en EXTERNAL VIBRATORS AR 54. Operator s Manual

Transcription

1 en EXTERNAL VIBRATORS AR 54 Operator s Manual

2 Manufacturer Wacker Neuson SE Preußenstraße München Tel.: +49-(0) Fax: +49-(0) Translation of the original operator s manual in German

3 Table of contents 1. Safety information Principle Qualification of the operating personnel Protective gear Transport Operating safety Safety during the operation of electric appliances Safety during the operation of external vibrators Maintenance Technical data Description Operating range Description of function Note Connection Terminal board connection for clockwise operating rotors Maintenance Motor casing Maintenance schedule Diagram Diagram Eccentric AR 54/1,5/ AR 54/3/ AR 54/3/230 Vario (50Hz) AR 54/3/230KK Vario (50 Hz) AR 54/3,6/ AR 54/4,5/ AR 54/6/ AR 54/9/ AR 54/12/ Assembly Instructions Decal 32 3

4 1 Foreword 1 Foreword This operator's manual contains information and procedures for the safe operation and maintenance of your Wacker Neuson machine. In the interest of your own safety and to prevent accidents, you should carefully read through the safety information, familiarize yourself with it and observe it at all times. This operator's manual is not a manual for extensive maintenance and repair work. Such work should be carried out by Wacker Neuson service or authorized specialists. The safety of the operator was one of the most important aspects taken into consideration when this machine was designed. Nevertheless, improper use or incorrect maintenance can pose a risk. Please operate and maintain your Wacker Neuson machine in accordance with the instructions in this operator's manual. Your reward will be troublefree operation and a high degree of availability. Defective machine parts must be replaced immediately! Please contact your Wacker Neuson representative if you have any questions concerning operation or maintenance. All rights reserved, especially reproduction and distribution rights. Copyright 2010 Wacker Neuson SE No part of this publication may be reproduced in any form or by any means, electronic or mechanical, including photocopying, without the expressed written permission of Wacker Neuson. Any type of reproduction, distribution or storage on data media of any type and form not authorized by Wacker Neuson represents an infringement of copyright and will be prosecuted. We expressly reserve the right to make technical modifications even without special notice which aim at further improving our machines or their safety standards. 4

5 External vibrators 1. Safety information 1.1 Principle State of the art This machine has been constructed with state-of-the-art technology according to the recognized rules of safety. Nevertheless, when used improperly, dangers to the life and limb of the operator or to third persons or damage to the machine or other materials cannot be excluded. Proper use The machine may only be used for the excitation of all kinds of molds and formworks, vibratory tables, vibratory stands for the compaction of fresh concrete. Other special applications must be checked and released by Wacker Neuson. Its proper use also includes the observance of all instructions contained in this operator's manual as well as complying with the required service and maintenance instructions. Any other use is regarded as improper. Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer. The operator assumes full responsibility. Structural modifications Never attempt to modify the machine without the written permission of the manufacturer. Failure to do so will endanger your safety! In addition, this will void the warranty and the liability on behalf of the manufacturer. Requirements for operation The ability to operate the machine safely requires: Proper transport, storage and setup. Careful operation. Careful service and maintenance. Operation Operate the machine only as intended and only when in proper working condition. Operate the machine in a safety-conscious manner with all safety devices attached and enabled. Do not modify or disable any safety devices. Before starting operation, check that all control and safety devices are functioning properly. Never operate the machine in a potentially explosive environment. SV00079GB.fm 5

