U LT R A C L E A N T E C H N O L O G I E S UC-EL1.25 1¼ & Kits
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- Albert Newman
- 5 years ago
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1 UC-EL1.25 1¼ & Kits Capable of cleaning 1/8" through 1-1/4" hose, tube or pipe. Has a quarter turn locking ring for easy nozzle change and projectile loading. The UC-EL1.25 is constructed of durable brass and aluminum internal parts, strong plastic handle and anodized aluminum firing head and locking ring. Ideal for mobile and job site applications because of its size and portability. Air Requirements 80 PSI (5.5 Bar) minimum to 110 PSI (7.5 Bar) maximum. 1/2" ID air hose to ensure 55 SCFM (1.6 m 3 /min) air flow. 5 micron filter and regulator with gauge are strongly suggested! Available Kits (3) Kits are customizable based on customer requirements. Call us to discuss your specific needs. Information on kit items can be found throughout the Clean Easy section of this catalog. UC-EL8 Kit UC-EL8-DP Kit UC-EL13-MT Kit UC-EL1.25 Launcher 8 Hose Nozzles Case Free Launcher Stand! Additional nozzles for JIC and tube applications are also available if required. UC-EL1.25 Launcher 8 Hose Nozzles Case Catcher Bucket Projectiles: 7mm through 40mm Free Launcher Stand! Great starter kit for applications up to 1-1/4 ID! 8 UC-EL1.25 Launcher 13 Metric Tube Nozzles Case Free Launcher Stand!
2 UC-HL 2 Capable of cleaning 1/8 through 2 hose, tube or pipe. UC-HL2 Launcher is supplied with a Full Flow Quick Release Coupling and 360 degree Rotary Plug for proper air flow and non-fatigue operator use. Safety Release Bar that locks the faceplate into a closed position for firing Ultra Clean Projectiles. Manufactured from precision machined aluminum, and fully anodized for harsh environments and heavy use. Ideal for production hose and tube shops, mobile hose fabricators and job site applications due to its simplistic design, size and portability. Air Requirements 80 PSI (5.5 Bar) minimum to 110 PSI (7.5 Bar) maximum. 1/2" ID air hose to ensure 55 SCFM (1.6 m 3 /min) air flow. 5 micron filter and regulator with gauge are strongly suggested! Available Kits (4) Kits are customizable based on customer requirements. Call us to discuss your specific needs. Information on kit items can be found throughout the Clean Easy section of this catalog. UC-HL-10-2 Kit UC-HL Kit UC-CAP Kit UC-HL2 Launcher Adapter Ring Case 10 Hose Nozzles, 1/4 through 2 Free Launcher Stand! UC-HL2 Launcher Adapter Ring Case 25 Hose, Tube, JIC, FFORX Nozzles 1/4 through 2 UC-HL2 Launcher Adapter Ring 20 Nozzles Case Projectiles: 7mm through 60mm Catcher Bucket Free Launcher Stand! Optional: A UC-NH25 Nozzle Holder can be substituted for the Carrying Case for an additional charge. Go to page 25 for details on the Nozzle Holder. Great starter kit for applications up to 2 ID! UC-HL-17-2MT Kit UC-HL2 Launcher Adapter Ring Case 17 Metric Tube Nozzles, 6mm through 50mm Free Launcher Stand! 9
3 UC-HL3.5 3½ & Kits Capable of cleaning 1/8 through 3-1/2 hose, tube or pipe. UC-HL3.5 Launcher is supplied with a Full Flow Quick Release Coupling and unique 360 degree Rotary Plug for proper air flow and non-fatigue operator use. UC-HL3.5 Launcher requires a UC-AR2 adapter ring for nozzles 1/8" through 1-1/4" and a UC-AR3 for nozzles 1-1/2" and 2". The unique UC-U55/90 Universal Nozzle (2-1/8" through 3-1/2") does not require an adapter ring. Manufactured from precision machined aluminum and fully anodized for harsh environments and heavy use. Ideal for production hose and tube shops, mobile hose fabricators and job site applications because of its simplistic design, size and portability. Air Requirements 80 PSI (5.5 Bar) minimum to 110 PSI (7.5 Bar) maximum. 1/2" ID air hose to ensure 55 SCFM (1.6 m 3 /min)air flow. 5 micron filter and regulator with gauge are strongly suggested! Available Kit (1) Kits are customizable based on customer requirements. Call us to discuss your specific needs. Information on kit items can be found throughout the Clean Easy section of this catalog. UC-HL Kit UC-HL3.5 Launcher UC-AR2 & UC-AR3 Adapter Ring UC-U55/90 Nozzle Case Free Launcher Stand! 10
