New Fiber Resources in raw material with high level of contamination. Alain Lascar / Marcelo Machado da Silva June 01 st, 2017 TISSUE WORLD SAO PAULO

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Augustine Anthony
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2 New Fiber Resources in raw material with high level of contamination. Alain Lascar / Marcelo Machado da Silva June 01 st, 2017 TISSUE WORLD SAO PAULO

3 3 Is there a need of new fibers? New fiber ressource

recycle fiber will do, will continue to increase Trends is to go to lower basic weigth for Paper and Boards.

4 4 Major issue In P&B WHY NEW FIBER ARE / WILL BE NEEDED? Recycling paper fiber quality is decreasing Filler content in Recycling fiber is increasing Number of loops a recycle fiber will do, will continue to increase Trends is to go to lower basic weigth for Paper and Boards. This trend is stronger for Packaging grades. More and more fiber resources will escape from P&B industry. Virgin fiber length will become shorter following the increase usage of fast

5 5 Fillers Trend in Recycling Paper

6 6 Shortage in wood free recycling papers

7 Shortage in wood free recycling papers Wood free =high grade 4.7MT in CEPI 2013 Mainly used in Tissue and packaging Very few available for Graphic papers 7

8 8 New fiber resource, where to go? New fiber ressource

process Couccoun your fiber in your process Identify new fiber resource with fast

9 9 FINDING GOOD LONG FIBER BLEACHED & UNBLEACHED IDENTIFY WHERE GOOD LONG FIBER ARE? Extract long fiber from raw material identified Keep your best fiber in your process Couccoun your fiber in your process Identify new fiber resource with fast growing cycles. GO TO COMPLEX PAPER & BOARDS UBC/ POLYCUPS etc. OPTIMIZE PROCESSES

10 10 POLYCUPS RECYCLING The James Cropper Kadant reference New fiber ressource

11 11 James Cropper Speciality Papers The UK s only truly bespoke speciality paper manufacturer Every colour all manner of thicknesses, finishes and patterns ~45,000 tonnes sold each year Luxury Packaging Bookbinding

12 12 The Anatomy of a Coffee Cup Cup weighs ~14g 12-13g of very high quality fibre 1-2g polyethylene coating Very difficult to recycle

13 13 Official Opening

14 14 POLYCUPS RECYCLING COMPACT LINE HC PULPER COARSE SCREEN 4 mm (1 stage only ) HD CLEANER FINE SCREEN - 0,10 mm slots ScreenOne All in-one Gyroclean Unique 1 stage light cleaner Washing & DAF Kneading

15 Dilution Accept 1 Accept2 Inlet Reject SCREENONE ID3 technology ID3 Technology inside (patented): - Intermediate, Deflocculating Dilution Device - Make the splitting between the three (3) stages

15 15 Dilution Accept 1 Accept2 Inlet Reject SCREENONE ID3 technology ID3 Technology inside (patented): - Intermediate, Deflocculating Dilution Device - Make the splitting between the three (3) stages (A1 A2 A3) - Deflocculated the stock - diluting the stages - ID3 prevent any possible screen plugging Dilution R Dilution 2 Dilution 1 Rejec t Accept 3 rd stage Accept 2 nd stage Accept 1 st stage Stock Inlet De flocculated non-rotating stock Flocculated rotating stock

16 SCREENONE Main parts & working principle 3 stage cascade system ALL IN-ONE CONCEPT ScreenOne

17 17 Gyroclean The one stage unit the most efficient on small PE REVERSE CLEANER TYPE CONVENTIONAL REVERSE CLEANERS GYROCLEAN DWELL TIME in seconds 0,4 to 1,4 s 5 to 10 s ACCELERATION in XG 240xG 700xG RRW Reject by weight in % 5 to 10% Several stages system 0,1 to 0,3% 1 stage system 17

18 18 Test method used to measured pulp quality and count remaining plastics Sample pulp ( 100 to 300 g of dry pulp ) Screening with a Somerville 0.10 mm slotted plate Take what is retained on the plate. Put a white paper filter on the Frank Machine wire Start the cycle as if you process a handsheet and add the "contaminants" in the jar. Then add blue colorant: Oil Blue A ( solvent blue 36 ) from Chemcentral. Put white filter recovered by contaminant in a dryer at 110 C during 10 minutes Counting with COCAP 4.5 software and calibration curve: JCropper. Express results in mm 2 /kg.

19 19 Line operating results example Level of quality needed: Close to excellence Blue specks area In mm2/kg Versus specks size 0,04 to 0,26 0,26 to 1,81 Over 1,81 Total over 0,04 Accept holes screening 309,1 858,4 1238,0 2405,5 ScreenOne 0.10mm A 4,5 3,9 3,3 11,6 ScreenOne efficiency in % 98,6% 99,6% 99,7% 99,5% Accept of the line 2, ,6 Line efficiency in % 99,1 100% 100% 99,8

20 20 UBC Post consumer Used Beverage Carton New fiber ressource

21 21 Paperboard is on average 73% Typical aseptic beverage carton 73% 22% Cross section of aseptic Carton 5% Paper Polymers Aluminium

22 22 Markets using primarily fully bleached board Canada South Korea Japan USA Mexico

