User s Instruction Manual Vertex GelMelt 8 Instructions for use

Transcription

1 1 Vertex GelMelt 8 Instructions for use

2 General Cautions - Read this manual carefully before operation. - This machine should be operated by trained user. - The built-in safety mechanisms should not be removed or modified. - Do not allow unauthorized persons to repair the machine Safety Warning Label Information - Do not touch electric parts when connected to power source. - Turn off power source and disconnect input power before installing or servicing the equipment. - Turn off the equipment when it s not in use. - Do not use worn and damaged cables. - Use only well maintained equipment. - Do not handle power code with a wet hand. - Keep children away. - Do not open the cover during operation. - Don t put a hand in a working machine. - Do not close the cover with a hand on the chamber area. - Do not operate the machine when a hand is put into the chamber. - Do not heat up the machine without any Castagel in the chamber. - Do not put a big piece of material into the chamber, cut the gel into small pieces. - Do not touch the cover during heating process (95 C). 2.0 Check the package contents: - Gelmelt 8 - Instructions for use manual - Electric diagram - Declaration of conformity - Warranty conditions The following additional accessories can be ordered separately: - Gelknife - Flask table - Gel Cutter for Melting Chamber - Castaflask - Castagel - Thermometer 2.1 Prepare the place where the Gelmelt 8 will stand: - The place should be flat and dust free. - Make sure there is enough space from the back side and the left side.

3 3 3.0 Description front panel 3Temperature setting& melting process start/stop button 1 FND Display 4 Delay time setting & increasing button 2Main operation button 5Delay time setting& increasing button 6 LED Cycle Display 1) Main operation button to go into pre-mode. 2) Button to go into temperature calibration mode. 1) Temperature Setting Button to go into temperature setting mode for T1, T2. 2) Melting process, start/stop button. 1) Increasing temperature/time button. 2) Delay time Setting button to go into delay time setting mode. 1) Decreasing temperature/time button. 2) Operation for delay time Start & Stop button.

4 Description of LED Display at the front of the Geltmelt 8 LED1 LED3 (T1) LED5 (T2) LED2 LED4 LED1 This is called IDLE mode and means that the machine is ready to start the heating mode. By switching on or cancelling the cycle, the machine goes into this step. In this step, 1 Display shows the current temperature. LED2 This is called Heating Mode. The machine can go into this mode by pressing 3 Melting process start/stop button. By pressing 3 Melting process start/stop button, the user can cancel this cycle and the machine goes into IDLE mode again. The machine is heating up to T1 and 1 Display shows the current temperature. LED3 This is called Melting temperature mode. It means that the machine is heated up to T1 and ready to cool down to T2. In this mode, the user can confirm the current temperature. LED4 This is called Cooling Mode. In this mode, the machine is cooling down to T2. LED5 This is called Working mode and the machine is already cooled down to T2 and is keeping the temperature at T2. 1. Do not put anything in the chamber during operation. Don t put a hand in a working machine. 2. Do not close the cover with a hand on the chamber area. 3. Do not use a sharp instrument made of metal. It can cause damage to chamber coating.

5 5 5.0 Description of the right side of the Gelmelt 8 Identification label 6.0 Description of the back side of the Gelmelt Adjustable Grip for pouring the remaining gel out of the chamber bottom. Use Adjustable Grip for pouring the remaining gel out of the chamber bottom only for pouring the melted material. When empty, place the machine back in its original position. 6.2 AC power code 6.3 Fuse box

6 How to Operate 7.1 Switch on - Press Power switch - green colour button located on the left side. - Press Main operation button. 7.2 T1 Melting temperature setting - Check the label of the gel for detailed temperature settings. - Press Temperature setting & melting process, start/stop button for over 2 seconds. - Set Melting temperature by pressing decreasing button or increasing button. - Press Temperature setting& melting process start/stop button to save data. 7.3 T2 Working temperature setting - Check the label of the gel for detailed temperature settings. - Press Temperature setting & melting process, start/stop button again. - Set Melting temperature by pressing decreasing button or increasing button. - Press Temperature setting & melting process start/stop button to save data. 7.4 Checking the temperature T1, T2 - The user can check the temperature T1 by pressing and T2 by pressing then for three seconds, the temperature will be displayed. 7.5 Delay time setting for automatic operation start for next melting process - Press Delay time setting & increasing button for over 2 seconds. - Set Delay time by pressing decreasing button or increasing button from 1 hour to 99 hours. - Press Temperature setting & melting process start/stop button to save data.