4 UC-HL4.5 4½ & Kits Capable of cleaning 1/8 through 4-1/2 hose, tube or pipe. UC-HL4.5 Launcher comes complete with the UC-4.5LN aluminum locking nozzle. UC-HL4.5 Launcher is supplied with a -8 SAE male flare and female swivel with 1/2" hose barb for correct SCFM air flow requirements. Capable of passing 50% more SCFM than our other launchers. This is extremely important when doing applications above 3-1/2 and long lengths of hose, tube or pipe. Manufactured from precision machined aluminum and fully anodized for harsh environments and heavy use. Ideal for job site applications because of its simplistic design, size and portability. The UC-HL4.5 is capable of cleaning 1/8" through 3-1/2" when combined with our adapter rings and nozzles using the UC-LR locking ring in place of the UC-4.5LN locking nozzle. Air Requirements 80 PSI (5.5 Bar) minimum to 110 PSI (7.5 Bar) maximum. 1/2" ID air hose to ensure 110 SCFM (3.1 m 3 /min) air flow. 5 micron filter and regulator with gauge are strongly suggested! Available Kit (1) Kits are customizable based on customer requirements. Call us to discuss your specific needs. Information on kit items can be found throughout the Clean Easy section of this catalog. UC-HL Kit UC-HL4.5 Launcher UC-AR2 Adapter Ring UC-AR3 Adapter Ring UC-LR Aluminum Locking Ring UC-4.5LN Aluminum Locking Nozzle Free Launcher Stand! 11
5 11 bags of Ultra Clean Projectiles for cleaning out hose, tube and pipe applications up to 1/4 to 1-1/4 ID. These projectiles also form a sub-kit that is included in the UC-EL8-DP Economy Launcher Kit. 13 bags of Ultra Clean Projectiles for cleaning out hose, tube and pipe applications up to 1/4 to 2 ID. These projectiles also form a sub-kit that is included in the UC-CAP 2 Starter Kit. Note: All projectile sizes are also available in bulk quantities. Ask your sales rep or call for details. Projectiles Model UC02 2mm 100 UC03 3mm 100 UC04 4mm 100 UC05 5mm 100 UC06 6mm 100 UC07 7mm 100 UC08 8mm 100 UC10 10mm 100 UC12 12mm 100 UC14 14mm 100 UC16 16mm 100 UC18 18mm 100 UC20 20mm 50 UC22 22mm 50 UC24 24mm 50 UC26 26mm 50 UC28 28mm 40 UC30 30mm 40 UC33 33mm 40 UC36 36mm 30 UC40 40mm 30 UC45 45mm 20 UC50 50mm 20 UC55 55mm 15 UC60 60mm 15 UC65 65mm 10 UC70 70mm 10 UC75 75mm 10 UC80 80mm 10 UC85 85mm 10 UC90 90mm 10 UC95 95mm 10 UC mm 10 UC mm 10 UC mm 10 UC mm 10 UC mm 10 UC mm 10 Bag Qty 12
6 UC-BM1.25 1¼ Capable of cleaning 1/8 through 1-1/4 hose, tube or pipe. The Bench Mount Launcher is supplied with a 5 micron air filter, pneumatic foot switch and twin line air hose and your choice of 8 nozzles 1/4" through 1-1/4". Ideal for production type environments because of its speed and simplicity. Stainless steel housing with anodized aluminum internal components. Air Requirements 80 PSI (5.5 Bar) minimum to 110 PSI (7.5 Bar) maximum. 1/2" ID air hose to ensure 38 SCFM (1.1 m 3 /min) at 80 PSI (5.5 Bar) air flow. Large industrial compressor strongly recommended. UC-D1 Super-Dry Compressed Air Dryer strongly recommended. Accessory UC-BM-HH Lends flexibility to the Bench Mount Launcher by allowing the user to easily take a Hand Held Launcher Accessory directly to a hose or tube. Standard 6 extension hose/cable easily attaches to the Bench Mount, no tools required. UC-BM-HH Launcher is specially designed for attachment and use with the UC-BM1.25 only. Pneumatic trigger in the UC-BM-HH Launcher activates the firing cycle in the UC-BM1.25. Air requirements are the same as for the Bench Mount unit. Hand-held launcher extension quickly and easily attaches to the Bench Mount unit. 13
