Air Conditioning System Installation Manual
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1 Air Conditioning System Installation Manual For MD 600N
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3 Getting Started The air conditioning system installation instructions are laid out step-by-step starting with one (1) thru nine (9) for installation and ten (10) thru fifteen (15) for care and airworthiness, the instructions are designed to be easy to use. The example below is designed to give you a basic overview of how the steps work. Example: A. In the step below there is a number 5.1 The 5 stands for step 5 and the 1 stands for direction 1. Installation of Aircraft Systems Example: B. When the parts are called out in a step: 5.1, locate the part and parts that go with this step (5.1). It is best to organize your parts by step numbers so they can be drawn from as needed. 5.1 Position the aft evaporator doubler, P/N , on the upper transmission deck per the dimensions shown on drawing number 4-1EC130. Mark and remove all existing rivets, bolts, and nut plates to allow the doubler to sit flat on deck. Should you have any questions, problems or need technical support, do not hesitate to call, fax, , or write us: Phone: info@rotorcraftservices.com Fax:
4 Integrated Flight Systems KIT INVENTORY LIST- 600N Air Conditioning Step 1 Kit Inventory List Date: 2/5/2008 Section 1: Kit Inventory List Rev: D
5 INTEGRATED FLIGHT SYSTEMS KIT INVENTORY LIST 600N Sales Order Number: Shipping Date: Kit S/N Number: Kit Model Number: Customer: Customer PO: Kit Specifics: DATE: 02/05/08 Revision: D KIT INVENTORY LIST Page 1 of 10
6 INTEGRATED FLIGHT SYSTEMS KIT INVENTORY LIST 600N PARTS ASSEMBLIES STEP PART NAME PART # QTY SWITCH SWITCH SWITCH BUTTON SWITCH BUTTON CIRCUIT BREAKER 50 amp RESISTOR 100 W 2 OHM VANE AXIAL BLOWER ASSEMBLY LOW PRESSURE SWITCH BELT BOLT CYCLIC COVER SCREEN HIGH PRESSURE SWITCH REC/DRIER DRAIN HOSE PVC ½ ID FT #6 O RING #8 O RING #10 O RING BELT TENSION PLACARD INSPECTION/ REPACK PLACARD R-134a PLACARD A/C SYSTEM PLACARD PILOT L/H A/C SYSTEM PLACARD PILOT R/H AFT CABIN DUCT AFT EVAP TRANSITION CENTER LINE TRANSITION AFT EVAP. VERTICAL DUCT AFT UPPER TRANSITION REC/DRIER BRACKET BASE RECEIVER DOUBLER LEFT SEAT PAN RIGHT SEAT PAN COMPRESSOR SHIM AFT RETURN AIR DOUBLER L/H FORWARD HOSE DOUBLER SENSOR ROTOR ARM DOUBLER LEFT SUPPORT ARM RIGHT SUPPORT ARM CHK D BY VF D BY DATE: 02/05/08 Revision: D KIT INVENTORY LIST Page 2 of 10
7 INTEGRATED FLIGHT SYSTEMS KIT INVENTORY LIST 600N COWLING MOUNT SHIM DATE: 02/05/08 Revision: D KIT INVENTORY LIST Page 3 of 10
8 INTEGRATED FLIGHT SYSTEMS KIT INVENTORY LIST 600N PARTS ASSEMBLIES (Cont) STEP PART NAME PART # QTY OUTER STRAP HOSE BRACE INNER SHIM INNER/OUTER DOUBLERS VERTICAL STRAP SIDE PANEL STANDOFF ASSEMBLY RESISTOR MOUNT BRACKET SPACER, ROTOR DISK TENSION BLOCK PULLEY MODIFIED BLOWER ASSEMBLY AFT EVAP MOUNTING CHANNEL ASSY AFT EVAP MOUNTING ANGLE ASSY FORWARD SHELF ASSEMBLY FWD EVAP MOUNT ASSEMBLY ANGLE ASSEMBLY ANGLE ASSEMBLY ANGLE ASSEMBLY CONDENSER SHROUD ASSEMBLY CONSOLE SHROUD LH ASSY CONSOLE SHROUD RH ASSY RETURN AIR ASSEMBLY COMPRESSOR ENCLOSURE ASSEMBLY AIR OUTLET ADAPTER ASSEMBLY OIL COOLER SCREEN ASSY ROTOR BRAKE LINE ASSEMBLY (RH PIC) COMPRESSOR MOUNTING BRACKET ASSY ELECTRICAL BOX ASSEMBLY C-4 1 AFT EVAP SWITCH ASSEMBLY HARNESS ASSEMBLY CONDENSER ASSEMBLY FWD EVAP ASSEMBLY AFT EVAPORATOR ASSEMBLY CHK D BY VF D BY DATE: 02/05/08 Revision: D KIT INVENTORY LIST Page 4 of 10
