CATALOGUE MODULAR SERIES THE STRENGH OF EXPERIENCE

Transcription

1 CATALOGUE MODULAR SERIES THE STRENGH OF EXPERIENCE

2 ESD safe All JBC products comply with EC regulations, and the ESD recommendations. 2

3 More than 80 years of specialized experience have placed JBC at the technological forefront of manufacturing,rework of soldering equipment and tools in the electronics Innovation, efficiency and reliability are the key features of its wide range of products that have been designed to satisfy the most demanding professional needs. High technology, superior quality. The continuing product improvement and development programme is one of JBC s identity sign. The Research and Development Department has created the most innovative soldering technologies introduced in this catalogue. All JBC products comply with EC regulations, and the ESD recommendations. JBC a worldwide organization at your service. With our own subsidiaries and a distributor network in five continents, JBC has a solid commercial organisation that guarantees a quick and efficient service. 3

4 The key to succesful handsoldering in the LEAD FREE era As soldering has gotten more complicated due to the use of leadfree alloys and the increased complexity and thermal characteristics of PCBA s, the need for better tools has become evident. The exclusive and new JBC microprocessor driven heating system ensures such a fast thermal recovery that it enables working at lower temperatures than before while improving a station efficiency by 80% and safe solder joints. JBC has revolutionized the hand soldering process by providing controlled power and clean solder joints. JBC tools can efficiently solder at 350º C, competitors tools can t. We invite you to discover the outstanding JBC performance for yourself. We have demo stations at your disposal. Ask for it! 4

5 By controlling the heat, we improve quality. The JBC technology gives an 80% improvement over the performance of the best soldering stations available in the market. In the following graphs, based on practical tests, we show this superiority. A/ Time to reach 350º C B/ Process for 3 solder joints 350º C 350º C JBC Dif.30º C JBC Others 320º C º C Other brands Dif.70º C sec sec. A conventional station takes between 10 to 90 seconds to reach 350º C. Any JBC station with a T210 hand piece reaches this temperature in only two seconds. This gives an idea of the response capability of the JBC system. This graph shows the same tools, performing a series of 3 solder joints. Because of the lacking thermal response of the competing tool (grey), the temperature drops 70 C compared to 30 C for the JBC tool. This difference gets bigger as the soldering application gets more demanding. 5

6 A new and revolutionary technology The exclusive JBC heating system achieves a high heating power in a very small size cartridge. The sensor-resistance set is shielded to make it resistant and almost indestructible. This means that the mass to be heated is minimal and therefore the thermal inertia is also minimal. In addition, the system has a high sensitivity temperature sensor element integrated deep within the resistance for optimum performance, instant thermal recovery, maximum power, and minimum temperature fluctuations. Ergonomics and usability: The JBC soldering irons are currently the lightest, smallest and most ergonomic handpieces available,. The shortest tipto-handle distance benefit to a higher working performance. Outstanding tip-life: Lasts up to five times longer Assoonas the soldering ironis leftonthestand, the tip temperature automatically drops to 220º C, when the soldering iron is taken out of the stand again, the tip temperature instantaneously recovers. It decreases oxidation and wear, resulting in a working life three to five times longer than that of a conventional tip. All cartridges are manufactured following a JBC exclusive process that allow the heating element within them to last twice as much as other brands of cartridges. Low-temperature soldering for lead-free soldering JBC system allows soldering at 350º C instead of 450º C thanks to its fast temperature recovery system. It eliminates the risk of damaging the components by applying excessive heat and therefore optimizing the quality of your process. 6

7 Two soldering irons in one: adaptability to different types of jobs The cartridge extractor system in the stand and the instant thermal response enable switching cartridge models without interrupting work, resulting in multiple soldering irons in one. Pull slightly to remove the cartridge. Push gently and place a new one. Easy calibration Since the JBC technology is microprocessor driven, it is not necessary to recalibrate any of the JBC stations but, if required, the calibration of the soldering tips can easily be done by using the TI-A Thermometer and the temperature adjustment feature in the station s menu. 7