6 External vibrators Maintenance Regular maintenance is required in order for the machine to operate properly and reliably over time. Neglected maintenance work can make the machine dangerous to use. Strictly observe the prescribed maintenance intervals. Do not use the machine if it requires maintenance or repairs. Malfunctions If you detect a malfunction, you must shut down and secure the machine immediately. Eliminate the malfunctions that impair safety immediately! Have damaged or defective components replaced immediately! For further information, please see the chapter Troubleshooting. Spare parts, accessories Only use spare parts and accessories from Wacker Neuson. Non-compliance will exempt the manufacturer from all liability. Exclusion of liability Wacker Neuson will refuse to accept liability for injuries to persons or for damage to materials in the following cases: Structural modifications. Improper use. Improper handling. Use of spare parts and accessories not produced by Wacker Neuson. Operator's manual Always keep the operator's manual near the machine or near the worksite for quick reference. If you have misplaced the operator's manual or require an additional copy, contact your Wacker Neuson representative or download it from the Internet ( Always hand over this operator's manual to other operators or to the future owner of the machine. Country-specific regulations Observe the country-specific regulations, standards and guidelines in reference to accident prevention and environmental safety, for example those pertaining to hazardous materials and wearing protective gear. Complement the operator's manual with additional instructions taking into account the operational, regulatory, national or generally applicable safety guidelines. SV00079GB.fm 6

7 External vibrators Operator's controls Always keep the operator's controls of the machine dry, clean and free of oil or grease. The function of the operator's controls must not be manipulated or rendered ineffective. Cleaning Always keep the machine clean and be sure to clean it each time you have finished using it. Do not use gasoline or solvents. Danger of explosion! Checking for signs of damage Inspect the machine when it is switched off for any signs of damage at least once per work shift. Do not start the machine if there is visible damage or defects. Have any damage or defects eliminated immediately. 1.2 Qualification of the operating personnel Operator qualifications Only trained personnel are permitted to start and operate the machine. The following rules also apply: You are physically and mentally fit. You have received instruction on how to independently use the machine. You have received instruction in the proper use of the machine. You are familiar with required safety devices. You are authorized to start machines and systems in accordance with the standards governing safety. You have been assigned to work on the machine by your company. Incorrect operation Incorrect operation or misuse by untrained personnel can endanger the health and safety of the operator and also cause machine and material damage. Operating company responsibilities The operating company must make the operator's manual available to the operator and ensure that the operator has read and understood it. SV00079GB.fm 7

8 External vibrators Work recommendations Please observe the recommendations below: Work only if you are in a good physical condition. Work attentively, particularly as you finish. Do not operate the machine when you are tired. Carry out all work calmly, circumspectly and carefully. Never operate the machine under the influence of alcohol, drugs or medication. This can impair your vision, reactions and your judgment. Work in a manner that does not endanger others. 1.3 Protective gear Work clothing Clothing should be appropriate, i.e. should be close-fitting but not restrict your movement. Do not wear long hair loosely, loose clothing or jewelry including rings. These objects can easily get caught or be drawn in by moving machine parts. Personal protective gear Wear personal protective gear to avoid injuries or health hazards: Non-skid, hard-toed shoes. Work gloves made of durable material. Overalls made of durable material. Hardhat. Ear protection. Ear protection This machine generates noise that exceeds the country-specific permissible noise levels (individual rating level). It may therefore be necessary to wear ear protection. Wacker Neuson recommends that you always wear ear protection. 1.4 Transport Switching off the machine Before you transport the machine, switch it off and pull the mains plug out of the plug receptacle. Transporting the machine Secure the machine on the transport device against tilting, falling or slipping. Restarting Machines, machine parts, accessories or tools that were detached for transport purposes must be re-mounted and fastened before restarting. Only operate in accordance with the operating instructions. SV00079GB.fm 8

9 External vibrators 1.5 Operating safety Work environment Familiarize yourself with your work environment before you start work. This includes e.g. the following items: Obstacles in the work and traffic area. The load-carrying capacity of the ground. The measures needed to cordon off the construction site from public traffic. The measures needed to secure walls and ceilings. Options available in the event of an accident. Starting the machine Observe the safety information and warnings symbols located on the machine. Never attempt to start a machine that requires maintenance or repairs. Start the machine as directed in the operator's manual. Vertical stability Always make sure that you maintain a safe distance when working with the machine. This applies particularly when working on scaffoldings, ladders, etc. Switching off the machine Switch the machine off and pull the mains plug out of the plug receptacle: before taking a break or if the machine will not be used. Store the machine in such a way that it cannot tilt, fall or slip. 1.6 Safety during the operation of electric appliances Specific regulations for electrical appliances Observe the safety information provided in the brochure General Safety Information which is included in the scope of delivery of your machine. Also observe the country-specific regulations, standards and guidelines in reference to accident prevention in connection with electrical equipment and machines. SV00079GB.fm 9