7 7 7.6 To start the melting process with the delay time - Start by pressing Delay time start &stop& decreasing button for over 2 seconds. Then LED1 will be light on and P-r message will be displayed on FND display for 3 seconds. - Stop this process by pressing Delay time start &stop& decreasing button for over 2 seconds. Then P-S Message will be displayed on FND display for 3 seconds. 7.7 Temperature calibration - The temperature of the gel must be checked on a regular basis. - Check the temperature of the gel with a thermometer and compare it to the temperature on the FND display. - Press Main operation button for over 2 seconds. - Control temperature difference by pressing decreasing button or increasing button. - Press Temperature Setting & melting process start/stop button to save data. 7.8 Operation - Press Main operation button. The machine will test itself by self-testing function. - Press Melting process, start/stop button after closing the cover. - When the cover is opened, the machine stops the operation and opn message will be displayed on FND display. - After the machine heats up to T1, the cooling fan will start. - After the machine cools down to T2, an alarm will sound. - By pressing again, the user can stop the operation. 8.0 Error Message 1. Error message Er1 : The temperature probe on the bottom of chamber is the cause of this error, please contact your local vertex maintenance department. 2. Error message Er3 : The motor is the cause of this error, please contact your local vertex maintenance department.

8 8 3. Error message Er4 : The PC board for heater is the cause of this error, please contact your local vertex maintenance department. 4. Error message Er5 : The temperature sensor for chamber heating element is the cause of this error, please contact your local vertex maintenance department. 5. Error message Er6 : The temperature sensor inside PC board is the cause of this error, please contact your local vertex maintenance department. 6. Error message Err7 : The gel parts are too big, cut the gel into smaller pieces and retry the process. 9.0 Specification 1. Related Voltage: 230V,50Hz,53A 2. Power Consumption: 630W(Max 690W) 3. Fuse: AC 5A,250V 4. Dimension: w: 300mm d: 300mm h: 500mm 5. Chamber Capacity: ± 8 kg 6. Weight: 17.7 kg 10.0 Distributor Information Vertex-Dental B.V. Johan van Oldenbarneveltlaan HJ Zeist The Netherlands. T: +31 (030) F: +31 (030) E: info@vertex-dental.com W: Please note that electrical/electronical units must be disposed of separately. Do not dispose with household waste. The black bar on the garbage bin symbol indicates that the unit was put into circulation after August 13, Please note that the unit is subjected to regulation 2002/96/EC (WEEE) and applicable national laws and must be disposed accordingly. Please contact your dealer if the unit needs to be disposed of. These instructions for use can contain printing or setting mistakes!

9 Wiring Diagram

10 10 Declaration of Conformity The EU Directive covered by this Declaration: 89/336/EEC Electromagnetic Compatibility Directive, Amended by 92/31/EEC & 93/68/EEC. and 2004/108/EC 73/23/EEC Low Voltage Equipment Directive, Amended by 93/68/EEC The Product Covered by this Declaration: Product name : Agar Gel Melting Unit Model name : Gel Melt 8 Serial No. : S/N till S/N Manufactured at: JM tech 131-3, Sangma-Ri, Daegot-Myun, Kimpo-City, Kyunggi-Do, Korea Authorized Representative: Vertex-Dental B.V. Johan Van Oldenbarneveltlaan 62, 3705 HJ Zeist P.O. Box 10,3700 AA Zeist The Netherlands. The Basic on which Conformity is being Declared. The product identified above complies with the requirement of the LVD & EMC Directive on the basic of the EMC Test Report No: F690501/RF-EMY (Issued Date : Jun18,2009) with EMC Certificate No.: F690501/SP-EMY (Issued Date: June 18, 2009) and LVD Test report No. F690501/RF-SAF (Issued Date: June 19,2009) with LVD certificate No.: F690501/SP- SAF (Issued Date: June 19,2009) by SGS Testing Korea , Sanbon-dong, Gunpo-si, Gyeonggi-do, Korea ) The product identified above complies with the requirement of the EMC & LVD Directive by meeting the following standards: EN : 2001 EN : 2006, EN : 2006, EN : 1995/A1:2001/A2:2006 The products described above comply with the essential requirement of the Directive specified. Signed by Representative: Vertex-Dental B.V. Date of Issue H.G. Jacobs / Director Marketing & Sales June 29, 2009 Signed by Manufacturer/ JM tech A. S Kim / President