales and technical network." "Girbau's proximity and the professionalism of its technical service have been crucial to the smooth operation of the laundry." Cubanacán started relying on Girbau in High-capacity washing machines were installed in the laundries of the group's first establishments. Girbau's offer for equipment was chosen for several reasons, "not just financial, but because they guaranteed an after-sales service; and on the projects they supplied, re-using rinsing water as a saving was considered a novelty at the time. They had also earned very good references from the use of laundries. KANGWON LAND RESORT (SOUTH KOREA) THE FIRST MULTI-RESORT COMPLEX IN SOUTH KOREA Equipped with Girbau machinery, the laundry efficiently handles tonnes of linen a day! The Kangwon laundry plant is highly automated - featuring a monorail to maximise efficiency. This giant laundry runs a fully integrated washing process, from loading, washing, drying, feeding, ironing to folding, saving water, natural gas and electricity. "We are very satisfied with the operation of the Girbau batch washing system, which has been working at top performance since 2003," states J.W Hong, the laundry manager. BUTLER LAUNDRY (DUBAI-UNITED ARAB EMIRATES) PROVIDING THE HIGHEST QUALITY LINEN SERVICE The Butler laundry collects, processes and delivers bed linen for 7-star hotel clients in Dubai. When Butler Laundry fitted out its new plant in 2007, the company turned to Girbau for advice. Girbau equipped the premises with laundry machinery able to handle up to 6 tonnes of linen per hour! The head of the laundry declares, "The high quality washing and finishing with Girbau machinery enables us to offer the 7-star service our customers require.

16 GIRBAU AFTER-SALES SERVICES Our concept of service calls for support with the highest level of specialisation, working both directly and indirectly through an extensive network of authorisedtechnical Services to offer: Technical Support Service: we provide you with a fast and effective solution to the problems that arise from any equipment malfunction offering a rapid fix, utilising a wide net of technicians particularly trained to carry out repairs with maximum efficiency and minimum downtime. P /08 Installation and commissioning of projects: we provide verification of compliance with your installation requirements, we plan delivery of the equipment together with the customer, we install it and carry out the appropriate tests and diagnostics for commissioning. We supply all the necessary information about the machinery we install, in terms of both operation and safety. Spare Parts Service: we supply original Girbau spare parts through Girbau Technical Services and official distributors, guaranteeing the reliability and safety of the components you use. In order to offer a comprehensive solution to meet every customer's needs, Girbau also offers a complete service through a choice of maintenance contracts. Extended Guarantee: support in the form of parts for machines over a longer period than the manufacturing warranty, ensuring a longer life cycle for your equipment in terms of spare parts. In this way you can protect your investment in accordance with your business plans. Preventive maintenance: carrying out those operations and jobs that are needed with a certain regularity to ensure the proper operation of machines and stop them deteriorating, as well as reducing the risk of any problems arising. Managed Service (Global maintenance): a total model of service and dealing with support needs for your machinery as a result of its everyday use. This contract establishes a commitment to repair and management including both labour and spare parts, as well as regular monitoring of the condition of the equipment. HEADQUARTERS GIRBAU, S.A. Ctra de Manlleu, km Vic (Barcelona) Spain Tel. (+34) comercial@girbau.com Interna onal: Tel. (+34) girbau@girbau.com See video BRANCHES: Argen na, Australia, Brazil, China, Cuba, Dominican Rep., France, Germany, Italy, Portugal, Spain, U.A.E., U.K., U.S.A.