10 External vibrators Electric power supply with residual current protective device (42 V AC) Note: The rated voltage is indicated on the nameplate of your machine. The machine may only be connected to an electric power supply with all machine parts in proper working condition: Mains plug. Power cable over the entire length. There must be at least one of the following safety devices if connected to a stationary or mobile generator: Transformer with safe separation in accordance with EN Motor generator with equally separated windings. Note: Observe the respective national safety regulations! Power supply with residual current protective device (> 50 V AC) Note: The rated voltage is indicated on the nameplate of your machine. The machine can be connected to a 15 A/16 A shock-proof plug receptacle (continental type) with a corresponding overload protection. One of the following fault current protective switches is required: Standard fault current protective switch (AC sensitive, type A). AC/DC sensitive fault current protective switch (type B). The machine may only be connected to an electric power supply with all machine parts in proper working condition: Mains plug. Power cable over the entire length. The machine may only be connected to an electric power supply with the protective earth (PE) connector intact. There must be at least one of the following safety devices if connected to a stationary or mobile generator: Fault current protective switch Isolation (earth leakage) monitor IT-net Note: Observe the respective national safety regulations! Extension cable The machine may only be operated with undamaged extension cables! Only use extension cables with grounded conductor and correct connection of the grounded conductor to the plug and coupling (not for 42 V machines). Only use extension cables which are suitable for use at construction sites: Average rubber hose line H05RR-F or better Wacker Neuson recommends H07RN-F. Immediately replace damaged extension cables (e.g. tears in the sheathing) or loose plugs and couplings. SV00079GB.fm 10

11 External vibrators Protecting the power cable Do not use the power cable to pull or lift the machine. Do not unplug the mains cable by pulling on the cable. Protect the mains cable from heat, oil and sharp edges. If the power cable is damaged or the plug is loose, have it replaced immediately by your Wacker Neuson representative. 1.7 Safety during the operation of external vibrators Attaching the safety strap If using the external vibrator in conjunction with a clamp, always attach the clamp to the formwork using the safety belt supplied. Attach the safety belt above the external vibrator securely to the formwork. The safety belt should be taut without slack to ensure the clamp and the external vibrator are caught by the safety belt in the event of a fall and stopped from falling too far. Motor protection against overload To protect the motor against overload, Wacker Neuson recommends the use of a motor-protective circuit-breaker. Using stable formwork Only use stable molds and formwork for attaching the external vibrator. Tighten the fastening screws. Molds and formworks that are not firm enough or loose connections may overload the motor or result in being damaged themselves. Check whether your formwork is suitable for receiving external vibrators: Attachment possibility. Sufficient stability for the used external vibrator type (dependent on the performance). Your Wacker Neuson representative will be happy to assist you. Using the correct clamp Attach the external vibrator using the clamp which is suitable for the external vibrator and the formwork. 1.8 Maintenance Maintenance work Service and maintenance work must only be carried out to the extent described in these operating instructions. All other procedures must be performed by your Wacker Neuson representative. For further information, please see the chapter Maintenance. SV00079GB.fm 11

12 External vibrators Disconnecting the machine from the electric power supply Before carrying out service or maintenance work, pull the mains plug out of the plug receptacle in order to disconnect the machine from the electric power supply. SV00079GB.fm 12

13 Technical data 2. Technical data AR 54/1,5/ 400 AR 54/3/400 AR 54/3/110 AR 54/3/230 Item no Length x width x height Operating weight Drive mm: kg: 352 x 150 x High-frequency squirrel-cage induction motor to be connected up with frequency and voltage transformer Power input kw: 0,8 0,9 Voltage Frequency Rated current Vibrations Centrifugal force Standard Centrifugal force max. Type of protection V: Hz: A: min -1 : kn: kn: 400 3~ 110 3~ 230 3~ 50 1,4 1,7 6, ,98 5,84 5,04 8,30 IP65 Sound pressure level L PA at operator s station db (A): below 70 The sound value was determined according to EN ISO for sound pressure levels (L pa ), at nominal motor rpm's and while freely hanging in the air. TD00002GB.fm 13

