Major Jobs Executed for Sugar Factories. 3. M/s. Athani Farmer s Sugar Factory Ltd

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Brenda Collins
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1 Major Jobs Executed for Sugar Factories Scope of Work : Design, Manufacture, Supply, Erection & Commissioning. COMPLETE EXPANSION OF BOILING HOUSE 1. M/s. Bhima SSK Ltd, Takli Sikandar 1250 TCD to 2500 TCD Dist. Solapur ( Year ) By State Level Purchase Committee 2. M/s. Shrigonda SSK Ltd, Shrigonda 1250 TCD to 3000 TCD Dist. Ahmednagar (Year ) By State Level Purchase Committee 3. M/s. Athani Farmer s Sugar Factory Ltd Athani, Dist. Belgaum (Karnataka) (Year ) 2500 TCD to 3500 TCD 4.. M/s. Vithalrao Shinde SSK Ltd Madha 5000 TCD Dist. Solapur ( ) 5. M/s. GMR Industries Ltd (Sugar Division) 5000 TCD Sankili, Srikakaulam Andhara Pradsh Year M/s. Walchandnagar Industries Ltd Project : Madhucon A.P. Walchandnagar Dist. Pune 5000 TCD Year 2006=07 & Year ( Design, Manufacture & Supply Only )

2 MECHANICAL SUGAR SILO SYSTEM 1. M/s. Saswad Mali Sugar Factory Ltd Sugar Silo 200T-1No,100T-1No &50T 1 No with Bucket Elevators, Belt Conveyors Malinagar, Dist. Solapur Auto Weighing, Bagging & Stitching M/c Complete system with erection: Year M/s. Pandurang SSK LTd., Shreepur Sugar Silo 100 T 3 Nos with15t Elevator Dist. Solapur in the year Belt Conveyors, Auto weighing, Bagging & stitching Machine complete system with erection Year M/s. Walchandnagar Indus. Ltd Sugar Silo 100 T - 2 Nos with Weighing and (For Export to West Kenya) Bagging Machine ( Year ) 4 M/s. Walchandnagar Industries Ltd 135 Ton M S Sugar Storage Silo 3 Nos with Sugar Elevator 1 No along with Electronic automatic Weighing & bagging Machine 3 Nos with supporting structure 5. M/s. National Heavy Engineering 100 T Sugar Silo System with Sugar Elevator, Auto Co-operative Ltd., Talegaon Dabhade Weighing System with Belt Conveyor and by pass Dist. Pune. arrangement. (For Export West Kenya Sugar Co ) Major Jobs Executed for WALCHANDNAGAR INDUSTRIES LTD, PUNE

3 Year : Project : Tandaho Sugar Factory Project; Ethiopia (Scope of work : Design, Manufacture & Supply 1. Vapour Cell 1 st Effect HS 4200 M2-2Nos 2. Vapour Cell 2 nd Effect HS 3600 M2-2 Nos Year : Project : SANT KURMADAS (SMD) KARNATAKA (Scope of work : Design, Manufacture & Supply) 1. I Body Evaporator 1000 Sq.M 1 No 2. II Body Evaporator 650 Sq.M 1 No 3. III Body Evaproator 400 Sq. M 1 No 4. IV Body Evaproator 200 Sq M 1 No 5. Vacuum pan 40 T 4 Nos Year & Project : Madhucon Sugars (Andhra Pradesh) (Scope of Work : Design, Manufacture & Supply) 1). Cane Leveller, Cane Flow Stabilizer Density enhancer 1 Unit 2). a) M S Sugar Storage Silo 135 Ton 3 Nos b) Sugar Elevator 1 No c) Electronic Automatic Weighing & Bagging M/c. 3 Nos d) Structure Lot 3) Juice Heaters 300 sq Mts (New conventional for SJ heating 2 stages 2 Nos 4) Dynamic Juice Heaters for RJ 2 of 300 M2 H S A 2 Nos 5) Vapour line Juice heater for RJ 300 M2 H S A 1 No 6) Evaporator Body of SK type 600 sq. mtr 1 No 7) Evaporator Body Robert type 1800 M2 H S 1 No 8) 45 T Vacuum pans 4 Nos 9) 60 Ton Vac. Pan of low head rapid boiling Calendria type 1 No 10) 65 T Air-cooled Crystallizer batch type for A Massecuite 1 No 11) Seed Crystallizer 40 T cap 1 No 12) Vacuum Crystallizer 40 MT Cap 1 No 13) Rake Type Lime classifier 1 Unit 14) Water Jet Extractor 1 unit 15) Double beat valves 5 Nos 16) Various Spares required for Sugar Plant Lots Project Bannari Amman Sugars (Karnataka) 1. Cane Leveller Assembly 1 unit Year FOR EXPORT PROJECT :WEST KENYA 1) Sugar Handling System with sugar bins, 1 System With auto weighing scales, 2) Vacuum Pan cap. 50 MT 1 No 3) Evaporator Body 650Sq.M.H.S.A. 1 No. 4) Juice Heater 120 Sq.M. H.S.A. 2 Nos. JOBS EXECUTED FOR M/S.ISGEC / M/S. ISGEC JOHN THOMPSON, NOIDA Scope of Work:: Design, Manufacture & Supply:(Loading into Container/Trailor) Year Project M/s. Whitenile (Export) Polybaffles with Support for Evap Bodies - 5 sets