8 DS-A Micro desoldering iron AP-A Solder feed iron T210-A Handpiece T245-A Handpiece PA-A Micro hot tweezers 8

9 ENTRY & SINGLE LINE Concentrated rework power Two families of soldering stations, created to work, each one with a dedicated tool and with the advantage that the corresponding stand is already incorporated in the control unit. The intelligent sleep and hibernation functions are integrated and are combined with the fastest temperature recovery you can find in the market. Each model of stations has been designend for a specific tool. Process control Fix temperature limits, read the usage counters, block the keypad with a PIN or program sleep or hibernation mode. You can establish up to 5 temperature settings depending on your needs, each level has a higher fix temperature than the previous, higher temperature as you increase the level. It can be used with or without the activated settings. Intelligent heat management The only time a soldering iron must be at the desired temperature it is when working. JBC stations detect how tools are being used and the integrated support activates the sleep or hibernation features. Extend tip life by reducing temperature and reduce energy usage to 10 W during sleep and 4 W when hibernating. Help preserve the environment while saving! Quick Tip changer No tools or pads are needed to change a cartridge. Just place it in the tip extractor, pull and insert the other cartridge. Reduce your idle time while increasing operator safety. 9

10 JBC Stations ENTRY LINE BT Soldering Pag.11 BD Soldering Pag.11 SINGLE LINE AP Solder feed Pag.12 PA Micro tweezers Pag.12 DS/DV Desoldering Pag.13 10

11 ENTRY LINE BT Soldering Analogue stations with dial for temperature selection. Basic specifications Nominal power: 75W Peak power: 140W Temperature selection between: º C BT-2BA Soldering station 230V General electronics jobs. Includes Control unit BT Handpiece T245-A Cartridges C & C BT-2SA Soldering station 230V For high precision solder joints. Includes Control unit BT Handpiece T210-A Cartridges C & C BD Soldering Digital soldering stations with 2 lines display. Basic specifications Nominal power: 75W Peak power: 140W Temperature selection between: º C BD-2BA Soldering station 230V General electronics jobs. Includes Control unit BD Handpiece T245-A Cartridges C & C BD-2SA Soldering station 230V For high precision solder joints. Includes Control unit BD Handpiece T210-A Cartridges C & C See cartridges on page 47 and

12 SINGLE LINE AP-2A Solder feed Station 230V Designed for repetitive soldering or when you need a free hand. Equiped with solder feed iron of 1mm diameter. Basic specifications Nominal power: 75W Peak power: 140W Temperature selection between: º C Includes AP control unit AP-A Solder feed iron. C cartridge. See cartridges on page 52. PA-2a Micro tweezers Station 230V For soldering and desoldering SMD components with Micro-Tweezer. Basic specifications Nominal power: 2x 20W Peak power: 2 x 40W Temperature selection between: º C Includes Control unit PA PA-A micro hot tweezers 2 X C cartridge. See cartridges on page

13 DS and DV Desoldering stations 230V Desoldering station with pneumatic or electrical suction system. Basic specifications Nominal power: 20 W Peak power: 30 W Temperature range: º C DS-2A Electric system 230V Electrical suction system feeded by control unit MS-A. Includes Control unit DSV DS-A Micro desoldering iron with tip C MS-A Electric vacuum pump DV-2A Pneumatic system 230V With dial for temperature selection. Includes Pneumatic suction system feeded by compress air Max. 6 bar Control unit DSV DS-A Micro desoldering iron with tip C DS See cartridges on page 55 and

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15 MODULAR STATIONS Range of stations for industrial use and intensive jobs.easy to use and solid built. They are complete sets, ready for the function they have been created for. There are 6 different models, each of them created for specific soldering jobs. This range of station has been launched to cover the most demanding production needs and thermal requirements. All control units have a reading graphic display to personalise sleep, hibernation mode etc, with a protection PIN. They allow the connection of any JBC tools. These stations are stackable to optimise the use of benchspace. 15