7 UC-PVS-III Containment Barrel Control Station Intuitive touchscreen allows for easy navigation and set-up in multiple languages. (3) Three Cleaning Modes with time-adjustable air blow. Capable of logging data such as projectile counts and faults to monitor that none are left inside a hose or tube that has been cleaned. Green light on Containment Barrel goes on and air blow automatically stops when cleaning process is complete and projectile is verified. Employs an electronic foot switch to activate the firing sequence of the UC-BM1.25 (1/8 through 1-¼ ) Bench Mount Launcher. The UC-HL-PVS (1/8 2 ) Electronic Hand Held Launcher can be fired by either the electronic foot switch or built-in electronic trigger. Optional remote monitoring (ethernet-based) Air Requirements 80 PSI (5.5 Bar) minimum to 110 PSI (7.5 Bar)maximum. UC-D1 Super-Dry Compressed Air Dryer strongly recommended. Detailed features on page
8 Containment Barrel Catches and verifies that the projectile and contamination have been expelled. Includes a wheeled dolly for ease of use. Large filter allows compressed air to escape while retaining contamination residue. Built-in sight gauge indicates when system needs emptying. Indicator lights signify at which stage system is operating. Green = ready to launch a projectile and/or has successfully verified a caught projectile. Yellow blinking = projectile has been fired and is on its way through a hose or tube. Red = projectile was not verified and may still be in the hose or launcher. Touchscreen display allows user to navigate quickly and easily through the set-up process, prompting user to select: Language Operator I.D. Projectile size to be counted and verified Cleaning Mode Optional Ethernet-based technology allows the system to be integrated into a network, enabling the process to be monitored from a remote computer. Cleaning Mode Selection A Cleaning Mode must be selected on the touchscreen at the start of each use. This allows the user to select the proper mode based on the assembly processing and contamination level of the hose or tube production. Normal Clean: One projectile is propelled from each side of the hose assembly. Recommended for hoses that have undergone the cutting process and no skiving. Air Purge +1 Projectile: Based on length of hose and contamination and particle levels, a timer is set to determine duration of air blow. Timer is factory set to 3-seconds. Air blow is adjustable starting at 1-second. After air blow stops, a projectile must then be loaded and fired. Recommended for hoses with low-tomedium contamination and particle levels, particularly from skiving. Air Purge +2 Projectiles: Same as Air Purge +1 Projectile, but recommended for hoses with high contamination and particle levels, particularly from skiving. 5 Micron Filter, Regulator, Gauge Requires the Ultra Clean UC-QRC-C quick disconnect coupling and a ½ I.D. (13mm) air hose to ensure correct SCFM air requirements for the Control Station. Incoming air is filtered to 5 micron. Regulator and gauge adjustment helps ensure proper operating pressure of 80 to 110 PSI maximum (5-1/2 to 7-1/2 Bar). Containment Barrel Connector & Foot Switch 8-pin military-style plug secures the Containment Barrel cord to the Control Station. Electric Foot Switch provides hands-free operation to trigger the firing process. Air supply for the Bench Mount is located on the left side of the Control Station. UC-D1 Super-Dry Compressed Air Dryer strongly recommended. Air supply for the Hand Held Launcher is located on the right side of the Control Station. UC-D1 Super-Dry Compressed Air Dryer strongly recommended. Foot Switch Barrel Connector 5 Micron Filter Regulator Gauge Power Supply converts 240V AC (Europe) or 110V AC to 24V DC. 15
