Trim Panel: Service and Repair Rear Quarter Trim Panel - LH REAR QUARTER TRIM PANEL - LH
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1 2006 Ford Truck E 350 V8-5.4L VIN L Copyright 2013, ALLDATA Page 1 Trim Panel: Service and Repair Rear Quarter Trim Panel - LH REAR QUARTER TRIM PANEL - LH Removal and Installation 1. Remove the rear seats to access the quarter trim panels. 2. Remove the body side trim finish panel. 1 Remove the 3 pin-type retainers. 2 Remove the finish panel from the body side. 3. If equipped, disconnect the powerpoint electrical connector. 4. Remove the rear seat belt shoulder strap opening covers. - Pry the seat belt shoulder strap covers from the upper trim panels. 5. Pull the rear door weatherstrip off at the rear door opening to access the trim panel pin-type retainers. 6. Remove the rear upper body side trim panel (extended wagon shown). 1 Remove the screw. 2 Remove the 3 pin-type retainers. 3 Remove the rear upper body side trim panel.
2 2006 Ford Truck E 350 V8-5.4L VIN L Copyright 2013, ALLDATA Page 2 7. Remove the rear lower body side trim panel (extended wagon shown). 1 Remove the 4 screws. - For the regular wagon, remove the 3 trim panel screws. 2 Remove the 3 pin-type retainers. 3 Lift the panel slightly and remove the trim panel from the body side. 8. Remove the window latches, if so equipped. 1 Remove the 2 window latch screws. 2 Remove the window latch. 9. Position the driver seat to the full forward position. 10. Remove the front seat belt guide cover. 11. Remove the front safety belt guide. 1 Remove the nut.
3 2006 Ford Truck E 350 V8-5.4L VIN L Copyright 2013, ALLDATA Page 3 - To install, tighten to 48 Nm (35 lb-ft). 2 Remove the front safety belt guide. 12. Remove the front upper body side trim panel. 1 Remove the 6 screws. 2 Remove the front upper trim panel from the body side. 13. Remove the front lower body side trim panel. 1 Remove the screw. 2 Remove the 2 pin-type retainers. 3 Lift the front upper trim panel slightly upward and remove from the body side. 14. NOTE: - To install the front upper body side trim panel, start at the lower pillar, then work to the second lower pillar. - To install the rear lower body side trim panel, start with the clip to the heater housing, then snap the trim panel into the panel clips. - To install the rear upper body side trim panel, start with the rear lower portion of the panel at the pillar. To install, reverse the removal procedure.
4 2006 Ford Truck E 350 V8-5.4L VIN L Copyright 2013, ALLDATA Page 1 Housing Assembly HVAC: Service and Repair Air Conditioning and Heater Assembly AIR CONDITIONING AND HEATER ASSEMBLY Removal and Installation 1. Recover the refrigerant. 2. Drain the engine cooling system. 3. If equipped, remove the LH quarter trim panel. Refer to: Body and Frame, Interior Moulding/Trim, Trim Panel, Service and Repair, See: Body and Frame/Interior Moulding / Trim/Trim Panel/Service and Repair 4. Disconnect the heater hoses from the auxiliary heater core. 5. Disconnect the refrigerant line spring lock couplings. - Discard the O-ring seals. 6. Remove the auxiliary plenum chamber. 1 Remove the screw. 2 Remove the auxiliary plenum chamber. 7. NOTE: Use care not to spill any remaining coolant or refrigerant oil while removing the air conditioning and heater assembly. Remove the air conditioning and heater assembly. 1 Remove the screws. 2 Remove the air conditioning and heater assembly. 8. To install, reverse the removal procedure. - Lubricate the coolant hoses with plain water only, if needed. - Install new O-ring seals.
5 2006 Ford Truck E 350 V8-5.4L VIN L Copyright 2013, ALLDATA Page 2 - Lubricate the refrigerant system with the correct amount of clean PAG oil. 9. Evacuate, leak test and charge the refrigerant system. 10. Fill the engine cooling system.
6 2006 Ford Truck E 350 V8-5.4L VIN L Copyright 2013, ALLDATA Page 1 Evaporator Core: Service and Repair Auxiliary Evaporator Core AUXILIARY EVAPORATOR CORE Removal and Installation NOTE: If an evaporator core leak is suspected, the evaporator core must be vacuum leak tested before it is removed from the vehicle. 1. Remove the air conditioning and heater assembly. 2. Disconnect the evaporator core spring lock couplings. - Discard the O-ring seals. 3. Position the heater hoses aside. 4. Remove the evaporator case cover. 1 Remove the 4 screws. 2 Remove the evaporator case cover. 5. Remove the evaporator core. 1 Remove the seal. 2 Remove the evaporator core. 6. Remove the evaporator core seal. 7. Remove the thermostatic expansion valve (TXV). 8. To install, reverse the removal procedure.
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