VARUN RADIATORS PVT LTD A TUV Nord ISO/TS 16949:2009 Company

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Joella Strickland
5 years ago
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1 VARUN RADIATORS PVT LTD A TUV Nord ISO/TS 16949:2009 Company

2 Products and Brands Infrastructure Manufacturing Quality Design and Development Initiatives Value proposition Management and Key persons 2

3 Al Brazed Heat Exchangers Radiators Intercoolers Condensers Engine cooling module Cu-Br Radiators 3

4 Hexsol is a brand for providing heat exchange and engine cooling solution to the OEM s. It covers following industries: Automotives and farm tractors Industrial application Earth moving, Combustion & Hydrogen cell Generators Heat Ventilation and Air Conditioning 4

5 Strong National level after market brand COUGAR for automotive radiators, automotive condensers and intercoolers Distribution network of 90 distributors & 6,000 dealers across the country Few of our reputed Distributors are: George Oakes Ltd - Chennai (A TAFE Group Company), Jalandhur Motor Agency (Delhi) Ltd - Gurgaon, Topsel Kolkata 5

Mahindra range 20 Cu Brass radiators TATA, Ashok Leyland, Massey Ferguson and TAFE Rows -

6 70 Brazed Aluminium Radiators Passenger cars Maruti range HCV & LCV - TATA, Ashok Leyland and Eicher Range Tractors - Mahindra, Massey Ferguson, TAFE and Sonalika range SUV - TATA and Mahindra range 20 Cu Brass radiators TATA, Ashok Leyland, Massey Ferguson and TAFE Rows - Single, Two row and three row Tubes - 16 mm and 22 mm Size range - 325mm X 332mm to 785mm x 534 mm 6

7 Situated in Chhatral (35 km from Ahmedabad, Gujarat) Connected with a four lane highway Facility Land (Sq. Ft.) Construction (Sq. Ft.) Production Installed Capacity (units p.a.) V1 15,855 8,934 Cu-Br Radiators Production 1,00,000 V2 21,839 14,100 Al Heat Exchangers Production and Design & Development P1 9,000 3,150 Press tools and Special Purpose Machine construction 5,00, M1 10,050 9,000 Mould making and processing 24 7

8 Total Land Area: 15,855 Sq. ft. Total Construction Area: 8,934 Sq. ft. Installed capacity of 1 lakh units per annum Machineries Installed: Tinning Machine, Tube Mill, Fin Machine, Core Builder, Baking Furnace, Clinching Machine, Wet Leak Test 8

9 Total Land Area : 21,839 Sq. ft. Total Construction Area: 14,100 Sq. ft. Installed capacity of 5 lakh units per annum Machineries Installed: CAAB Furnace, Clinching Machine, Air Leak Testing Machine, Core Builder, Fin Machine, Tube Cutting Machine, Wet Leak Test, Hydraulic Press 9

10 Total Land Area: 9,000 Sq. ft. Total Construction Area: 3,150 Sq. ft. Installed capacity of 125 tools per annum Machineries Installed: HAAS VMC Machine, Wire Cut Machine, Grinding Machine, Shaping Machine, Lathe Machine 10

11 Total Land Area : 10,050 Sq. ft. Total Construction Area : 9,000 Sq. ft. Mould making facility : 24 per annum Tanks processing capacity : 12 lakh per annum Machineries Installed: Injection Molding Machine, VMC Machine 11

12 Latest Nocolok brazing technology in use Furnace powered fully by natural gas reducing the power cost 12

13 Brazing Furnace VMC Machine Air Leak Testing Machine Global collaboration to access world class manufacturing technologies 13

14 Tubes, MPE Tubes MPE Tubes, Manifolds Fin Stock, Al Sheet Fin Stock, Al Sheet Using best in class raw materials to ensure defect free product 14

15 Best in class raw material in use Rigorous end to end quality and performance checks Routine Pressure test, Leakage test for filler neck Visual examination Dimensions Design and development level Vibration test, Pressure Impulse test, Heat Dissipation performance test Quarterly internal audits to continuously validate processes 15

16 Qualified R&D professionals to design high performance and reliable products Proprietary heat transfer software to do design iteration, simulation and validation Separate prototype unit to produce samples for trials in very short time Most modern tool rooms in the industry with top of the line wire cut, vertical milling, and surface grinder 16

17 Initiated development of PF condensers for HVAC players in India Hitachi LG Godrej Videocon Blue star Onida Prototype development for European radiator manufacturer 17

18 First to launch Cu-Brass Core Plastic Tank Radiators 60 Cu-Brass radiators 70 Brazed Aluminium radiators 100 top bottom plastic Tanks 100 Moulds 30 Header plates tools 50 Core Support tools 18

19 Designing Stage High performance & cost effective designs Production Stage Low Cost Deliver even small volumes with short lead time Post - Production Continuous Value Engineering Flexibility to adapt same design on wider platform Customer Satisfaction is our top most priority 19

20 Quick Response Wide Range Assured Quality Competitive pricing Customer Satisfaction is our top most priority 20

21 Manish Patel, Managing Director Merit certificate holder from The Institute of Cost & Works Accountants. Possesses 20 years of experience in engine cooling products and markets. Nilesh Patel, Executive Director A commerce graduate with 16 years of experience in managing Manufacturing, Supply Chain and Finance for the company. K. Sharat Chandra, Head Designing A IIT-Mumbai, IIM-Ahmedabad alumnus with 7 years of experience in design and development of Heat Exchangers 21

22 Joy Tuscano, Chief Operating Officer An engineer with a Post-graduation in Management from IIM Ahmedabad M Sc. in International Management from Università commerciale Luigi Bocconi Ahmed Saifee, Head Business Development Post-graduation in Management from IIM Ahmedabad. Possesses 2 years of experience in product and process designing. Young team of committed professionals Most are Engineer - MBAs Work culture is friendly & decision making fast Attrition is negligible 22

23 Suppliers with good track record Latest technology VRPL The Ideal Choice Quick Prototype development Significant Cost benefits Small Batch sizes possible 23

24 VARUN RADIATORS PVT LTD Registered Office and Works. 1507/1515,G.I.D.C Chhatral, Phase - II, Chhatral ,Ta-Kalol, Dist- Gandhinagar INDIA PHONE FAX info@varunradiators.com 24

25 Thank You 25

History. Copper Radiator manufacturing plant. Aluminium Radiator manufacturing plant

History. Copper Radiator manufacturing plant. Aluminium Radiator manufacturing plant History Copper Radiator manufacturing plant SABAH RADIATOR INDUSTRIES the first Complete Radiator manufacturing unit in the Middle East was established in the year 1996 with its modern factory located