9 UC-AL AutoLoader System Made to Order Semi-automatic Projectile Launcher and Projectile Verification System. Removes internal contamination from hoses, tubes or pipes Ideal for high volume production cells making hose or tube assemblies. Fully integratable in automated tube manufacturing processes. Can be programmed to alternate between wet and dry cleaning using the optional solvent tank. Verifies projectile has exited hose, tube or pipe and entered the Containment Barrel along with expelled contamination. Cleans hoses, tubes and pipes with an internal diameter of 3/16 inch (5mm) through 1-1/8 inch (29mm). Handles up to 8 Cores and 5 Funnels for orientation and loading projectiles from 6mm through 36mm in diameter. Remote mounted firing device and/or hand held firing device options. Includes connector hose and fittings. Converts incoming electric from 110V AC-60Hz or 240V AC- 50Hz to 24V DC and comes with appropriate electrical cord for easy installation. Built in pre-programmed PLC, (Programmable Logic Controller) guides set-up of Cores, Funnels and correct Ultra Clean Projectile selection. Built-in Projectile Counter for counting fired and verified projectiles. Firing Station Cabinet made from stainless steel. Built-in Air Ionizer for removing static electricity from the Projectiles and Funnel for better loading, orientation and firing. Containment Barrel made of plastic and has a stainless steel chute assembly with green, yellow and red lights to indicate system and projectile mode (ready, firing, verified). Pressure regulator and gauge to adjust operating pressure between 80 PSI (5.5) to 110 PSI (7.5 Bar). Containment Barrel Easy Installation The Ultra Clean AutoLoader can be installed in any production environment. The wheels make the unit mobile throughout the workshop. The AutoLoader requires compressed air, for which the UC-D1 Super-Dry Compressed Air Dryer is strongly recommended. Electrical requirement is 110V AC 60Hz or 240V AC 50Hz electrical power. The AutoLoader has a regular prong to fit outlets around the world. Detailed features on page
10 Operating Panel with PLC Touchscreen, Pressure Regulator & Gauge Easy-to-operate dashboard to auto-select proper core and funnel size based on user input of projectile size for a hassle-free firing process. The Pressure Regulator sets operating pressure at between 80 PSI (5.5 bar) and 110 PSI (7.5 bar). Optional Solvent Injection System allows AutoLoader to clean tube assemblies with a special fluid to attack grease and other contaminates that require wet cleaning. The PLC touch screen can be programmed to systematically inject the solvent, then launch a set number of projectiles to further clean and dry the assembly. An ideal system for tube manufacturers. Containment Barrel Catches and verifies that the projectile and contamination have been expelled. Indicator lights signify at which stage system is operating. Includes a wheeled dolly for ease of use. Large filter allows compressed air to escape while retaining contamination residue. Built-in sight gauge indicates when system needs emptying. 8 core and 5 funnel sizes available. Core and funnel sizes determined based on projectile size needs. Core stores projectiles, with system shooting one projectile every 2 seconds. Core s High/Low Sensor signals the funnel to send more projectiles when volume is low. Funnel uses compressed air only when necessary, saving energy and wear and tear on projectiles. Handheld Launcher Included Handheld Launcher for quickly launching projectiles into the hose or tube assembly. Handheld Launcher holds the proper size nozzle that matches the hose or tube assembly, ensuring an airtight seal between the launcher and the assembly. Handheld Launcher is portable, enabling cleaning of assemblies anywhere, rather than transporting to one location to be cleaned. Firing process is activated by an electronic trigger or optional foot switch. Core & Funnel Combinations Ultra Clean Core Number Funnel Number UC06 or UC07 1 A UC08 or UC10 2 A UC12 or UC14 3 A UC16 or UC18 4 A UC20 or UC22 5 B UC24 or UC26 6 C UC28 or UC30 7 D UC33 or UC36 8 E 17