14 Technical data AR 54/3/230 Vario AR 54/3/415 AR 54/3/042 AR 54/3/500 Item no Length x width x height Operating weight Drive mm: kg: 352 x 150 x ,7 High-frequency squirrel-cage induction motor to be connected up with frequency and voltage transformer Power input kw: 0,9 (0...1,6) 0,9 Voltage V: 230 ( ) 3~ 415 3~ 42 3~ 500 3~ Frequency Hz: 50 (0...87) 50 Rated current A: 3 1,6 16,2 1,36 Vibrations min -1 : 3000 ( ) 3000 Centrifugal force Standard kn: 4,74 (14,36) 5,84 Centrifugal force max. kn: 4,74 (14,36) 8,30 Type of protection Sound pressure level L PA at operator s station db (A): IP65 below 70 The sound value was determined according to EN ISO for sound pressure levels (L pa ), at nominal motor rpm's and while freely hanging in the air. TD00002GB.fm 14

15 Technical data AR 54/3/525 AR 54/3/690 AR 54/3/ 230KK AR 54/3,6/ 115 Item no Length x width x height Operating weight Drive mm: kg: 352 x 150 x ,7 14,9 High-frequency squirrel-cage induction motor to be connected up with frequency and voltage transformer Power input kw: 0,9 0,9 (0...1,6) 0,9 Voltage V: 525 3~ 690 3~ 230 ( ) 3~ 115 3~ Frequency Rated current Hz: A: (0...87) 60 1,3 1,0 3 5,9 Vibrations min -1 : ( ) 3600 Centrifugal force Standard Centrifugal force max. kn: kn: 5,84 6,16 8,30 8,54 Centrifugal force Standard clockwise rotation lcounterclockwise rotation kn: kn: 6,32 1,78 Centrifugal force max. clockwise rotation lcounterclockwise rotation Type of protection kn: kn: 8,80 3,56 ( ) IP65 Sound pressure level L PA at operator s station db (A): below 70 The sound value was determined according to EN ISO for sound pressure levels (L pa ), at nominal motor rpm's and while freely hanging in the air. TD00002GB.fm 15

16 Technical data AR 54/4,5/042 AR 54/6/250 AR 54/6/055 Item no Length x width x height Operating weight Drive mm: kg: 245 x 150 x ,0 13,4 High-frequency squirrel-cage induction motor to be connected up with frequency and voltage transformer Power input kw: 1,2 Voltage Frequency Rated current Vibrations Centrifugal force Standard Centrifugal force max. Type of protection V: Hz: A: min -1 : kn: kn: 42 3~ 250 3~ 55 3~ ,3 3,1 16, ,33 8,22 12,01 14,23 IP65 Sound pressure level L PA at operator s station db (A): below 70 The sound value was determined according to EN ISO for sound pressure levels (L pa ), at nominal motor rpm's and while freely hanging in the air. TD00002GB.fm 16

17 Technical data AR 54/6/042 AR 54/6/115 AR 54/6/250 Item no Length x width x height Operating weight Drive mm: kg: 245 x 150 x ,4 High-frequency squirrel-cage induction motor to be connected up with frequency and voltage transformer Power input kw: 1,2 Voltage Frequency Rated current Vibrations Centrifugal force Standard Centrifugal force max. Type of protection V: Hz: A: min -1 : kn: kn: 42 3~ 115 3~ 250 3~ ,5 6,7 3, ,22 14,23 IP65 Sound pressure level L PA at operator s station db (A): below 70 The sound value was determined according to EN ISO for sound pressure levels (L pa ), at nominal motor rpm's and while freely hanging in the air. TD00002GB.fm 17

