Comprehensive Catalog of Environmental Equipment

Transcription

1 Catalog No. E-03-02E Published March 2014 Comprehensive Catalog of Environmental Equipment Providing Hospitality to the Environment For Creating a Pleasant Workplace Environment For collecting mist generated by machine tools For sending wind far and improving temperature unevenness For collecting dust generated by production equipment Dustresa

2 Proposals for Creating a Pleasant Workplace Environment An ideal workplace environment would be clean and free from mist, dust, fume, etc. Unfortunately, it is difficult to work without generating mist, dust or fume using presently available technologies. In order to make your workplace environment as close to the ideal as possible, it is indispensable to make an effective use of high-efficiency environmental equipment. We at Showa Denki proposes environmental equipment that best matches your workplace environment, utilizing the technology of flow and the technology of rotator. 1

3 Suitable Products by Purpose Product Type Purpose Machining center NC lathe Grinder Component cleaning machine Cutting operation Sander operation Stone processing Bagging operation Blast operation Dental laboratory Crushing operation Vibrating strainer Mixed operations Wood machinery Paper machinery Mist + dust CRD For collecting mist Newly developed filterless CRN Hightemperature mist CRH High air volume CRL For collecting dust Dustresa Compact CFA No cutting fluid (coolant) is used No cutting fluid (coolant) is used No cutting fluid (coolant) is used Compact pulse jet CFM No cutting fluid (coolant) is used No cutting fluid (coolant) is used Mobile open-type CFO 2

4 Mist (Dust) Compatible Series, CRD Type Also collects dust contained in mist 1. Machine tools NC lathe, general-purpose lathe, cylindrical grinder, inside grinder, milling machine, machining center, electric discharge machine, die casting machine 2. Others Mist-generating machinery Standard specifications 1. Also collects dust contained in mist 2. Simple and safe maintenance 3. Equipped with a clogging indicator 4. High collecting efficiency 5. Excellent motor properties 6. Anti-burnout terminals on the motor Item Power supply Output kw Frequency Hz Max. volume m 3 /min Max. static pressure kpa Noise 1m db (A) beside the equipment Collection efficiency % Max. suction air temperature C Weight kg Suction diameter mm Ambient temperature C Coating colors Applicable mist Standard accessories CRD-400RA / /1. 59/63 30 Primary filter (spare): 1 Drain tubes 2.5 m: 2 Hose bands (for drain tubes): 2 Solderless terminals (TMEV2Y-3.5): 7 * Noise is measured in accordance with JIS B8330, Testing Methods for Turbo-Fans and Blowers. Noise level varies by the environment and conditions of use. CRD-750RA CRD-1500RA Three phase 50 Hz 200 V; Hz 200/220 V /9.6 15/18 1./1. 1./ /68 70/ (oil mist by gravimetric method) s: 4 Installation hole pattern sheet: 1 Duct mating flange, packing & attaching bolts: 1 59 MAX.50 Body: N-8 (white); side covers, etc.: 2.5 PB 3.5/ (blue); stand: N-1 (black) Water-soluble / oil-based List of consumables Primary and secondary filters set End filter set CRD-2200RA / / /75 70 ø198 The primary and secondary filters set can be cleaned and re-used. CRD-400RA Anti-vibration rubber Ø125 4-M ø ø140 Filter clogging indicator Showa External diameter ø15 G1/4 female screw 0 CRD-750RA Anti-vibration rubber ø152 4-M ø ø170 Filter clogging indicator Showa External diameter ø15 G1/4 female screw 120 CRD-1500RA CRD-2200RA ø198 Anti-vibration rubber ø 4-M ø ø200 Showa Filter clogging indicator External diameter ø15 G1/4 female screw 140 Anti-vibration rubber ø240 4-M ø ø2 ø198 Filter clogging indicator 305 Showa External diameter ø15 G1/4 female screw 185 3