11 UC-D1 Super-Dry Compressed Air Dryer inlet and outlet ports to absorb oil and all solid air particles. Also included, one desiccant bag specifically designed to absorb water vapors and humidity from your compressed air system. The clean, dry air provided by the Super- Dry Compressed Air Dryer is highly recommended for use with the Ultra Clean Bench Mount Launcher, Projectile Verification System and AutoLoader System. Heavy duty aluminum casting for high durability and corrosion resistance Powder coated exterior for added durability V-band stainless steel clamps for easy removal of cartridge replacement covers Optimized air flow through housing minimizes pressure drop Wall mounting brackets included 3 stages in one unit; separation, filtration and drying Easy replaceable self-contained desiccant cartridges 10-year manufacturer s warranty Life expectancy: 25 years Pressure dew point: -40 F Maximum working pressure: 150 PSIG Air 100 PSID: 70 scfm Inlet/Outlet NPT: 1 Dimensions: 6 w, 19 h Weight: 20 lbs. Replacement Kit: UC-ED1 Maximum inlet temp: 100 F (38 C) Maximum inlet pressure: 150 PSIG Premium Options UC-HGT Indicates optimum cartridge replacement based on % relative humidity Relative Humidity % Temperature F: Connection NPT: 1/4 Automatic Timer Drain UC-TD Extends cartridge life of the dryer Interval Time min.: Discharge Time sec.: In & Out Ports NPT: 1/4 Isolates and protects drain Inlet Port NPT: 1/2 Outlet Port NPT: 1/4 Material: Brass Clean, dry air is highly recommended for use with the Ultra Clean Bench System, and the AutoLoader. 18
12 The projectile cleans by being compressed against the internal surface of the hose, tube or pipe. This pressure is achieved as the projectile is approximately 20% to 30% larger than the internal diameter of the hose, tube or pipe. For instance, a 2 (50mm) projectile is recommended for a 1-1/2 (38mm) hose. Individual circumstances may require a smaller or larger projectile. If the projectile is too large it will not leave the nozzle, also mean in some circumstances that the recommended size is inappropriate. When cleaning assemblies, a reduction in projectile size may be appropriate, as all recommendations are based on the most commonly used coupling sizes. Custom projectiles can also be developed. All Ultra Clean projectiles are made from virgin materials with a specific cell structure and density. This ensures a quality product that is capable of achieving most ISO and ISO-4405 cleanliness levels when our assembly procedures some other manufacturers. Ultra Clean Universal application for use with hose, tube, pipe and assemblies. Removes fine particles of loose contamination and can also be used for product purging. Size range: 2mm - 95mm. For use with tubes or pipes to loosen mild to medium amounts of contamination, surface rust or scale build-up. Always follow-up with an Ultra Clean projectile to clear away loosened contaminants and verify cleanliness. Can be used multiple times. Size range: 6mm - 120mm. Tube For use with all types of tubing or pipes - and strongly recommended for stainless steel - with mild to medium amounts of contamination, surface rust or scale build-up. Removes mandrel lubricants, grease and oil after the bending process. Size range: 6mm - 75mm. Grinding For use on straight lengths of tube or pipe to loosen medium to high amounts of contamination, surface rust or scale build-up. Always follow-up with an Ultra Clean projectile to clear away loosened contaminants and verify cleanliness. Can be used multiple times. Sizes made to order. Ultra Clean 100mm-150mm Ultra Clean Projectiles 100mm and larger are provided with a laminated backer to prevent air permeation. The laminated backer should be loaded into the nozzle last so that the air is pushing against it. 19 Ultra Clean Technologies also projectiles packaged in bulk quantities. The bulk projectile program complements the Bench Mount Launchers for use in a production type atmosphere.