18 Technical data AR 54/9/042 AR 54/9/250 AR 54/12/042 Item no Length x width x height mm: 245 x 150 x x 150 x 187,5 245 x 150 x 186 Operating weight Drive kg: 12,9 14,2 12,6 High-frequency squirrel-cage induction motor to be connected up with frequency and voltage transformer Power input kw: 1,1 Voltage Frequency Rated current Vibrations Centrifugal force Standard Centrifugal force max. V: Hz: A: min -1 : kn: kn: 42 3~ 250 3~ 42 3~ , ,52 7,20 10,72 10,88 Type of protection IP 65 Sound pressure level L PA at operator s station db (A): The sound value was determined according to EN ISO for sound pressure levels (L pa ), at nominal motor rpm's and while freely hanging in the air. TD00002GB.fm 18

19 Description 3. Description 3.1 Operating range To be used in pre-cast concrete factories for the vibration of forms of all kinds as well as for installation on vibrating tables, vibrating blocks, and machines. In building construction and civil engineering to be used as form vibrators in all pre-cast concrete factories to fit planks, plates, etc. 3.2 Description of function 3.3 Note In order to be able to mount the external vibrator to the form, resp. mould, a faced steel plate of approx. 20 mm thickness has to be attached to the respective mounting point, to which the external vibrator is affixed by means of four screws M By all means include washer DIN B18 for assembly of external vibrator. (see assembly instructions) The form, resp. mould material has to have perfect connections and closures, which might have to be reinforced for the best possible transmission of vibration, otherwise increased current consumption or mechanical damage may result from overload of the external vibrator. 3.4 Connection Prior to connection please check: The voltage used has to correspond to the data shown on the rating plate. The following external vibrators are connected to a Wacker Neuson frequency and voltage transformer: AR 54/1,5/400 to transformer 50 Hz 400 V discharge consumption AR 54/3/042 to transformer 50 Hz 42 V discharge consumption AR 54/3/110 to transformer 50 Hz 110 V discharge consumption T00003GB.fm 19

20 Description AR 54/3/230 to transformer 50 Hz 230 V discharge consumption AR 54/3/230KK Vario to transformer 0-87 Hz 230 V (50 Hz) discharge consumption AR 54/3/230 Vario to transformer 0-87 Hz 230 V (50 Hz) discharge consumption AR 54/3/400 to transformer 50 Hz 400 V discharge consumption AR 54/3/415 to transformer 50 Hz 415 V discharge consumption AR 54/3/500 to transformer 50 Hz 500 V discharge consumption AR 54/3/525 to transformer 50 Hz 525 V discharge consumption AR 54/3/690 to transformer 50 Hz 690 V discharge consumption AR 54/3,6/115 to transformer 50 Hz 115 V discharge consumption AR 54/4,5/042 to transformer 150 Hz 42 V discharge consumption AR 54/6/042 to transformer 200 Hz 42 V discharge consumption AR 54/6/055 to transformer 200 Hz 55 V discharge consumption AR 54/6/115 to transformer 200 Hz 115 V discharge consumption AR 54/6/250 to transformer 200 Hz 250 V discharge consumption AR 54/9/042 to transformer 150 Hz 42 V discharge consumption AR 54/12/042 to transformer 200 Hz 42 V discharge consumption Danger to life Assembly instructions for the version without plug receptacle Danger of electrocution! Only a qualified electrician is permitted to assemble the plug and perform a safety check according to the directives in effect. Observe the assembly instructions! T00003GB.fm 20

21 Description 3.5 Terminal board connection for clockwise operating rotors Sense of rotation blue brown black green/yellow (Void with safety voltage) T00003GB.fm 21

22 Maintenance 4. Maintenance 4.1 Motor casing The bearings of the external vibrator (1) can be lubricated from the outside. Remove closure screws (12) from motor casing (7). Grease with appropriate grease gun. Screw closure screws (12) back in agai 4.2 Maintenance schedule Parts Maintenance Jobs Maintenance intervals Supply cable (11) External vibrator (1) Bearing in motor housing (7) Check for perfect condition: replace defective cable. Retighten all accessible screw connections. Lubricate. (Unirex N2) daily after first 20 hours 200 hours T00186GB.fm 22