23 23 BEVERAGE CARTON SYSTEM Post-consumer Tetrapack HC Pulper - Helisoft Final Reject Final stock

24 24 Process description CLIPREP 1 Compact Liquid Packaging Recycling Process HELIDRUM COARSE SCREEN 4 mm (1 stage only ) HD CLEANER FINE SCREEN - 0,15 mm slots (All-in-one solution) Thickening Bacteria killing vessel

Yearly consumption (Laval + Diecimo) 50.

capacity 160 TPD In operation since 2011

25 25 LUCART GROUP Furnish : Post consumer Beverage carton Final Product : Tissue UBC Yearly consumption (Laval + Diecimo) TPY Novatissue (France) Infeed line capacity 160 TPD In operation since 2011 Diecimo (Italy) Infeed line capacity 200 TPD In operation since 2011

26 26 SONOCO GROUP - UK Furnish : Post consumer Beverage carton Final Product : coreboard UBC Yearly consuption TPY Infeed line capacity 60 TPD Start-up expected middle 2013

27 27 Process description CLIPREP 2 Compact Liquid Packaging Recycling Process HELIDRUM SIMPLIFIED Impleme,ting bacteria killing concept Chlorine free HD CLEANER COARSE SCREEN 4 mm (1 stage only ) FINE SCREEN - 0,15 mm slots (All-in-one solution) Thickening

28 28 Compact Liquid Packaging Recycling Process 1 MAIN BENEFIT No shredder No Forward cleaners, or reverse cleaning, or disperging system Very compact design Saving in builiding costs Saving in civil and peripherals costs Saving in investment costs ScreenOne and Helidrum innovative technologies Closed water loops and Chlorine free bacteria killing device 3 to 4 time less fibre content in Poly Al compare to competitor systems.

29 29 Compact Liquid Packaging Recycling Process 2 MAIN BENEFIT No shredder No Forward cleaners, or reverse cleaning, or disperging system Very compact design (more compact compare to CLIPREP 1) Saving in builiding costs Saving in civil and peripherals costs Saving in investment costs ScreenOne and Helidrum innovative technologies Closed water loops and Chlorine free bacteria killing device No added post treatment needed to get Poly Al free of fibre.

30 30 New fiber resource in raw material with high contaminant level KEY REFERENCES New fiber ressource

31 31 MAIN REFERENCES Furnish : cement sack kraft (PE) CARTIERA DEL CHIESE (ITALY) Product : Extensible sack kraft LUCART Group Porcari (Italy) Furnish : Polycup Product : Tissue LUCART GROUP - Diecimo (ITALY) Furnish : UBC Product : Tissue LUCART Group NOVATISSUE (France) SACI (ITALY) Furnish : UBC Product : Tissue Furnish : UBC & OCC Product : Sack Paper STORA ENSO Barcellona (Spain) (Part of the process line) Furnish: UBC Product Multi Ply box board.

32 32 MAIN REFERENCES SCA (FRANCE) Furnish : UBC & MOW Product : Tissue TWO (2) UNDISCLOSED MILLS (USA) Furnish : UBC Product : Packaging UNDISCLOSED MILL (BRASIL) Furnish : UBC Product : Packaging FISKEBY (SWEDEN) Furnish : UBC Product : Mutli ply box board RAON LE TAPE (FRANCE) Furnish : Pre consummer Beverage carton Product : Tissue, MG papers UNDISCLOSED (USA) Furnish : UBC and Gable top WS Product : Market pulp

33 33 MAIN REFERENCES FROM 2014 & 2015 James Cropper (UK) Furnish : Polycup Product : Luxury boards Sonoco (UK) Furnish : UBC Product : Coreboard UBC, SPECIAL WS COMPLEX BOARD, COCA COLA and BIER BOXES etc SOUTH AFRICA NON DISCLOSED Product Packaging grades Furnish UBC and Polycups Greece NON DISCLOSED Market pulp and Poly Al by products Furnish UBC NETHERLAND NON DISCLOSED Product Tissue

34 34 CONCLUSION THERE IS A WAY!

35 IMPROVE OPERATION IN PULPING AREA POLYCUP RECYCLING UBC RECYCLING Get bleached kraft fibers never recycled before Get unbleached kraft fiber never recycled from UBC in Europe Value

35 35 IMPROVE OPERATION IN PULPING AREA POLYCUP RECYCLING UBC RECYCLING Get bleached kraft fibers never recycled before Get unbleached kraft fiber never recycled from UBC in Europe Value polyethylene stream Value Ply Aluminum rejects A full circular economy concept A full circular economy concept Both stream Poly and fibre have a value Both stream Poly-Al and fiber have a value

36 36 Questions?

RECYCLING IN EUROPE THE ALLIANCE FOR BEVERAGE CARTONS AND THE ENVIRONMENT

BEVERAGE CARTON RECYCLING IN EUROPE THE ALLIANCE FOR AND THE ENVIRONMENT DID YOU KNOW? BEVERAGE CARTON FAST FACTS SEPARATE COLLECTION IS THE MOST IMPORTANT PREREQUISITE FOR DRIVING BEVERAGE CARTON RECYCLING