13 and pipe, as well as coupling configurations. Custom nozzles can be designed upon request. Hose Nozzles The hose nozzle is inserted into the ID of the hose. Hose nozzles also work on pipe, heavy walled tubing and many coupling configurations. It is our most popular nozzle. Hose nozzles have the UC-H designation and are blue in color for easy identification. Aluminum, hard coat anodized nozzles are available in hose style from 4 (1/4 ) through 32 (2 ). Nominal inch tube nozzles have a stop on the inside that forms an airtight seal when the tube is fully inserted into the nozzle. Nominal inch tube nozzles are white in color and designated with a UC-T in the part number. Some UC-T nozzles may also be designated for JIC use as reflected in the part number. The white JIC nozzles are molded with a special 37 male flare at the tip to fit the female JIC fittings on hose and tube assemblies. JIC nozzles are marked with the UC-J designation, followed by appropriate size. Metric tube nozzles have a stop on the inside that forms an airtight seal when the tube is fully inserted into the nozzle. Metric tube nozzles are designed to match metric tubing, and are similarly based on outside diameter (OD) x wall thickness. Metric tube nozzle designations utilize the largest wall thickness for the given OD, but fit all smaller wall thicknesses as well. Metric tube nozzles are grey in color. Fitting Nozzles Special nozzles are designed to accommodate various common fittings such as the 4 Flat Face O-Ring style (also referred to as Face Seal, Seal Lok, or FFORX ), or the -6 FJIC style. 20
14 UC-U55/90: The Universal Nozzle is similar to our hose style nozzle. It has a size range 2-1/8 (55mm) to 3-1/2 (90mm). The Universal Nozzle can be UC-4.5LN: This nozzle is supplied with the UC-HL4.5 Launcher for 3.5 (90mm) to 4.5 (115mm) applications. nozzles to meet your needs. Pictured is a custom sanitary fitting nozzle produced exclusively for an Ultra Clean distributor in the wine industry. UC-AR1 fits the UC-HL2 Launcher and all nozzle types from 1/8 through 1-1/4. UC-AR2 fits the UC-HL3.5 Launcher and all nozzle types from 1/8 through 1-1/4. UC-AR3 fits the UC-HL3.5 Launcher and all nozzle types from 1-1/2 through 2. UC-LR fits the UC-HL3.5 & UC-HL4.5 Launchers and the AR2, AR3 & UC-U55/90 nozzles. 21