23 5. Diagram Diagram Selection of required cross section for extension of cables and power lines This procedure takes into consideration: 1. The ohmic and inductive resistance of the line with an admissible loss of voltage of 5% and cos phi = 0,8 as per voltage-frequency-curves. 2. The admissible warming-up of the lines as per VDE standard (table of required minimum cross section). ATTENTION! The larger one of both cross sections has to be chosen. Example: Nominal voltage 3 ~ 42 V, 200 Hz Rated current 38 A Line length 50 m 38 A x 50 m = 1900 A x m Cross section as per diagramm: 35 mm 2 Cross section as per table: 38 A x 6 mm 2 Chosen cross section: 35 mm 2 Voltage - Frequency - Curves Cross-section area of cable in mm 2 Minimum cross-section area according to VDE Max. Max. Cable load fuse mm 2 A A 1, /3~16/1~ 2, Rated current x length of cable A x m SK00059GB.fm 23

24 Diagram 6. Diagram Selection of required cross section for extension of cables and power lines This procedure takes into consideration: 1. The ohmic and inductive resistance of the line with an admissible loss of voltage of 5% and cos phi = 0,8 as per voltage-frequency-curves. 2. The admissible warming-up of the lines as per VDE standard (table of required minimum cross section). ATTENTION! The larger one of both cross sections has to be chosen. Example: Nominal voltage 3 ~ 400 V, 200 Hz Rated current 15 A Line length 100 m 15 A x 50 m = 1900 A x m Cross section as per diagramm: 2,5 mm 2 Cross section as per table: 15 A : 1mm 2 Chosen cross section: 2,5 mm 2 Voltage - Frequency - Curves Cross-section area of cable in mm 2 Minimum cross-section area according to VDE Max. Max. Cable load fuse mm 2 A A , /3~16/1~ 2, Rated current x length of cable A x m SK00001GB.fm 24

25 7. Eccentric Eccentric AR 54/1,5... AR 54/3... AR 54/3,6... AR 54/4,5... Quantity per machine External diameter (D) AR 54/6... AR 54/9... AR 54/12... AR 54/3/230 Vario Quantity per machine External diameter (D) AR 54/3/ 230KK Vario Quantity per machine 12 External diameter (D) 134 Thickness = 2 Borehole diameter (d) = 24 WARNING! The flywheels of this device consist of several 2 mm discs which are attached to the shaft all in the same direction or at an angle of 120 o to each other. Hence, the centrifugal forces can be adjusted in several different ways. 1. By removing individual flywheel discs 2. By turning individual flywheel discs If the maximum centrifugal force is not required, proceed according to item 1 to obtain a low flywheel effect, and thus short starting and slowing-down times. T00004GB.fm 25

26 Eccentric 7.1 AR 54/1,5/... Number of eccentric n = 1500 rpm Number of eccentric n = 1500 rpm weights per weights per side Pos. 1 side Pos. 2 Centrifugal (kn) side Pos. 1 side Pos. 2 Centrifugal (kn) 34-5,04 8-1, ,89 7-1, ,74 6-0, ,60 5-0, ,45 4-0, ,30 3-0, ,15 2-0, ,00 1-0, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,52 9-1,33 T00004GB.fm 26

27 Eccentric 7.2 AR 54/3/... Number of eccentric n = 3000 rpm Number of eccentric n = 3000 rpm weights per weights per side Pos. 1 side Pos. 2 Centrifugal (kn) side Pos. 1 side Pos. 2 Centrifugal (kn) 14-8, , , , , , , , , ,15 9-5, ,61 8-4, ,30 7-4, ,07 6-3, ,28 5-2, ,61 4-2, ,14 3-1, ,96 2-1, ,48 1-0, , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , , ,03 T00004GB.fm 27