16 STATIONS Modular Line DIT and DIR Soldering Pag.17 DIS Desoldering Pag.18 DIN Nitrogen Pag.19 DDST Soldering desoldering Pag.20 JT Hot air unit Pag.22 TE Precision Hot air Pag.24 HD Heavy duty Pag.25 AL Solder feed Pag.26 AM Rework Pag.28 NA Nano Pag.30 16

17 DIT and DIR Soldering stations DIT-2A Soldering station 230V For general electronic applications. Includes Control unit DI-2A Stand AD-SA Soldering iron T245-A Cartridge C Basic specifications Nominal power 75 W Total peak power 140 W Temperature selection: ºC Weight: 2 kg DIR-2A Soldering station 230 V For high precision solder-joints. Includes Control unit DI-2A Soldering iron T210-A Cartridge C Stand AD-SA See cartridges on page

18 DIS Desoldering Station DIS-2A Desoldering 230V For desoldering insertion components and clean circuits with SMD. Incluye Control unit DI-2A Desoldering iron with tip C Stand DR-SA MS-A Suction module electric system Accessories set DIS-2A Desoldering 230V For desoldering insertion components. Incluye Control unit DI-2A Desoldering iron with tip C Stand D<S-SA MS-A Suction module electric system Accessories set Basic specifications Nominal power 75 W Total peak power 140 W Temperature selection: ºC Weight: 2 kg See cartridges on page 55 and 56. DR-SA Stand DI-2A Control unit 1 tool MS-A electric suction module DR-A Desoldering iron DS-A Desoldering iron 18

19 DIN Nitrogen soldering Station DIN-2A Nitrogen soldering 230V The DIN-2A Nitrogen station. combines 2 ways of transferring heat: - Firstly by direct contact between the solder tip and the joint just like any soldering iron. - Secondly as the extra heat radiated from the tip, its residual heat is transferred to the gas, providing unparalleled thermal efficiency. Incluye DI-2A control unit Stand DN-SA Handpiece with C MN-A Nitrogen flow regulator N2 Flow regulation: 0,5-3,5 LPM at 5 Bar. Max. Pressure: 6 Bar. *An external nitrogen circuit is needed or the nitrogen generator from JBC GN-A Basic specifications Nominal power: 75 W Peak power: 140 W Temperature range: ºC Weight: 1,2 kg GN-A Nitrogen module generator Generator of nitrogen gas GN-A; Compressed air pressure: 4 to 6 Bar Gas N2 concentration: Up to 99,9 % Recommended N2 gas flow: 1 to 2 NL/min. Weight: 2 Kg. See cartridges on page 47. MN-A Nitrogen flow reglador DI-2A Control unit 1 tool DN-SA Stand T245-NA Nitrogen soldering iron 19

20 DDST Soldering & desoldering station The DDST-2A station offers the complete solution for the fast and safe circuit repair with insertion components by solder intake. It s also necessary for cleaning the pads in SMD circuits. Features all the benefits from the JBC technology, such as fast temperature recovery, the sleep mode, small footprint, lightweight tools and manageability of the soldering and desoldering irons. Apart from the standard configuration, solders and desolders, this station allows the connection of any JBC series tool in both outputs but only admits one desoldering iron. DDST-2A Soldering & desoldering station 230V Includes Control unit DD-2A Handpiece T245-A Cartridge C Desoldering DR-A Tip C Stand AD-SA Stand DR-SA Suction electrical system MS-A Set of tools and accessories Basic specifications Nominal power: 2 x 75 W Peak power: 2 x 140W Sleep mode power: 2 x 10W Hibernation mode power: 2 x 4W Temperature selection between: º C Weight: 4,5 kg See cartridges and tips on pages 47 and