15 Hose and Hose Assemblies NOM. IN. HOSE ID DN MM HOSE** NOZZLE ULTRA CLEAN 3/16" 5 UC-H03 UC06 1/4" 6 UC-H06 UC10 OR UC12 5/16" 8 UC-H08 UC12 OR UC14 3/8" 10 UC-H10 UC14 OR UC16 1/2" 13 UC-H13 UC18 OR UC20 5/8" 16 UC-H16 UC22 3/4" 19 UC-H19 UC26 1" 25 UC-H25 UC33 OR UC36 1-1/4" 32 UC-H32 UC40 OR UC45 1-1/2" 38 UC-H38 UC50 OR UC55 2" 50 UC-H50 UC60 OR UC65 2-1/2" 63 UC-U55/90 UC75 3" 76 UC-U55/90 UC85 3-1/2 89 UC-U55/90 UC UC-4.5LN UC /2 114 UC-4.5LN UC130 FJIC SIZE DASH ASSY W/FJIC NOZZLE ULTRA CLEAN -4 UC-J06 UC06 OR UC07-6 UC-J10 UC12-8 UC-J13/T13 UC16-10 UC-J16/T16 UC22-12 UC-J19/T19 UC26-16 UC-J25/T22 UC33-20 UC-J32/T25 UC40-24 UC-J38/T38 UC50-32 UC-J50/T50 UC60 FFORX SIZE DASH ASSY W/FFORX NOZZLE ULTRA CLEAN -4 UC-4FFORX UC06 OR UC07-6 UC-H06 UC12-8 UC-H10 UC16-10 UC-H13 UC22-12 UC-H16 UC26-16 UC-H19 UC33-20 UC-H25 UC40 FLANGE SIZE DASH ASSY W/CODE 61 & 62 FLANGES NOZZLE ULTRA CLEAN -8 UC-H10 UC16-10 UC-H13 UC22-12 UC-H16 UC26-16 UC-H19 UC33-20 UC-H25 UC40-24 UC-H32 UC50-32 UC-H38 UC60 **Use larger recommended Ultra Clean Projectiles when cutting hose with an abrasive wheel. The above sizes are size projectile may need to be adjusted. 22
16 OD X WALL NOZZLE ULTRA CLEAN ABRASIVE TUBE 1/8" X.030" UC-T03 UC ¼ X.028 UC-T06 UC08 UC-A07 UC07-TUBE ¼" X.035" UC-T06 UC08 UC-A07 UC07-TUBE ¼" X.049" UC-T06 UC08 UC-A07 UC06-TUBE ¼" X.065" UC-T06 UC07 -- UC06-TUBE 5/16 X.028 UC-T08 UC12 UC-A /16" X.035" UC-T08 UC12 UC-A10 UC07-TUBE 3/8 X.028 UC-T10 UC14 UC-A12 UC10-TUBE 3/8" X.035"-.049" UC-T10 UC14 UC-A12 UC10-TUBE 3/8" X.065" UC-T10 UC12 UC-A10 UC10-TUBE ½" X.035" UC-J13/T13 UC16 UC-A16 UC14-TUBE ½" X.049" UC-J13/T13 UC16 UC-A16 UC12-TUBE ½" X.065" UC-J13/T13 UC16 UC-A14 UC12-TUBE ½" X.083" UC-J13/T13 UC14 UC-A12 UC12-TUBE 5/8" X.049" UC-J16/T16 UC22 UC-A20 UC16-TUBE 5/8" X.065" UC-J16/T16 UC20 UC-A18 UC16-TUBE 5/8" X.083" UC-J16/T16 UC20 UC-A18 UC14-TUBE ¾" X.049"-.065" UC-J19/T19 UC26 UC-A24 UC20-TUBE ¾" X.095" UC-J19/T19 UC22 UC-A20 UC18-TUBE 7/8" X.049" UC-J25/T22 UC33 UC-A30 UC26-TUBE 7/8" X.065" UC-J25/T22 UC30 UC-A28 UC22-TUBE 7/8" X.095" UC-H16 UC28 UC-A26 UC22-TUBE 1" X.065" UC-J32/T25 UC33 UC-A30 UC28-TUBE 1" X.083"-.095" UC-J32/T25 UC33 UC-A30 UC26-TUBE 1" X.120" UC-J32/T25 UC30 UC-A28 UC26-TUBE 1-1/4" X.065" UC-T32 UC40 UC-A40 UC33-TUBE 1-1/4" X.083" UC-T32 UC40 UC-A36 UC33-TUBE 1-1/4" X.095" UC-T32 UC40 UC-A36 UC33-TUBE 1-1/4" X.109" UC-T32 UC36 UC-A36 UC33-TUBE 1-1/4" X.120" UC-T32 UC36 UC-A33 UC33-TUBE 1-1/2" X.065"-.120" UC-J38/T38 UC50 UC-A45 UC40-TUBE 1-1/2" X.134"-.148" UC-J38/T38 UC45 UC-A40 UC40-TUBE 2" X.065"-.120" UC-J50/T50 UC60 