9 INTEGRATED FLIGHT SYSTEMS KIT INVENTORY LIST 600N REFRIGERANT HOSE ASSEMBLIES (R-134a compatiable) STEP PART NAME PART # QTY #8 HOSE ASSEMBLY - COMPRESSOR TO CONDENSER #6 HOSE ASSEMBLY - CONDENSER TO REC/DRIER #6 HOSE ASSEMBLY REC/DRIER TO EVAPS #10 HOSE ASSEMBLY AFT EVAP.TO FWD EVAP TO COMPERSSOR CHK D BY VF D BY COMPRESSOR ASSEMBLY STEP PART NAME PART # QTY SD-507 COMPRESSOR ASSEMBLY CHK D BY VF D BY DATE: 02/05/08 Revision: D KIT INVENTORY LIST Page 5 of 10
10 INTEGRATED FLIGHT SYSTEMS KIT INVENTORY LIST 600N HARDWARE STEP PART NAME PART # QTY TIE WRAP TY524M 100 TIE BLOCK ZZCR4HM 25 SCREW AN507-10R10 15 SCREW AN525-10R6 10 SCREW AN525-10R8 52 SCREW AN525-10R10 10 SCREW MS WASHER AN WASHER AN WASHER AN L 8 WASHER AN WASHER (ALT: NAS1149F0632P) AN L 6 WASHER AN NUT MS21044N6 3 NUT MS20183N3 20 NUT (ALT: MS C) MS21044N3 40 NUT MS BOLT AN3-3A 17 BOLT AN3-4A 34 BOLT AN3-5A 40 BOLT AN3-6A 10 BOLT AN6-12A 2 BOLT AN6-45A 1 BOLT NAS CHK D BY VF D BY DATE: 02/05/08 Revision: D KIT INVENTORY LIST Page 6 of 10
11 INTEGRATED FLIGHT SYSTEMS KIT INVENTORY LIST 600N HARDWARE (CONTINUED) STEP PART NAME PART # QTY BAND CLAMP BAND CLAMP BAND CLAMP RIVNUT A10K80 5 RIVET MS20470AD RIVET MS20470AD RIVET MS20470AD RIVET MS20426AD CHERRY MAX RIVET CR CHERRY MAX RIVET CR CHERRY MAX RIVET CR CHERRY MAX RIVET CR CHERRY MAX RIVET CR CHERRY POP RIVET CCR264SS RIVET CCR264SS3-4 4 CATAPILLAR GM SPIRAL WRAP ¾ 12 ADEL CLAMP (Reduced Size Hose) MS21919DG10 15 ADEL CLAMP MS21919DG11 2 ADEL CLAMP MS21919DG2 2 ADEL CLAMP MS21919DG12 15 NUT PLATE MS21059L-3 67 SPLICE AP SPLICE RING TERMINAL RING TERMINAL AP "BOOT" MS RING TERMINAL (RED) RING TERMINAL (RED) # 8 WIRE MIL-W-22759/16 12 ALUMINUM FOIL TAPE ft INSULATION TAPE CORK ft INSULATION FOAM TAPE ft CHK D BY VF D BY DATE: 02/05/08 Revision: D KIT INVENTORY LIST Page 7 of 10
12 INTEGRATED FLIGHT SYSTEMS KIT INVENTORY LIST 600N DRAWINGS STEP DRAWINGS PART # QTY AIR CONDITION OVERVIEW 1-600N 1A OF 1 1 CHK D BY VF D BY ELECTRICAL ROUTING 2-600N 1 OF 5 1 ELECTRICAL ROUTING 2-600N 2 OF 5 1 WIRING DIAGRAM 2-600N 5 OF 5 1 PLUMBING DIAGRAM 3-600N 1 OF 2 1 PLUMBING ROUTING 3-600N 2 OF 2 1 FWD EVAPORATOR INSTALL 4-600N 1A OF 6 1 FWD EVAPORATOR INSTALL 4-600N 2A OF 6 1 FWD EVAPORATOR INSTALL 4-600N 3A OF 6 1 AFT EVAPORATOR INSTALL 4-600N 4 OF 6 1 AFT EVAPORATOR INSTALL 4-600N 5 OF 6 1 AFT EVAPORATOR INSTALL 4-600N 6 OF 6 1 AIR DISTRIBUTION 5-600N 1A OF 4 1 AIR DISTRIBUTION 5-600N 2A OF 4 1 AIR DISTRIBUTION 5-600N 3A OF 4 1 AIR DISTRIBUTION 5-600N 4A OF 4 1 COMPRESSOR INSTALLATION 6-600N 1A OF 4 1 COMPRESSOR INSTALLATION 6-600N 2A OF 4 1 COMPRESSOR INSTALLATION 6-600N 3A OF 4 1 COMPRESSOR INSTALLATION 6-600N 4A OF 4 1 INSTALLATION CONDENSER 7-600N 1 OF 2 1 INSTALLATION CONDENSER 7-600N 2 OF 2 1 SEAT PAN MODIFICATION 8-600N 1 OF 2 1 DATE: 02/05/08 Revision: D KIT INVENTORY LIST Page 8 of 10
13 INTEGRATED FLIGHT SYSTEMS KIT INVENTORY LIST 600N OIL BLOWER MODIFICATION 8-600N 2 OF 2 1 PAPERWORK STEP DRAWINGS PART # QTY CHK D BY VF D BY INSTALLATION INSTRUCTIONS 1 STC SR09178RC 1 FLIGHT MANUAL SUPPLEMENT 1 INSTRUCTIONS FOR CONTINUED AIRWORTHINESS 1 OPERATORS MANUAL 1 MASTER PARTS LIST 1 DATE: 02/05/08 Revision: D KIT INVENTORY LIST Page 9 of 10
14 INTEGRATED FLIGHT SYSTEMS KIT INVENTORY LIST 600N MAJOR COMPONENTS SERIAL NUMBERS: CONDENSER BLOWER S/N: AFT EVAPORATOR BLOWER S/N: COMPRESSOR S/N: DATE: 02/05/08 Revision: D KIT INVENTORY LIST Page 10 of 10