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22 JT High power hot air station The JT-2A is a high power hot air station used for desoldering all types of SMDs. Its powerful heater enables quick and safe desoldering of even the biggest QFPs and PLCCs. In addition, it desolders small and medium sized BGA s in a very reduced time span. Digital read-out temperature allows more precision and tool control. The system, exclusive to JBC, uses extractors/protectors and hot air, to desolder in a quick, safe and clean way while protecting the surrounding components by concentrating the heat onto the IC. A medium-sized QFP, for example, can be desoldered in 20 seconds. JT-2A High power hot air station 230V Basic Specifications Air pump for hot-air with electronic control of temperature and air flow. Vacuum pump for holding ICs. Maximum Power: 1000 W. Temperature selection: ºC or ºF, Room C and cool Air flow regulation: 6-45 l/min. The system is protected against antistatic discharge. Weight of complete system: 8,7 kg. Includes Control unit JTE-2A 1000 W heater. Extractor stand with 5 extractors, 5 protectors and two tripods. Heater stand and set of accessories. See tips on pages 59 and

23 Process to desolder a qfp with a JT and TE stations The time needed to desolder a medium-sized IC is only 20 seconds. 1. Lock the extractor. 2. Hot-air melts the solder. 3. IC is removed automatically. Ref. Amm Bmm PROTECTORS A 1 Supplied with the station JT -2A 2 Supplied with the station TE-2A A and B are inner working areas. B P3353 4,3 3 P3786 5,2 5,2 P3352 5,2 7,5 P3355 5,2 9,5 P3356 6,2 4,2 P3785 7,2 7,2 P3784 8,2 8,2 P P4040 9,5 19 P4080 9,5 21 P P ,5 21 P P P P ,5 12,5 P ,5 P ,2 13,2 P ,5 21,5 P P P P ,5 18,5 P ,5 24 P ,5 28,5 P ,5 31,5 P P P ,5 14 EXTRACTORS Tripods Ref. Amm Bmm E E E E E ,5 28,5 B E ,5 31, E øc A 100 E E Ref. øcmm T E2190 Manual extractor 1-2 T

24 TE Precision hot air station The TE-2A is a precision hot air station ideal, for desoldering and soldering small and medium sized SMD s by hot-air. It takes about 30 seconds to desolder a medium sized component, quick enough to prevent the substrate and component from heating up to a dangerous temperature. In combination with the unique system of extractors, which process is explained on page 23 of this catalogue, it provides the safest hot air desoldering system in the market. The station has a digital temperature control feature as well as a regulated and accurate air flow, allowing desoldering safely, even on a heavily populated PCB s. TE-2a Precision hot air station presicion 230V Basic specifications Autonomous hot air station, digital, thermo regulated with air flow control. Power maximum out: 300 W. Temperature selection: ºC or ºF, Room C and cool Variable air flow settings between 4 and 11 l/min. Weight of complete system 6,7 Kg. Includes Control unit JTE-2A Heater 300 W. Heater stand JT-SA Accessories. Extractor stand with 2 tripods, 3 extractors and 5 protectors. See range of extractors and protectors on page

25 HD Heavy duty station The HD-2A is the best solution for prolonged heavy duty soldering. It is specially designed to solder intensively on multi-layer boards and on parts requiring high amount of heat. The temperature on the tip is strictly controlled by a micro processor through the sensor-heating element integrated to the tip itself. The HD also offers high reliability especially in intensive applications like for example in solar panels. It includes a sleep system, the hibernation mode and all other basic advantages featured in the rest of our JBC stations. The T245-A handpiece can be connected to the station using the C470 cartridge range. HD-2A Heavy duty 230V Basic specifications Nominal Power 145 W. Total peak power 270 W. Sleep mode 20 W Hibernation mode 9 W Temperature Range: º C. Weight: 4,5Kg. Includes Control unit HD-2A Stand HD-SA Handpiece T245-A See cartridges on page

26 AL Automatic Solder feed station This is the perfect solution for intensive soldering processes where one or two hands free are needed. It automates the soldering by solder feed system using the advantages of the JBC soldering station. The system is supplied containing the control unit AL-2A that incorporates the electronic control, the motorized solder wire feed, the conduction tube and the solder feed handle. With the AL-2A is possible: - Length selection and thread speed advance. - Working cycle selection: continous and step by step. - Statistic working hours control and soldering cycles. See cartridges on page