5 Newly Developed Filterless Series, CRN Type Long-term maintenancefree type 1. Machine tools NC lathe, general-purpose lathe, cylindrical grinder, inside grinder, milling machine, machining center, electric discharge machine, die casting machine 2. Others Mist-generating machinery 1. Maintains the suction volume for a long term! 2. No waste filters, etc.! 3. CE-compliant Standard specifications Item Power supply Output kw Frequency Hz Max. volume m 3 /min Max. static pressure kpa Noise 1m db (A) beside the equipment Collection efficiency % Max. suction air temperature C Weight kg Suction diameter mm Ambient temperature C Coating colors Applicable mist Standard accessories CRN-H04BA CRN-H07BA CRN-H15BA Three phase 50 Hz 200 V; Hz 200/220 V / / / / / / /65 67/70 72/ (oil mist by gravimetric method) ø198 MAX.50 Body, etc.: N-8 (white); box case, etc.: 2.5 PB 3.5/ (blue) Water-soluble / oil-based Drain tubes 2.5 m: 2 s: 4 Hose bands (for drain tubes): 2 Installation hole pattern sheet: 1 Solderless terminals (TMEV2Y-3.5): 7 Duct mating flange set: 1 * Noise is measured in accordance with JIS B8330, Testing Methods for Turbo-Fans and Blowers. Noise level varies by the environment and conditions of use. CRN-H04BA CRN-H15BA (387) 300 (27) ø240 4-M8 nut ø125 4-M6 nut 2 (547) 4 (27) ø ø2 ø198 ø (673) (312) Showa (141) External diameter ø15 G1/4 female screw External diameter ø15 (06) (462) 244 ø CRN-H07BA (437) (769) 350 (27) 190 (362) ø152 4-M8 nut ø170 Internal structure 157 Showa ø (169) External diameter ø25 G1/2 female screw External diameter ø25 External cylinder Impact plate ø (256) External diameter ø25 G1/2 female screw External diameter ø25 Demister Internal cylinder 4

6 32 High Temperature Mist Compatible Series, CRH Type Enabled to collect high-temperature mist generated by component cleaning machines 1. Component cleaning machines (water-based or hydrocarbon-based) 2. Other Mist-generating machinery 1. Enabled to collect high-temperature mist ( 80 C) 2. Simple and safe maintenance 3. Rust-proof coating 4. CE-compliant Standard specifications Item Power supply Output kw Motor type Frequency Hz Max. volume m 3 /min Max. static pressure kpa Noise 1m db (A) beside the equipment Collection efficiency % Max. suction air temperature C Weight kg Suction diameter mm Ambient temperature C Coating colors Applicable mist Standard accessories CRH-0TA CRH-200TA CRH-04TA CRH-07TA CRH-15TA Three phase 200 V 50Hz/Hz; 220V Hz Totally enclosed fan cooled type Totally enclosed fan cooled type Totally enclosed fan cooled type Totally enclosed fan cooled type Totally enclosed fan cooled type 2.1/ / / 2.7/ / /63 4.8/ / /64 7.6/ / / / / /72 13 Primary filter (spare): 1 Drain tubes 2.5 m: 2 Hose bands (for drain tubes): 2 * Noise is measured in accordance with JIS B8330, Testing Methods for Turbo-Fans and Blowers. Noise level varies by the environment and conditions of use (oil mist by gravimetric method) MAX.40 Body: N-8 (white); side covers, etc.: 2.5 PB 3.5/ (blue); stand: N-1 (black) Water-soluble / oil-based s: 4 Installation hole pattern sheet: 1 Duct mating flange, packing & attaching bolts: 1 List of consumables Primary filter Secondary filter Tertiary filter Tertiary filter 57 End filter End filter Primary and secondary filters set End filter The primary, secondary, tertiary and end filters can be cleaned and re-used. CRH-0TA 4-M6 16 Anti-vibration pad ø ø ø2 ø Terminal box ø143 [G3/4] External diameter ø15 CRH-200TA 4-M6 16 Anti-vibration rubber Anti-vibration pad ø240 ø125 2 Reducer (detachable) ø ø140 External diameter ø15 51? ø143 Knob nut [G3/4] Terminal box CRH-04TA ø240 ø125 4-M ø Reducer (detachable) ø mistresa 200 ø External diameter ø15 G1/4 female screw Terminal box [G3/4] CRH-07TA ø315 ø152 4-M Reducer (detachable) ø mistresa 214 ø1 Terminal box CRH-15TA ø400 ø 4-M Reducer (detachable) ø mistresa ø192 Terminal box ø External diameter ø15 G1/4 female screw [G3/4] Ø (221) External diameter ø15 G1/4 female screw [G3/4] 5