28 Eccentric 7.3 AR 54/3/230 Vario (50Hz) Number of eccentric n = 3000 rpm Number of eccentric n = 3000 rpm weights per weights per side Pos. 1 side Pos. 2 Centrifugal (kn) side Pos. 1 side Pos. 2 Centrifugal (kn) 8-4, ,3 7-4, ,58 6-3, ,14 5-2, ,72 4-2, ,05 3-1, ,78 2-1, ,14 1-0, , , , , , , , , , AR 54/3/230KK Vario (50 Hz) Number of eccentric weights per n = 3000 rpm clockwise rotation counterclockwise rotation Number of eccentric weights per n = 3000 rpm clockwise rotation counterclockwise rotation side Pos. 1 side Pos. 2 Centrifugal (kn) side Pos. 1 side Pos. 2 Centrifugal (kn) 6-8,80 3, ,75 1,57 5-8,21 2, ,08 2,14 4-7,61 2,37-5 4,55 2,96 3-7,02 1, ,74 1,57 2-6,43 1, ,92 1,19 1-5,83 0, ,18 1, ,93 2,72-4 4,55 2, ,10 2, ,15 1, ,32 1, ,34 1, ,63 2,05-3 4,62 1, ,05 2, ,56 0,59-6 4,63 3,56-2 4,76 1, ,33 2,14-1 4,97 0, ,51 1, ,24 0 T00004GB.fm 28

29 7.5 AR 54/3,6/... Eccentric Number of eccentric n = 3600 rpm Number of eccentric n = 3600 rpm weights per weights per side Pos. 1 side Pos. 2 Centrifugal (kn) side Pos. 1 side Pos. 2 Centrifugal (kn) 10-8, ,44 9-7, ,91 8-6, ,60 7-5, ,52 6-5, ,72 5-4, ,42 4-3, ,75 3-2, ,72 2-1, ,08 1-0, , , , , , , , , , , , , , , , AR 54/4,5/... Number of eccentric n = 4500 rpm Number of eccentric n = 4500 rpm weights per weights per side Pos. 1 side Pos. 2 Centrifugal (kn) side Pos. 1 side Pos. 2 Centrifugal (kn) 9-12, , , ,82 7-9, ,34 6-8, ,43 5-6, ,82 4-5, ,81 3-4, ,11 2-2, ,62 1-1, , , , , , , , , , , ,31 T00004GB.fm 29

30 Eccentric 7.7 AR 54/6/... Number of eccentric n = 6000 rpm Number of eccentric n = 6000 rpm weights per weights per side Pos. 1 side Pos. 2 Centrifugal (kn) side Pos. 1 side Pos. 2 Centrifugal (kn) 6-14, , , ,12 4-9, ,55 3-7, ,28 2-4, ,28 1-2, , , , AR 54/9/... Number of eccentric weights per 7.9 AR 54/12/... n = 9000 rpm Number of eccentric weights per n = 9000 rpm side Pos. 1 side Pos. 2 Centrifugal (kn) side Pos. 1 side Pos. 2 Centrifugal (kn) 7-10, ,52 6-9, ,01 5-7, ,30 4-6, ,59 3-4, ,52 2-3, ,05 1-1, , , , , ,65 Number of eccentric n = rpm Number of eccentric n = rpm weights per weights per side Pos. 1 side Pos. 2 Centrifugal (kn) side Pos. 1 side Pos. 2 Centrifugal (kn) 4-10, ,20 3-8, ,44 2-5, ,71 1-2, ,72 T00004GB.fm 30

31 8. Assembly Instructions Assembly Instructions By all means include washer DIN7989-B18 for assembly of external vibrator Torque setting 210 Nm for bolts M SK00003GB.fm 31

32 Decal 9. Decal Your machine has adhesive labels containing the most important instructions and safety information. Make sure that all the labels are kept legible. Replace any missing or illegible labels. The item numbers for the labels are in the parts book. Item Label Description 1 Warning. Warning of hot surface. Read the operator's manual US-Machine Caution. CAUTION VORSICHT ATENCIÓN ATTENTION SK00127GB.fm 32

