Automatic MAKI MAKER

Transcription

1 Automatic MAKI MAKER Opration Manual Thank you for purchasing our Automatic MAKI MKQ188. MKQ188 is designed for rich future of sushi catering industry which combined with the latest technology and traditional technology perfectly. Before using this machine.please read this operation manual for instruction and proper operation This machine is for making Sushi only.do not use it for any other purpose Use this machine after understanding the use fuction and operation process. Improper handling may cause damage. Keep this manual and CD palyer in hand for reference or contact the dealer. Table of Contents Page Safety Precaution & Precaution Spare parts and controller introduction Assemble,disassemble and Use Intdrouction...26 The Fault,Solution and After-sale Service...27 Specification...28 Accessory List 1. Hopper Lid Hopper Front Cover Tray Power Cord Operation Manual (This Book) CD player Assembly Guide Cover Spare Fuse (3A) Safety Precautions (Be sure to follow precautions below) To prevent harm to the user and other people damage to property.the following instruction must be observes; To observe these instructions and improper use are identified by the following caution labels. Depending on their severity

2 Cautions must be observed are identified by the following symbols. This symbol indicates the need for you attention. the caution is described in or near the symbol. General precaution:mishandle might hurt operator or property loss. Electric shock High temperature Do not touch This symbol indicates a prohibited action. the prohibited action is described in or near the symbol. Do not touch with wet hands Do not express to water Do not disassemble This symbol indicate a strongly advisable action or directive. The advisable action is described in or near the symbol. Connect a ground wire The machine weighs about 48kgs.place it on a flat stable surface. Do not impact or drop during installation Use this machine in a location with an ambient temperature between 0.C and 40 C and a humidity of 85% or less. Where is no frost and no condensation.do not install the production in a location express to water fire. corrosive gases. direct sunlight dust or vibration. 1

3 Power Cord and Plug Do not use the machine at any voltage other than AC 100V(50/60Hz). Keep the Powar Cord unbundled and do not fix it with metal kind of nailshoot or hooks. Be sure to connect the ground wire to prevent risk of electric shock Use and Maintenance Hold the Power Plug to unplug. Do not pill the Power Cord. Do not place any heavy objects on the Power Cord. Do not pinch or modify the Power Cord in any. Damage to the Power Cord /Plug may cause electric shock or fire.when the machine is not used turn it OFF and unplug the Power Cord.. Do not expose to water Do not expose to water. it may cause fmachine fault and caused the personnel damage accident. Use and Maintenance Do not touch with wet hands Do not touch the power plug,the Power cord or Switches with wet hands. Touch Switch gently without excessive force. Cover the Hopper with the Lid Be sure to cover the Hopper with the Lid during operation for safety purposes except feeding rice.do not touch paddle bar. Do not disassemble 2

4 Never touch the Heater installation surface. This machine is equipped with a heater in the rear of the Rice Guide If you press the hearting function when machine start.never touch the Heater during and after operation, it becomes extremely hot (maximum 80 degree). Touching the Heater installation surface will cause injury or burn. Caution Use a sponge to wash the parts Use only a soft sponge to wash the washable parts. Do not use a scrubbing brush Scratches on the parts may alter the sushi forming function. Use only a neutral detergent Use only a neutral detergent for washing. Some detergents may damage the parts and cause the forming function to deteriorate. Caution Please make sure all the parts are disassemble when clean.(please scan the video guide) (Permissible temperature: Up to 70 degree) Use a sterilizer properly Be sure to follow the precautions and instructions when using chloric acid. Extensive soaking and excessive density may cause deformation and deterioration of the Forming Unit. Do not spray lubrication oil before using,otherwise may cause faulty forming. Inappropriate application may cause faulty forming. Do not press the sushi rice Do not press the sushi rice into the Hopper.This prevents the machine from feeding sushi rice correctly to the forming part and could result in faulty forming. 3

5 Do not alter the shape Handle the parts with care Their shape will change easily from dropping and bumping. Deforming of the parts may cause faulty forming and malfunction. Keep the sensors clean Always keep the sensors free of water oil, and rice. Dirty sensors cause malfunction and faulty forming. If a sensor is dirty, clean it with a soft cloth as the face of its lens is vulnerable.(please do not use any liquid to clean it) 1 Cover sensor 2 Slide sensor 4

6 3 Safety sensor 4 Rice sensor Name of Each Component (1) Hopper Lid (2) Hopper 5

7 (3) Stirring Stopper (4)Stirring Shaft B (Gear Large) (5) Stirring Shaft A (Gear Small (6) Comb Guide (7) Hopper Base 6