7 High Air Volume, CRL-2200 High air volume type enabled for an open-type machining center 1. Machine tools using water-soluble cutting fluid Machining center, die casting machine 2. Other Mist-generating machinery 1. High-efficiency 2. Enabled to collect large-particle dust and chips 3. Excellent collecting efficiency 4. Simple maintenance CRL Standard specifications Item Power supply Output kw Frequency Hz Rated volume m 3 /min Rated static pressure kpa Noise Front: 1 mdb (A)*1 Collection efficiency Max. suction air temperature % C kg CRL-2200A Three phase 50 Hz 200V; Hz 200/220 V (oil mist by gravimetric method) 40 Weight Suction diameter Ambient temperature mm C 174 ø200 MAX.40 Coating colors N-8.5 (white) Suction box: 2.5PB 3.5/ (blue) * Noise level varies by the environment and conditions of use. List of consumables Primary filter Secondary filter Tertiary filter * The primary filter can be cleaned and re-used OUT ø IN Drain (3/8PT) Diverse Options Suction side Optional components Chip separator Discharge side General-purpose after filter High-performance after filter Inner filter Duct mating flange (standard accessory) Fireproof damper Elbow Hose band Adaptor Adaptors for horizontal mounting After filter element Round hood Duct cuff Duct hose Duct cuff Equipment table and switch Equipment table (standard accessory) Switch install plate Switch Products with the following specifications are also available at the customer s request. Square hood Y joint (45 ) Hose band Castors Different voltage Specified colors Gas-contacting section made of stainless steel Demister made of stainless steel Others 6

8 Dustresa Compact Series, CFA Type Movable compact dust collectors that are optimal for collecting locally generated dust CFA-1 CFA-215SC, 215ST CFA-220S CFA-240S Dust collectors that realize low-noise and save floor areas CFA-4 CFA-515 CFA-1 CFA-215 One-touch mechanisms adopted in many points For cutting, grinding, polishing, punching, sanding, buffing, sandblasting, powder processing (charging, blending, agitating, bagging, weighing, sealing, etc.) For machine tools, industrial machinery, dedicated machinery, powder processing equipment, steel manufacturing, industrial ceramic machinery, etc. CFA-1 CFA-215SC, 215ST CFA-220S CFA-240S 1. Excellent suction power 2. High collecting efficiency 3. Simple shaking (removal) of dust 4. Simple maintenance and inspection 5. Low-noise operation 6. Can be installed anywhere 7. Energy-saving design 8. Lightweight and compact design Simple maintenance Simple dust removal CFA-4 CFA Low noise 2. Saves floor areas 3. Adopts a dedicated blower 4. Can be installed anywhere 7

9 Standard specifications Motor (kw-p) Voltage, phase (V) Volume* (m 3 /min) Static pressure* 50/Hz (kpa) CFA , single phase 4 0.8/ CFA-215SC 0, single phase CFA-215ST 200, three phase Filtration area (m 2 ) Dust collection box capacity (l) Noise Front: 1 m db (A) *1 Front: 1.5 m db (A) *2 Coating colors: 5Y8.5/1.5C (body), 2.5BG6/6 (ceiling cover) (excluding CFA-1) Notes: Please specify your power supply and frequency when you order. Noise level varies by the environment and conditions of use. * The values of volume and static pressure indicated in the standard specifications are on a specified point (design criteria) basis. Please refer to the performance curves for details. Approx. weight (kg) * *1 47 (50Hz) 44 (Hz) CFA-220S , three phase * CFA-240S , three phase * CFA , three phase *2 182 CFA , three phase *2 240 CFA-1 CFA-215SC, 215ST CFA-220S Cabtyre cable 1.25 mm 2, 2-core (2.5 m) With a 2P 15A plug Figures in the brackets indicate the dimensions of CFA-220S (30) (405) (375) OUT (529) 492 OUT (37) 452 Cabtyre cable* 1.25 mm 2, 4-core (0.5 m) ø75 (170) IN 4-M5 P.C.D (20) 550 (570) 480 ø75 ø97 IN 440 P.C.D.120 P.C.D (744) (216) (211) 4-M5 (81) * CFA-215SC is equipped with a cabtyre cable 1.25 mm 2, 2-core (2.5 m) with a 2P 15A plug. CFA-240S CFA-4 CFA-515 Figures in the brackets indicate the dimensions of CFA ø12 4-M12 nut Cabtyre cable 2.0 mm 2, 4-core (2.5 m) (693) 636 (57) OUT (286) IN M8 3 P.C.D. Cabtyre cable 2.0 mm 2, 4-core (0.2 m) 18 (1228) (86) For the attachment of anchor bolts, adjuster bolts and/or castors, please contact our sales representatives. ø198 5 (45) 4-M8 6-M8 P.C.D