27 AL-2A Solder feed station 230V Basic specifications Nominal power 75 W. Total peak power 140 W Sleep mode 10 W Hibernation mode 4 W Temperature regulation: ºC. It allows diameters of solder thread of 0,5 to 1,5mm, by using the appropiate thread guide accessories. Capacity of solder reels up to 2 Kg. Weight: 3,2 kg. Includes Control unit AL-2A Complete handle P/N AL-A Cartridge C Stand AL-SA Tubes set and guides, for: wires ø 0,9-1 mm P/N.: AL 2500 accessories station Tubes set and guides for: wires ø 0,4-0,5 mm P/N.: wires ø 0,6-0,8 mm P/N.: wires ø 0,9-1,0 mm P/N.: wires ø 1,0-1,5 mm P/N.: Pedal set with cable and connector Ref.: Fume extractor accessory AL-A Ref.: Hands free soldering stand AL-IA 27

28 AM Rework station Station for rework and repair of through-hole and SMT boards. It contains four modules that cover the main rework tasks: Hot air to desolder any size of SMd component. The station uses the exclusive JBC system, based on protectors-extractors and hot-air flow (page 23), which makes desoldering safe, clean and quick, concentrating the heat on the IC, and protecting the rest of the circuit at the same time. desoldering SMTs and cleaning through-hole components, and pads by using the desoldering iron DR-A. The unit features a self-contained vacuum pump. Pick & Place pencil by suction to aid components positioning. Soldering and desoldering of all types of components, with the quick response, high power and superb temperature recovery of the JBC Series. AM-2A REWORK STATION 230V Basic Specifications Nominal power: 2 X 75W Total peak power 2 X 140 W Power hot air unit: 900 W. Temperature selection soldering iron: ºC. Temperature selection desoldering iron ºC. Temperature selection hot air: ºC. Air flow regulation: 6-45 l/min. Vacuum pump for holding ICs Weight: 8,1Kg. Sleep mode 2 X 10 W Hibernation mode 2 X 6 W See cartridges on page 47, 48 and 49. See tips on page 55 and 56. See extractors and protectors on page 23. REPAIR PROCESS OF A CIRCUIT WITH SMD COMPONENT Includes Control unit AM-2A with air heater 1000W. T245 Handpiece with cartridge C DR-A Desoldering iron with the C tip MP 2260 Pick & Place Ref T260-A Extractor stand with: 5 extractors, 5 protectors and 2 tripods. Stands for soldering iron, desoldering iron and heater. Set of accessories. Desoldering the IC component with hot air. Cleaning the pads with desoldering iron. Positioning the component. Soldering two opposite angles of the component with the soldering iron. Fluxing the IC pads and leads with flux. Soldering the leads with the special JBC series tips for soldering SMDs. 28

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30 NA / Nano station NA-2A is a complete station, for micro rework designed for soldering the tiniest components, like chips or Tools for this station; Nano soldering iron NT205-A and nano tweezer NP105-A are the lightest, tiniest and ergonomic of the market. The short distance between tip and holder, 20mm, provides a maximum control over the repair microscope applications. NA-2A Nano 230V Basic specifications Nominal Power 15W Peak power 30W Temperature regulation: º C Weight: 2,6 kg Includes Control unit NA-2A Nano soldering iron NT205-A Nano tweezers NP105-A Cartridge set (10 pcs) C105 NANO CARTRIDGES FOR IRON NT205-A ø 0,1 ø 0,3 ø 0,3-40º ø 0,5 E 1:1 C C C C ø 0,5 ø 0,8 ø 0,6 x 0,3 ø 0,6 x 45º C C C C

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32 MS or MV Electric desoldering pump DM 4 tools control unit JT or TE High power hot air station PA 32