33 2 Disposal 2 Disposal 2.1 Disposal of waste electrical and electronic equipment For customers in EU countries This device is subject to the European Directive 2002/96/EC on waste electrical and electronic equipment (WEEE) and the corresponding national legislation. The WEEE directive outlines the procedure for handling electrical waste equipment across the EU. The device is labelled with the symbol of a crossed out dustbin shown here. This means you may not dispose of it with normal household waste but in a separate environmentally-friendly waste collection. This device is a professional electrical tool designed for commercial applications only (B2B device according to WEEE directive). Contrary to equipment used in most private households (B2C devices), in some EU countries such as Germany, this device may not be disposed of at a collection point in a public disposal facility (for example at public waste depots). In case of doubt, ask the sales outlet about the proper disposal procedure for B2B electrical equipment in your country and ensure you dispose of the device in accordance with the valid legal guidelines. Please also note any information in the sales contract and the general terms and conditions from the point of sales. The proper disposal of this device prevents the occurrence of any negative effects on people or the environment, follows the specific procedures for handling harmful substances and enables valuable raw materials to be recycled. For customers in non-eu countries The proper disposal of this device prevents the occurrence of any negative effects on people or the environment, follows the specific procedures for handling harmful substances and enables valuable raw materials to be recycled. Therefore, we recommend that this device is disposed of in a separate, environmentally-friendly waste collection and not with normal household waste. In some cases, national legislation also stipulates the separate disposal of electric and electronic products. Please ensure you dispose of this device in accordance with the valid regulations in your country. 33

34 3 Glossary 3 Glossary Class rating The class rating according to DIN EN specifies the safety measures for electrical equipment to avoid electrocution. There are four class ratings: Class rating Meaning 0 No special protection apart from the basic insulation. No grounded conductor. Plug connection without grounded conductor contact. I II III Connection of all conductive housing components to the grounded conductor. Plug connection with grounded conductor contact. Reinforced or double insulation (protective insulation). No connection to the grounded conductor. Plug connection without grounded conductor contact. Machines are operated on protective low voltage (< 50 V). Connection to the grounded conductor is not necessary. Plug connection without grounded conductor contact. 34

35 3 Glossary Protection class IP The protection class according to DIN EN indicates the suitability of electrical equipment for use in certain ambient conditions as well as the protection against risks. The protection class is specified by an IP code according to DIN EN Code Meaning 1st number: Protection against touching hazardous parts. Protection against permeating foreign objects. 0 Not protected against contact. Not protected against foreign bodies. 1 Protected against contact with the back of the hand. Protected against large foreign objects with diameter > 50 mm. 2 Protected against contact with one finger. Protected against medium-sized foreign objects (diameter > 12.5 mm). 3 Protected against touch with a tool (diameter > 2.5 mm). Protected against small foreign objects with (diameter > 2.5 mm). 4 Protected against touch with a wire (diameter > 1 mm). Protected against granular foreign objects (diameter > 1 mm). 5 Protected against contact. Protected against dust depositing inside. 6 Completely protected against any contact. Protected from dust. Code Meaning 2nd number: Protection against permeating water. 0 Not protected against permeating water. 1 Protected against water dropping vertically. 2 Protected against diagonally falling water (15 angle). 3 Protected against spray (60 angle). 4 Protected against spraying water from all directions. 5 Protected against water jets (nozzle) from any angle. 6 Protected against strong water jets (overflow). 7 Protected from temporary immersion in water. 8 Protected from ongoing immersion in water. 35

36 3 Glossary 36

37 Declaration of incorporation Manufacturer Wacker Neuson SE Preußenstraße München Product Type AR 54 Product type External vibrator Item no , , , , , , , , , , , , , , , , , , , , , , Declaration of incorporation We hereby declare that this product is designed for installation in a machine and that commissioning is only permitted once it has been determined that this machine corresponds to the terms of the following EC guidelines: 2006/42/EC Guidelines and standards This is to certify that this product meets and complies with the relevant regulations and requirements of the following guidelines and standards: 2006/42/EC, 2006/95/EC Authorized person for technical documents: Axel Häret Munich, Franz Beierlein Head of product management Dr. Michael Fischer Head of Research and Development

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