Recovering Energy from carpet waste
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- Angelica Berry
- 6 years ago
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2 Waste to Energy b.v. - Waste broker * RDF plants / biomass plants / cement+power plants * all over Europe - 50% owner SRF plant (Germany) * mainly carpet waste * input from Netherlands / UK / Germany - capacity increased to 60,000 tons * UK input
3 - Making SRF is not recycling! - Why carpet waste as SRF? - Where to find carpet waste? - How to process carpet waste into SRF? - Where to find output for SRF?
4 Making SRF is not recycling! - Carpet RECYCLING UK * Goal : maximum re-use / recyling - WTE: Always carpet waste for SRF 1. Post-consumer is a mix of different top and backing materials 2. Post-consumer contaminated with sand, dust, hair, everything spilled in the last years
5 Why carpet waste as SRF? - End users SRF are cement kilns + power plants want to have the SRF quality as consistent as possible * important issues are: Caloric value : 18 / 19 Mjl AR Chloride: < 0.3 % DS Ashes : 20 % DS Size : < 30 mm Other parameters - Ashes of burned carpet waste are not dangerous - Making SRF from a mix of waste is not simple, especially choloride / caloric value
6 Where to find carpet waste? Bulky waste in the Netherlands Percentage of carpets in bulky waste Divers 36% Wood 11% Inert 9% Bags MSW 19% Furniture 8% Matresses 6% Metals 5% Carpets 6%
7 Where to find carpet waste? Bulky waste - Two main sources : - Countries 1. Household waste recycling centres with separate skip for carpet waste 2. Companies that sort bulky waste / CD waste * Netherlands, UK, Germany, Belgium -Transport * Walking floor 90 m3 / loose tons * Curtain side trailer / baled tons
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9 How to process carpet waste into SRF? - Carpet Waste is one of the most difficult materials to reduce - Machine builders / sellers promise a lot
10 How to process carpet waste into SRF? - acceptance
11 How to process carpet waste into SRF? - Pre-sorting
12 How to process carpet waste into SRF? - First shredder < 15 cm
13 How to process carpet waste into SRF? - De-ironed with magnet and detector
14 How to process carpet waste into SRF? - Second shredder pelletiser < 30 mm
15 How to process carpet waste into SRF? - Stock
16 How to process carpet waste into SRF? Facts SRF plant * Investment : 2,000,000.00= / GBP 1,750,000.00= Without building, mobile machines, weighbridge * Capacity : 60,000 tons p/a
17 Where to find output for SRF? FACTS : - SRF can replace coal - Coal price +/- 100 p/ton - SRF value, based on caloric value, 65 per ton NICE DREAM : - Assume SRF brings 45 p/ton - 30 % cheaper then coal! - Large energy users excited! - SRF producers excited! END OF DREAM
18 Where to find output for SRF? FACTS : - SRF can replace coal - Coal price +/- 100 p/ton - SRF value, based on caloric value, 65 per ton NICE DREAM : - Assume SRF brings 45 p/ton - 30 % cheaper then coal! - Large energy users excited! - SRF producers excited! END OF DREAM
19 Where to find output for SRF? REALITY : - Cement producers are aware of the waste market THREATS : * until 2011 we have to pay a gatefee 2012/2013 users start to pay * No long-term contracts * No take or pay contracts - Poor economy = fewer new constructions = less cement - Waste sector = much SRF production = more competitors = worse SRF prices
20 Conclusions - Making SRF from carpet waste is not recycling, but will always be an important solution for carpet waste. - The composition and properties of carpet waste makes it an interesting material to make SRF. - Post consumer carpet waste is mostly to be found in bulky waste. - It takes specific machines, high investments and perseverance to produce SRF from carpet waste and find output.
21 QUESTIONS???? For more information / quotes: Waste to Energy b.v. Peter van Verseveld peter@waste-to-energy.nl
22 Thank you for your attention!
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