4 Scope of Work:: Design, Manufacture & Supply:(Loading into Container/Trailor) Year Project : M/s. Transmara (Export ) : Complete boiling House Equipments 2.. Project : M/s. Sonedco (Export) : Vertical Crystallizer : 385 M3 3.. Project M/s. HPCL : Lauriaya (Bihar) : MOL station & De-Trasher system 4. Project M/s. HPCL : Sugauli (Bihar) : MOL station 5. Project M/s. Coregreen Sugars: Karnataka : Poly baffle Scope of Work:: Design, Manufacture & Supply: Year & PROJECT : DAUND SUGARS : (Maharashtra) T Vacuum Pan 1 No T Vacuum Pan 3 Nos 3.. Vertical Crystallizer 200 T 1 unit 4.. Vertical Crystallizer 350 T 1 unit 5. Semi kestner 2400 Sq M H S 1 No 6. Evaporator 2 nd body 2400 Sq. M 1 No 7. Evaporator 3 rd body 900 Sq. M 1 No 8. Evaporator IV A body 600 Sq. M 1 No 9. Evaporator IV B Body 600 Sq. M 1 No 10 Milk of Lime station 1200 kg 1 set 11 Poly baffle for Ent catacher 1 Lot PROEJCT : Butali Sugar Mills Limited 1. Dynamic Juice Heater 200 M2 1 No 2. Vertical Juice heater 120 M2 4 Nos 3. Evaporator /S.kestner body1100 M2 with polybaffle 1 No 4. Evaporator /S. kestner body 250 M2 with polybaffle 1 No 5. Evaporator /S. kestner body 450 M2 with polybaffle 1 No 6. Evaporator /S.kestner body 850 M2 with poly baffle 1 No 7. Vacuum Pan 42 T Capacity 192 M H S Cap 4 Nos 8. Air cooled Crystallizers 50T 4 Nos 9. Water cooled, Crystallizer 50T 5 Nos 10. Vacuum Crystallizers 30 T 2 Nos 11. Seed Crystallizer 20 T 1 No Year Project : CFL ZAMBIA 1. Air Cooled Crystallizer 50 Ton 3 Nos Ton Vertical Crystallizer 1 No Sq. Evaporator Body 1 No Sq. Evaporator Body 1 No 5. Juice Sulphiter 1 No 6 Condensate Receiver 2 Nos 7. AC Crystallizer Cap. 15 T for Sealing 1 No 8. Transient Heater 1 No Project : BISCOM : (Binalbagan Isabela Sugar Co.,) 1. Continuous Vertical Crystallizer 385 M2 1 No. Project : San Carlos Bio Energy :Philippin 1.. Milk of Lime Preparation Tank 1 No 1 unit

5 Year With Milk of Lime Storage Tanks 2 Nos Project : Kibos Sugar : Kenya 1..Air Cooled Crystallizer 50 Ton 1 No 2.. Vacuum Pan 42T 1 No 3.. Milk of Lime Preparation Tank 50 HL 1 unit With Milk of Lime Storage Tanks 100 HL & Gutters complete Year Project : M/s. Consolidated Farming Ltd Zambia (Export) 1. Works Poor Type W/ Cooled Cry. 50 T 2 Nos 2. Air Cooled Crystallizer 50 T 4 Nos 3. Milk of Lime preparation Tank with Elevator 1 Unit Year ( Domestic) Project : M/s. Nagar Taluka S S K Ltd., 1. Molasses Conditioner 3 Nos Project : M/s. Baba Saheb Ambedkar S S K Ltd 1. Molasses Conditioner 3 Nos Project : M/s. Sharad S S K Ltd 1. Water Cooled Crystallizer 65 T 5 Nos 2. Air Cooled Crystallizer 65 T 1 No 3. Vacuum Crystallizer (5000 lg) 45 T 2 Nos 4. Vacuum Crystallizer (4000 lg) 45 T 1 No 5. Vertical Cont. Crystallizer 300 T 1 No for C Massecuite 6. Seed Crystalliser 40 T 1 No Project : M/s. Shivshakti S S K Limited 1. Molassess Conditioner 3 Nos 2. Water Cooled Cry (Workspoor type) 3 Nos 3. Water Cooled Cry 45 T 4 Nos Project : M/s. Raver Taluka S S K Ltd., 1. Water Cooled Crystallizer (works poor type) 3 Nos 2. Water cooled Crystallizer ( Coil Type ) 1 No JOBS EXECUTED FOR M/S SUDECO INTERNATIONAL LTD BOARDFIELD CLOSE, PROGRESS WAY, CROYDON CR0 1XD: LONDON ( YEAR EXPORTED THROUGH THEIR MUMBAI