10 Dustresa Compact Pulse Jet Series, CFM Type Pulse jet-type dust collectors that realize compact design and low-noise For cutting, grinding, polishing, punching, sanding, buffing, sandblasting, powder processing (charging, blending, agitating, bagging, weighing, sealing, etc.), and other local dust collection purposes For machine tools, industrial machinery, dedicated machinery, powder processing equipment, steel manufacturing, industrial ceramic machinery, etc. 1. Compact 2. Low-noise 3. Proprietary chrysanthemum-shaped filtering cloth 4. Increased efficiency with a high-performance turbo-fan Standard specifications CFM-R CFM-20R CFM-30R CFM-40R Motor (kw-p) Voltage, phase (V) 200, three phase 200, three phase 200, three phase 200, three phase Volume* (m 3 /min) Coating colors: 5Y8.5/1.5C (body), 2.5BG6/6 (ceiling cover) Notes: Please specify your power supply and frequency when you order. Noise level varies by the environment and conditions of use. * The values of volume and static pressure indicated in the standard specifications are on a specified point (design criteria) basis Static pressure* 50/Hz (kpa) Filtration area (m 2 ) Required air supply (l/min) Dust collection box capacity (l) Noise Front: 1.5 mdb (A) Approx. weight (kg) CFM-R CFM-20R CFM-30R CFM-40R A B C D Dimensions (mm) E F G H I 2 2 CFM-R CFM-20R CFM-30R (G) CFM-40R A 45 B (G) A (45) B Power cable (3m) Power cable (3m) C E C E F ød ød F 20 H I I 40 H 40 I I 40 Equipped with a filter regulator Figures in the brackets indicate the dimensions of CFM-R. 9

11 Windracer WR-0 Create a pleasant environment in your factory! Our Windracer sends wind far and improves temperature unevenness! 1. Improves efficiency of air-conditioning equipment By attaching Windracer in front of the vent of air-conditioning equipment, cool or warm air is stably and efficiently sent around. 2. Guides heat and steam By installing Windracer in series, heat and steam generated in the factory are efficiently guided through to the ventilation fan. 3. Locally supplies air Locally supplies air to persons working in a high-humidity ambience. (Counters heat through spot blowing) Wind velocity chart Velocity 1 m/s 1. Compact shape 2. Equipped with a proprietary totally enclosed motor 3. Fully made in Japan, including screws and other minor components Velocity 2 m/s Stable wind reaches approx. 29 m ahead. Standard specifications Phase (ø518) (ø380) Output (W) Frequency (Hz) (39) Voltage (V) ø8 (275) Rated current (A) Noise (db(a)) Blowing angle ( ) WR-0 Single Weight (kg) (35 ) Blower (230) (130) (509) (149)

12 Electric Blowers Fans/Blowers Environmental Equipment Dust Collectors Electric Blowers Low-noise series High-pressure series Multi-stage series Compact series General-purpose series Multi series Stainless steel Steel plate series Explosion-proof series Large-sized series Denchoku High-pressure vortex series blowers Gust Blower Agitating/circulating series (Double Volute) Business Items Fans/Blowers Turbofans Delturbo Turbo blowers Airfoil fans Sirocco fans Plate fans Axial flow fans with variable blade pitch Kairyu Abnormality detector Troubleresa Environmental Equipment Mist collectors Mistresa Portable fans Wind Bag Dust Collectors Dustresa Compact series Small-sized pulse jet series Moveable open-type series Pulse jet series Fumeresa Safety Precautions Before using your product, carefully read the Operating Instruction Manual for a thorough understanding of the proper product usage. showadenki Search SHOWA DENKI CO., LTD. Business Promotion Dept Shinden Kita-machi, Daito-city, Osaka, Japan Tel: Fax: sales@showadenki.co.jp SHOWA DENKI (THAILAND) CO., LTD. No1/46 Soi2 Grande De Ville, Soi Supapong 1 (Soi Srinakarin 42), SriNakarin Road Nongbon, Pravet Bangkok, Thailand Tel: +66(2330)8798 Fax: +66(2330) wannapha@showadenki.co.jp (Japanese, Thailand, English) For environment protection, this catalog is printed on recycled paper using soybean oil ink. *The contents of this catalog are subject to change without prior written notice. Visit our Website to view the latest version of the catalog. *We are currently delivering CAD data through the Website.