MAJA solutions for the food trade

Transcription

1 MAJA solutions for the food trade FLAKE ICE MEMBRANE SKINNING FISH SKINNING ICE EXTRACTION

2 The MAJA-principle of flake ice production: A deep-frozen metal cylinder, rotating in a water reservoir, guarantees constant ice quality. With each rotation, water freezes on the evaporation drum and then flakes off, leaving the machine as dry-frozen ice. This system of ice production was developed by MAJA and has proven its reliability for more than five decades. It is efficient, costsaving and does not require special maintenance. Freezing & cracking zone Subcooling zone Immersion zone Water tank Flake ice technology by MAJA : Simple, but ingenious - for more than 50 years! MAJA Flake Ice is the ideal solution for filling fish counters in supermarkets and fish stores: Dry-frozen ice Dry surface, virtually no water as no melting Attractive appearance Ice temperature approx. -7 C Quick product cooling, thus efficient refrigeration Slow melting process, therefore long freshness Light weight (density 0,42 kg / dm³) Up to 30 % lighter than other types of ice Easy transport, easy handling Thin ice flakes (1-2 mm) Very good product covering Large surface, thus good heat exchange Little mechanical resistance, thus no damaging of product Reduced production costs High efficiency 100 % of water becomes ice, thus no waste of water. High reliability - low maintenance Reduced operation and maintenance costs No issues with water hardness Hygienic flake ice thanks to: HY-GEN concept Evaporator self-cleaning system (option) UV disinfection in the water supply (option) How to know your needs of flake ice: 1 m² display with 1 cm ice layer: 4,2 kg 1 cm 1 m 4,2 kg 1 m

3 HY-GEN Flake Ice Machines from MAJA are designed to allow the production of flake ice under excellent sanitary conditions. The core piece is the evaporator tank in plastic material, which can easily be removed for cleaning. With removable evaporator tank! «HY-GEN protected» means: Improved hygiene for the production of flake ice. MAJA flake ice machines are labelled HY-GEN Protected. That means: Evaporator can be opened without the use of tools for cleaning purposes and is accessible from all sides Easily removable hygiene evaporator tank in plastic material (insulation and no corrosion!) Round-shaped, cleaning-friendly evaporator tank; if necessary it is even replaceable. Option evaporator self-cleaning system MAJA-SCS: MAJA Flake Ice Machines can also be cleaned fully automatically. Thanks to the patent-pending evaporator self-cleaning system MAJA-SCS, the ice producing unit can be regularly cleaned without investing additional working time or labour. The cleaning cycle is started manually by ON/OFF pushbuttons or fully automatically by programmable Control Panel Timer (option). A mixture from water and a special cleaning agent flows around all machine parts that contact water, thus cleaning, deliming and reduction of germs in one and the same operation. Evaporator tank free of built-in parts without angles and edges, for easy and efficient cleaning Automatic residual water outlet when the machine was out of operation after approximately one hour Special hygiene advantages in conformity with the current German drinking water regulations issued by the DVGW (German association for water & gaz), for example: water supply with backflow protection, special drinking water hoses for protection from biofilm

4 A substantial product range: For individual flake ice solutions. SAH Flake ice machines ready for operation, for small quantities. Capacities 85 and 170 kg / 24 h, including mobile ice storage cart EV 50 SAH Flake ice machines ready for operation, including condensing unit; compact machine structure. Capacities between 800 and kg / 24 h. RVH-L/LT Flake ice machines with separate condensing unit for standard ambient temperatures up to approx. +32 C Special version LT for higher temperatures up to approx. +45 C. Capacities between 400 and kg / 24 h. RVH Flake ice producing unit with compact, spacesaving structure, without condensing unit, for connection to an external (multicompressor) refrigeration system. Capacities between 400 and kg / 24 h. RVH CO2-D Environment-friendly and extremely efficient: Flake ice producing units for direct operation with the natural refrigerant carbon dioxide R744. For connection to a multicompressor CO2 -unit. Capacities between 500 and kg / 24 h.

5 Choose the installation which meets your special requirements: Installation on or in a coldroom Installation on a wall console or a subframe Installation on a silo with possibilities for storage, transport and dosage Chute systems for individual adaptation Examples of installation: For each demand the ideal solution! Our ice specialists will be pleased to help you to choose the best suitable solution for your special needs!

6 Reduce manual labour with flake ice! Decide for automation solutions from MAJA! No longer manual ice shovelling, thus time savings, space savings and improved hygiene. Fill your flake ice display automatically! 1) The easiest way of ice distribution: by gravity. The flake ice machines are mounted directly above the fish display. Overnight, they are started by the control panel timer and fill automatically the counter, as the flake ice falls directly on the display by chutes. In the morning, the ice piles must only be spread over the whole display surface. The ice quantity is controlled by the operation time of the machine. For long counters, it can make sense to install several flake ice machines for obtaining a better spreading. Advantages: Reduced manual labour: No longer manual shovelling of tons of flake ice! Simplified work for the staff, reduced risk of injuries, increased hygiene standard. Time savings: When the staff starts to work in the morning, the ice is ready on the display. It is no longer necessary to transport it from the ice machine into the counter by hand, thus saving expensive labour time. Hygiene advantage: Improved hygiene by less contact of the staff with the ice. Space savings: As the ice need for the display is produced overnight, no large quantities must be stored. Thus no need of special silo technology and real saving of space.

7 Fill your flake ice display automatically! 2) Pneumatic ice dispension system. One or several MAJA Flake Ice Machines are installed on top of a stainless steel silo, in which the flake ice is stored until its extraction. A spiral conveyor in the silo delivers the ice to a dosage system. Thanks to pneumatics, the display is filled with flake ice by means of a dosing tube. Advantages: Reduced manual labour: No longer manual shovelling of tons of flake ice! Simplified work for the staff, better working conditions. Time savings: No internal transportation of the flake ice from production to the display. Improved hygiene: Less contact of the staff with the ice. Silo and spiral conveyor made in robust stainless steel.

8 MAJA-Maschinenfabrik Hermann Schill GmbH & Co. KG Tullastrasse Kehl-Goldscheuer Germany Phone: +49 (0) Fax: +49 (0) maja@maja.de Internet: Supermarket 5 / 2012 GB Alterations reserved. MEAT SKINNING FISH SKINNING Increase the attractiveness of your fresh meat display by refining your meat cuts (beef, veal, pork, horse, poultry...). Increased sales by appetizing appearance of freshly skinned products. By using a membrane skinning machine, you can increase your yield compared to manual skinning with a hand knife. Only the membranes are removed, without cutting into the precious meat. Quick pay-back time; important time savings compared to manual removal of the membranes. EASY EVM 3002 EVM 4004 The ideal membrane skinner for every requirement: From the machines for the butcher s trade, up to high-performing special solutions for the meat processing industry. For quick and easy skinning of fish fillets or whole fish: MAJA Fish Skinning Machines. For almost all species of freshwater and seawater fish The skin is removed without damaging the precious meat. Time savings - product refining - attractive appearance Easy operation. Specialized staff is not necessary.