6 EXPORT HOUSE) =========================================== ============================ MT Cap Low head vacuum Pan 6 Nos MT Air-cooled Crystallizers 1 No MT Vacuum Crystallizer 3 Nos MT Cap Vertical Continuous Crystallizer 1 No 5. Molasses Conditioner Cap 3 cu.m. for B & C Light 2 Nos 6. Molasses Conditioner Cap 5 cu.m. for A heavy 1 No. 7. Sugar melter 1 No 8. Mingling Syrup Tank 1 No 9. Syrup and Molasses Storage Tank 8 Nos 10.Condensate Water receiving Tank 1 No 11.Sweet water Condensate water tank 1 No. 12.Evaporated Feed water tank 1 No 13.Pan condensate water tank 1 No 14.Mechanical Circulator Assembly for Pans 3 Nos 15. Magma Mingler 1 No 16. Pan Wash Tank 1 No (OWN EXPORT) Year M/S. CONSOLIDATED FARMING LTD: LUSAKA : ZAMBIA

7 (Scope of Work : Design, Manufacture & Shipment) MT Vacuum Pan complete with Calendria in 2 pcs, body in rolled in - 2 Units knocked down condition, 1 Top cone in 2 pcs, catchall in 1 pc with necessary fittings with one vapour valve of dia 500 NB with SS Condenser with Stainless Steel Tubes Dia 102 x 1.6 thk x 750 mm Long 1300 Nos each with Hydraulic operated discharge valves with Hydraulic cylinder and suitable power pack with 600 mm dia M S Fabricated Right Angle Valves. 2. Clear Juice heater of 200 mm H S A Complete with necessary - 1 Unit valves and Fittings and one steam valve of 400 mm NB dia with Stainless Steel Tubes for Juice Heater Dia 45mm x 1.2 mm thk x 4100 long Nos MT Cap. Air-cooled Crystallizer with planetary gear box - 1 Unit of 5 BHP complete assembled with screw type discharge valve 4. Various Spares required for Sugar Plant - Lot 5. Hydraulic System for Pan discharge valves - Lot SOME OF OUR VALUED CUSTOMERS: 1. M/s SUDECO INTERNATIONAL LTD OF BOARDFIELD CLOSE,

8 PROGRESS WAY, CROYDON CR0 1XD: LONDON 2. Indian Sugar & General Engg Co-op:Ltd., Noida (U.P) 3. Isgec John Thompson: Noida (U.P) 4. Walchandnagar Industries Ltd., Dist. Pune (M.S) 5.. Consolidated Farming Ltd : Zambia ( Own Export) 6 Loknete Balasaheb Desai SSK Ltd., Patan, Dist. Satara (M.S) 7.. Bhima SSK Ltd., Takali Sikandhar, Dist. Solapur (M.S) 8 Bhaurao Chavan SSK Ltd., Nanded (M.S) 9 Shree Pandurang SSK Ltd., Shreepur, Dist. Solapur (M.S) Kolhapur 10. Nalawade Sugar Mills Ltd : Mahalunge, Tal Chandgad, dist. 11 National Heavy Engg Co-op:Ltd., Talegaon Dabhade.:Pune 12 Natural Sugar & Allied Industries Ltd., Kallam, Osmanabad 13 Rajarambapu Patil S.S.K. Ltd, Rajaramnagar, Dist Sangli. 14 Vithalrao Shinde SSK Ltd., Madha. Dist. Solapur (M.S) 15. Shreenath Mhaskoba SSK Ltd.,, Patethan : Daund. (M.S) 16. Karmayogi Shankarraoji Patil SSK Ltd., Indapur, Dist. Pune 17. Sahakar Maharshi Shankarrao Mohite Patil SSK Ltd; Akluj 18. Shri Chhatrapati Shahu SSK : Kagal: Dist; Kolhapur 19. Loknete Baburao Patil SSK : Anger : Dist. Solapur Contd SOME OF OUR VALUED CUSTOMERS: 20.. Saswadmali Sugar Fatory Ltd: Malinagar : Dist. Solapur.(M.S) 21 Athani Farmers Sugar Factory Ltd., Dist.Belgaum

9 (Karnataka) 22. The Jeypore Sugar Co. Ltd, Chagallu, West Godavari (A.P) 23. Sagar Sugar & Allied Products Ltd, Chittoor, (A.P) 24 Shri Vijayarama Gajapathi Co-op: Sugars Ltd (A.P) 25. Shree Someshwar SSK Ltd : Tal Baramati : Dist. Pune 26. Shri Chhatrapati Shahu Rayat Udyog Ltd : Kagal 27. Shri Chhatrapati SSK : Bhavani Nagar: (Baramati) (M S) 28 Vitthal Sugar Manufacturing Co. Ltd: Mhaisgaon (M S) 30. Daund Sugars Limited, Daund, Dist. Pune X X..X

EXPERIENCES OF REDUCING STEAM CONSUMPTION IN A SUGAR PLANT

REFEREED PAPER EXPERIENCES OF REDUCING STEAM CONSUMPTION IN A SUGAR PLANT ARUNAPRASAD A, BABU R, SRIVASTAVA AK AND RAO GSC Global Canesugar Services Pvt, Ltd rbabu@globalcanesugar.com Abstract In the Indian