Sustainable MBA-Concepts - Vision
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1 Sustainable MBA-Concepts - Vision Dipl.-Ing. Reinhard Schu EcoEnergy Gesellschaft für Energie- und Umwelttechnik mbh Walkenried 2 nd International Symposium MBT May 2007, Hanover, Germany 1
2 Simple Mechanical Pre-Treatment for Landfill until 2005 Pre-Treatment < 300 mm Drum-Sieve > 80 mm Waste-to-Energy-Plant < 80 mm Fe-Metal Landfill 2
3 MBT until 2005 Demonstration Projects as Base for Equivalence Pre-Treatment < 300 mm Drum-Sieve > 80 mm Waste-to-Energy-Plant < 80 mm Fe-Metal Aerobic Stabilisation 30. BImSchV H O 2 CO 2 Scrubber Biofilter Rotting Hall Landfill 3
4 MBT 2005 to 2020 German Concept for Mechanical-Biological Treatment Pre-Treatment < 300 mm Drum-Sieve > 80 mm Waste-to-Energy-Plant < 40 mm Fe-Metal mm Fe-Metal Anaerobic Stabilisation Aerobic Stabilisation Biogas Utilization Scrubber RTO Rotting Hall Landfill 4
5 Selective Shredding and 1. Step for Mass Splitting Wet High Inert Content Low Caloric Value Recycling and Waste-to-Energy Sand Gravel Stones Plastics Biomass Biogas Water Sludge RDF < 40 mm, Low Chlorine Plastic Films - Paper Fe- NE- Metals Recyclables (PP - PET- PS - ABS - PVC - PPK - Wood) Pre-Treatment Drum-Sieve > 80 mm < 80 mm Fe-Metal Wet Mechanical Separation 5 Drying / Separation Dry Low Inert Content High Caloric Value Recycling and Waste-to-Energy < 300 mm
6 Selective Shredding and 1. Step for Mass Splitting Wet High Inert Content Low Caloric Value Recycling and Waste-to-Energy Sand Gravel Stones Plastics Biomass Biogas Water Sludge RDF < 40 mm, Low Chlorine Plastic Films - Paper Fe- NE- Metals Recyclables (PP - PET- PS - ABS - PVC - PPK - Wood) Pre-Treatment Drum-Sieve > 80 mm < 80 mm Fe-Metal Wet Mechanical Separation 6 Tunnel-Dryer and Recycling Drying / Separation Dry Low Inert Content High Caloric Value NIR Recycling and Waste-to-Energy < 300 mm
7 Tunnel-Dryer for Industrial Waste Recycling Cooler Input mm Scrubber Condenser 40 C 30 C Condensate Tunnel-Dryer C Heat Rework < 40 mm Drum-Sieve Wind Shifter NIR < 40 mm 7 RDF < 40 mm Plastic Films, Paper Fe-Metal NE-Metal Recycables
8 Tunnel-Dryer Input Output 10 m 10 m Input Air Control Center Discharge Unit Airiation 6 m Walking Floor 8 30 m Hydraulic 5 m Systems 9 m Output
9 Research Waste Drying: Tunnel-Dryer for Industrial Waste Recycling 9
10 Research Waste Drying: Tunnel-Dryer for Industrial Waste Recycling Tunnel Dryer Bale Storage Delivery Hall Bale Press 10 Wind Shifter Fe-Metal NE-Metal RDF Recycle Material
11 Separation of Contraries Wet or Dry Separation Quality [%] Dry Tunnel-Dryer Water Content [Weight %] 1 st Stage 2 nd Stage 3 rd Stage 4 th Stage Wet NMT-Process 11
12 Innovation of EcoEnergy: NMT-Process 4-Stage-Separation Waste < 80 mm Plastics, Wood Stones 1. Stage Screening Gravel 2. Stage Drying/ Pelletizing Sand 3. Stage BIOFLUFF Wash Water UASB 4. Stage Biogas Water Sludge 12
13 Innovation of EcoEnergy: Pilot Plant NMT-Process, Modern Waste Treatment Screw Sieve 1. Stage Screw Press Organics mm Sieve Organics 1 < 30 mm Plastics, Wood > 30 mm Organic Fraction < 80 mm Gravel Classifier Sieve Organics mm 2. Stage Screw Press Organics mm BIOFLUFF < 30 mm Vertical Classifier Hydro- Cyclone Sieve Organics 3 0,1-10 mm Sortingspiral 3. Stage Sieve Screw Press Waste Water < 100 µm Organics 3 0,1-10 mm 4. Stage Biogas Preparation Tank 13 Stones mm Gravel 2-15 mm Sand 0,1-2 mm Anaerobic Waste Water Treatment Water Sludge
14 Innovation of EcoEnergy: Pilot Plant NMT-Process, Modern Waste Treatment Input < 80 mm Organics mm Organics mm Organics 3 0,1 10 mm BIOFLUFF Stones Sand Gravel Construction Material 14
15 Innovation of EcoEnergy: Pilot Plant NMT-Process, Modern Waste Treatment Biogas Utilization Biogas Anaerobic & Aerobic Waste Water Treatment UASB Clean Water Power Heat aerobic Sewage Sludge Input < 80 mm Organics mm Waste Water Organics mm Organics 3 0,1 10 mm BIOFLUFF Stones Sand Gravel Construction Material 15
16 Anaerobic Waste Water Treatment with Upflow BIOPAQ -IC-Reactor System UASB-IC- Reactor System Aquatyx 16
17 NMT-Process Compost from MSW - Pilot Plant for Waste Separation and Analysis Test Site Wiefels Research Center Walkenried 17
18 Vision 2020 Sustainable Mechanical-Biological-Treatment without Landfill Pre-Treatment > 80 mm Tunnel-Dryer and Recycling < 300 mm Drum-Sieve mm NIR < 40mm < 80 mm Fe-Metal 5-30 mm RDF < 40 mm Films Fe NE Recyclate WETMECHANICALSEPERATION mm > 30 mm Organics mm Organics 2 0,1-10 mm BIOFLUFF Drying Belt-Dryer < 5 mm BIOFLUFF Biogas Utilization Heat Power BIOFLUFF Utilization Pelletizing/Briquetting BIOFLUFF -Fertilizer BIOFLUFF -Fuel Stones Gravel Organics 3 Sand Waste Water Biogas Waste-Water-Treatment aerobic UASB Sludge Water Material Recycle Treatment - Insulating - Construction -Filter Material 18
19 Products of NMT-Process BioFluff < 5 mm Organics 2 (10 30 mm) BioFluff < 2 mm Organics 3 (< 10 mm) BioFluff-Pellets Sand < 2 mm Gravel 2-15 mm Stones mm 19
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