15 Integrated Flight Systems SUPPLEMENTAL TYPE CERTIFICATE- 600N Air Conditioning Step 2 Supplemental Type Certificate Date: 08/22/2001 Section 2: Supplemental Type Certificate Rev: NA Page 1 of 2
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17 Integrated Flight Systems FLIGHT MANUAL SUPPLEMENT- 600N Air Conditioning Step 3 Flight Manual Supplement Date: 10/21/1997 Section 3: Flight Manual Supplement Rev: IR Page 1 of 10
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27 Integrated Flight Systems INSTRUCTIONS FOR CONTINUED AIRWORTHINESS- 600N Air Conditioning Step 4 Instructions for Continued Airworthiness Date: 06/22/1997 Section 4: ICA Rev: IR Page 1 of 48
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70 Integrated Flight Systems ICA ILLUSTRATIONS & DIAGRAMS - 600N Air Conditioning Step 5 ICA Illustrations & Diagrams Date: 06/22/1997 Section 4: ICA Illustrations & Diagrams Rev: NA Page 1 of 8
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78 Integrated Flight Systems OPERATOR S MANUAL- 600N Air Conditioning Step 6 Operator s Manual Date: 10/21/1997 Section 6: Operator s Manual Rev: NA Page 1 of 17
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97 Integrated Flight Systems MASTER PARTS LIST- 600N Air Conditioning Step 7 Master Parts List Date: 10/21/1997 Section 7: Master Parts List Rev: NA Page 1 of 6
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103 Integrated Flight Systems A/C CONFIG & OVERVIEW DRAWINGS- 600N Air Conditioning Step 8 A/C Configuration & Overview Drawings Date: 10/21/1997 Section 8: A/C Config & Overview Drawings Rev: NA Page 1 of 4
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107 Integrated Flight Systems ELECTRICAL INSTALL DRAWINGS- 600N Air Conditioning Step 9 Electrical Installation Drawings Date: 10/21/1997 Section 9: Electrical Install Drawings Rev: NA Page 1 of 4
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111 Integrated Flight Systems PLUMBING INSTALL DRAWINGS- 600N Air Conditioning Step 10 Plumbing Installation Drawings Date: 10/21/1997 Section 10: Plumbing Install Drawings Rev: NA Page 1 of 3
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114 Integrated Flight Systems FWD & AFT EVAP INSTALL DRAWINGS- 600N Air Conditioning Step 11 Forward & Aft Evaporator Installation Drawings Date: 10/21/1997 Section 11: FWD & AFT Evap Install Drawings Rev: NA Page 1 of 12
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127 Integrated Flight Systems AIR DISTRIBUTION DRAWINGS- 600N Air Conditioning Step 12 Air Distribution Drawings Date: 10/21/1997 Section 12: Air Distribution Drawings Rev: NA Page 1 of 13
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140 Integrated Flight Systems COMPRESSOR INSTALL DRAWINGS- 600N Air Conditioning Step 13 Compressor Installation Drawings Date: 10/21/1997 Section 13: Compressor Install Drawings Rev: NA Page 1 of 8
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148 Integrated Flight Systems CONDENSER INSTALL DRAWINGS- 600N Air Conditioning Step 14 Condenser Installation Drawings Date: 10/21/1997 Section 14: Condenser Install Drawings Rev: NA Page 1 of 3
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151 Integrated Flight Systems SEAT PAN & OIL BLOWER MOD DRAWINGS- 600N Air Conditioning Step 15 Seat Pan & Oil Modification Drawings Date: 10/21/1997 Section 15: Seat Pan & Oil Blower Mod Drawings Rev: NA Page 1 of 3
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