8 (8)Main Unit (9)Rice Guide (10) Feeding Cutter Unit (11) Forming Roller A 7

9 (12) Sushi forming cylinder B (13) Front cover (14) Manipulator (15) Tray 8

10 NO. Name Function 1 Hopper Lid Prevents the sushi rice from drying out or cooling and prevent hands, dust, items, or inserts from touching the rice. 2 Hopper Keeps a certain amount of sushi rice with warmth 3 Stirring stopper Fixes the Stirring Shafts to the Hopper Base. 4 Stirring Shaft B (Gear Large) The rollers for forming a rice mat. Make sure that the correct ones are installed to the correct places. 5 Stirring Shaft A ditto (Gear Small) 6 Comb Guide The Guide on the front side of the Hopper Base. Prevents unnecessary sushi rice from flowing in from the Hopper 7 Hopper base The base for the Stirring Part and the Hopper 8 Rice Guide Guides sushi rice sent from the Hopper to the Forming Rollers and cuts a rice mat. 11 Forming Roller A The rollers for forming a rice mat. Make sure that the correct ones are installed to the correct places. 12 Forming Roller B ditto 13 Front cover Covers the entire Forming Rollers to prevent sushi rice from drying out or cooling.the safety cover for the Stirring Part. If the Hopper Base is not installed to the Rice Guide properly, the Front Cover cannot be installed. The machine does not operate without the Cover because of the Sensors. 14 Manipulator The manipulator where a sheet of dried laver seaweed and ingredients are placed and sushi forming. 15 Slide tray The Wrapping Unit is attached to this Tray.It moves back and forth to place the formed rice mat in the fixed position. 9

11 Control Panel left Control panel right 1 Digital display: a :production quantity, b:fault code.9 Emergency Stop Switch. 2 clear switch..10 Stop switch 3 Thickness +/- Switch 11 Start Switch 4 Length +/- Switch.12 Automatic involution switch 5 Blanking position +/- Switch 13 Manual involution switch 6 Plate speed +/- Switch. 14 Insulation switch 7 volume option key(s/m/l).15 spreading switch 8 Involution switch Note: This equipment has a intelligent memory function,so each shutdown automatically saved before shutting down the run data.because of the rice varieties,the sushi rice stem humidity and making habits are different,you can manually adjust the thickness and length of the sushi,in order to meet your requirements. Host back spare part name (1)Circuit breaker (2)Power Inlet (3)Product Specification Plate (4)Fuse 10

12 Installation and Setting Before Use How to install the power Cord Insert the provided Power Cord into the Power Inlet of the Rear Box. Note: Insert the Power Cord all the way in. Improper insertion may cause malfunction, short circuit or failure. Equipment can automatic identification Power Frequency TypeA machine voltage:100v-130v Frequency 50-60HZ TypeB machine voltage:180v-250v Frequency 50-60HZ TypeC machine voltage100v-250v Frequency 50-60HZ A B C three type machine all can be equipped with 24V20A (summer not heating can run for 12 hours,summer heating can run for 5 hours)mobile power (options) ABC three type all install with EMC anti-electromagnetic interference,don't accept external distrbance singal,also do not to send the jamming signal,you can reassure yourself to use it. How to remove and maintenance spare parts.(please watch the video guide) Guide for installation and operation(please watch the video guide) How to use this machine(please watch the video guide) Because of the different levels of the hard & soft,dry & wet rice, the machine has self recognition function, adjustment need 3 to 5 times commissioning process, to adjust the best condition. So just boot made 3 to 5 a rice cake not forming is normal phenomenon. 11

13 The emergence of the common faults and the solving methods Note: 1 The machine adopts intelligent control, if appear installation errors will be suspended work, so please in strict accordance with the video guidance for installation. 2 The machine appear any abnormal situation in working, please timely press panel urgent stop switch, restart. If you are still unable to work, please contact the dealer or the company technical personnel 3 This equipment fixed parts, rotating parts are designed free maintenance type, such as if the need to maintenance please contact to the product retailers or dealer who you buy the products 4 This product shelf liffe is 12 months, according to the sales invoice date of receipt. (more than the warranty period, repaired products produced by the maintenance costs by customer themselves. In order to prevent damage in transit please use original packing. Suggested daily Inspection Inspect the machine regularly! Check for the following items: The power cord has cracks or is corroded. Whether the power cord and plug are overheating Whether Sushi is forming that is relatively slow Whether the main device have coke flavour discharge Whether the main unit is abnormal sound out Whether switch and knob is loose Whether the machine intermittent operation Whether Circuit breaker is often activation Exclusion methods Turn off the power switch, restart If there is any breakage situation, please contact the dealer. 12

14 Product specification Product name Automatic MAKI MAKER Machine name MKQ Automatic MAKI MAKER Model name MKQ188 Power source AC v.50/60hz, DC24V20A Battery Power consumption AC100V 130V60HZ, Summer: 0.35KW, Winter:1KW External dimensions L392mm*W591mm*H699mm * Not includes the power cord weight Approx 48kg Norimaki forming size Applicable dried Amount of Finished norimaki laver seaweed size finished norimaki dimensions (mm) (mm) (rough) (g) Small (S) 24*26* *185 70~90g Medium (M) 35* ~165* ~ 150g Large (L) 45* to 210* ~270g Forming capacity (supply/wrapping) Small (S) 1 cycle operation time: approx.6 seconds Medium (M) 1 cycle operation time: approx.7 seconds Large (L) 1 cycle operation time: approx.7.5 seconds Hopper capacity (rice amount) Maxium:approx.7.5kg (approx.2.5 shou) Rice supply Automatic stirring supply (beltless) method Rice mat thickness adjustment method Pulse Motor drive method (automatic setting) Sushi rice thickness correction mode Sensor automatic identification function Fuse capacity 3 amperes (A) Power cord Grounding type plug(2.5 m cord) inlet plug-in American type Science and technology is innovating the life, we aspire to the perfection. With the development and improvement of the science and technology, we strive to provide customers with more satisfactory products! 13