33 MODULAR LINE There are 4 different modules, which are stackable to optimize the use of bench-space. A station can be set up with different combinations, the combination can be adjusted with modules and tools depending on the application s needs. For example the 4 tools DM station allows you to connect two soldering irons, one tweezers and one desoldering iron, combining it with a JT hot air station you will have a complete set of tools that covers most of the electronic repairs. Following the above example, a modular composition with our 2 Tools DD station can be set up with any other model. DI, DD and DM stations allow the connection of any tool like: soldering iron, tweezers and desoldering iron. For a complete soldering equipment the following is needed ; control unit, stand, tool and cartridge. Stands DR T245 T

34 MODULAR LINE CONTROL UNITS DI For 1 Tool Pag.34 DD For 2 tools Pag.35 DM For 4 tools Pag.35 MS Electric desoldering pump MV Pneumatic suction system Pag.38 STANDS AD Pag.39 AP Pag.39 PA Pag.39 HT Pag.39 DS Pag.40 DR Pag.40 TOOLS T210 Micro Soldering iron Pag.41 T245-C Comfort soldering iron Pag.42 T245 Soldering iron Pag.42 AP Solder feed iron Pag.43 PA Microtweezers Pag.43 HT Microtweezers Pag.43 DS Microdesoldering iron Pag.44 DR Desoldering iron Pag.45 CARTRIDGES RANGE Pag

35 DI-2A 1 Tool digital control unit Control units featuring digital read-out, for precise temperature and tool control. Control unit is designed for production and rework applications in electronics. The stations are provided with extra built-in features to personalize hibernation, sleep settings and temperature limits. All parameters can be blocked with a PIN. All JBC soldering hand pieces and hot tweezers can be used, always using the corresponding stand, also the DR-A desoldering iron can be connected by adding the electric suction system MS-A or pneumatic system MV-A. DI-2A 1 tool control unit 230V Basic specifications Nominal power 75 W Total peak power 140 W Sleep power: 10W Hibernation power: 4W Temperature selection: ºC Weight: 2 kg For a complete soldering station the following is needed; Control unit One tool with its corresponding stand & cartridge. 35

36 DD and DM Digital control units 2 & 4 tools Control units featuring digital read-out that allow precise temperature and tool control. -_The single dual unit DD-2A allows you to connect and work with 2 tools simultaneously. -_The control unit DM-2A allows you to connect and work with 4 tools simultaneously. These control units are designed for production and rework applications in electronics with a hight thermal requirement. The stations are provided with extra-built features to personalize hibernation, sleep seeting and temperature limits. All parameters can be blocked with a PIN. You can connect to the units DD and DM to all the tools of our JBC range, always using their corresponding stand, including the desoldering iron DR-A by adding the desoldering pump (MS-A or MV-A). DD-2A 2 tools control unit 230V Basic specifications Nominal power 2 X 75 W Total peak power 2 X 140 W Temperature selection: º C Sleep power: 2 X 10W Hibernation power: 2 X 4W Weight: 3,5 kg For a complete soldering station the following is needed; Control unit From 1 to 4 tools with its corresponding stand & cartridge DM-2A 4 tools control unit 230V Basic specifications Nominal power 4 X 75 W Total peak power 4 X 140 W Temperature selection: º C Sleep power: 4 X 10W Hibernation power: 4 X 4W Weight: 4,5 kg 36

37 MS-A and MV-A Desoldering suction modules They are essential to complete the desoldering function. Control unit regulates the temperature and the vacuum module suctions the solder. There are 2 models, one by electric mechanism through control unit and the pneumatic one that should be feeded by compressed air. MS-A Electric desoldering pump Electrically driven vacuum pump. Features an overdrive at startup. This will make the vacuum ramp up quickly so the solder is being removed before the solder joint cools down. This suction system is feeded by the control unit. Basic specifications Power: 12 W Supply: 24 V Typical surface resistance: Ω/ Weight: 1,7 Kg MV-A Pneumatic suction system Uses compressed air and a Venturi valve. This system offers the best result because the vacuum ramps up instantly. Compressed air needs to be available at the operator s bench. Basic specifications Power: 3 W Supply: 24 V Recommended air pressure: 5 Bar (max. 6) Typical surface resistance: Ω/ Weight: 1,4 Kg 37