UC-A55 UC50-TUBE 2" X.134"-.188" UC-J50/T50 UC55 UC-A50 UC50-TUBE Tubing must be deburred prior to firing projectiles. Depending on the type of contamination present in the tube, abrasive projectiles may be used to remove rust and scale. Always use an UC projectile after the use of an abrasive projectile. Tube projectiles should be used to remove mandrel lubricants, grease and oil. If the operator is unsure which type or size projectile to use, please call us for technical assistance. 23
17 OD X WALL NOZZLE CLEAN PROJ. PROJ. OD X WALL NOZZLE CLEAN PROJ. PROJ. UC ABR. TUBE UC ABR. TUBE 3 X.5 UC-T03 UC X 2.5 UC-20X3.0 UC24 UC-A20 UC18-TUBE 3 X.7 UC-T03 UC X 3.0 UC-20X3.0 UC22 UC-A20 UC18-TUBE 6 X 1.0 UC-6X1.5 UC07 UC-A06 UC06-TUBE 22 X 1.0 UC-22X2.0 UC30 UC-A28 UC26-TUBE 6 X 1.5 UC-6X1.5 UC07 UC-A X 1.5 UC-22X2.0 UC30 UC-A28 UC26-TUBE 8 X 1.0 UC-8X1.5 UC10 UC-A07 UC07-TUBE 22 X 2.0 UC-22X2.0 UC30 UC-A28 UC26-TUBE 8 X 1.5 UC-8X1.5 UC10 UC-A07 UC07-TUBE 25 X 2.0 UC-25X3.0 UC33 UC-A30 UC28-TUBE 10 X 1.0 UC-10X1.5 UC14 UC-A12 UC12-TUBE 25 X 2.5 UC-25X3.0 UC30 UC-A28 UC26-TUBE 10 X 1.5 UC-10X1.5 UC14 UC-A12 UC12-TUBE 25 X 3.0 UC-25X3.0 UC30 UC-A28 UC26-TUBE 12 X 1.0 UC-12X2.0 UC16 UC-A14 UC14-TUBE 28 X 2.0 UC-28X2.5 UC36 UC-A33 UC33-TUBE 12 X 1.5 UC-12X2.0 UC16 UC-A14 UC14-TUBE 28 X 2.5 UC-28X2.5 UC36 UC-A33 UC30-TUBE 12 X 2.0 UC-12X2.0 UC14 UC-A12 UC12-TUBE 30 X 2.0 UC-30X4.0 UC36 UC-A33 UC33-TUBE 14 X 1.0 UC-14X2.0 UC18 UC-A16 UC16-TUBE 30 X 2.5 UC-30X4.0 UC36 UC-A33 UC30-TUBE 14 X 1.5 UC-14X2.0 UC16 UC-A14 UC14-TUBE 30 X 3.0 UC-30X4.0 UC36 UC-A33 UC30-TUBE 14 X 2.0 UC-14X2.0 UC16 UC-A14 UC14-TUBE 30 X 4.0 UC-30X4.0 UC36 UC-A33 UC30-TUBE 15 X 1.0 UC-15X2.0 UC20 UC-A18 UC16-TUBE 35 X 2.0 UC-35X3.0 UC45 UC-A40 UC40-TUBE 15 X 1.5 UC-15X2.0 UC18 UC-A16 UC16-TUBE 35 X 3.0 UC-35X3.0 UC40 UC-A36 UC36-TUBE 15 X 2.0 UC-15X2.0 UC16 UC-A14 UC14-TUBE 35 X 4.0 UC-H25 UC40 UC-A36 UC33-TUBE 16 X 1.0 UC-16X2.5 UC22 UC-A20 UC18-TUBE 35 X 5.0 UC-H25 UC36 UC-A33 UC30-TUBE 16 X 1.5 UC-16X2.5 UC20 UC-A18 UC16-TUBE 38 X 2.5 UC-38X5.0 UC50 UC-A45 UC40-TUBE 16 X 2.0 UC-16X2.5 UC18 UC-A16 UC16-TUBE 38 X 3.0 UC-38X5.0 UC50 UC-A45 UC40-TUBE 16 X 2.5 UC-16X2.5 UC16 UC-A14 UC14-TUBE 38 X 4.0 UC-38X5.0 UC45 UC-A40 UC40-TUBE 18 X 1.0 UC-18X2.5 UC24 UC-A22 UC20-TUBE 38 X 5.0 UC-38X5.0 UC40 UC-A36 UC36-TUBE 18 X 1.5 UC-18X2.5 UC24 UC-A20 UC18-TUBE 42 X 2.0 UC-42X3.0 UC55 UC-A50 UC50-TUBE 18 X 2.0 UC-18X2.5 UC22 UC-A20 UC18-TUBE 42 X 3.0 UC-42X3.0 UC50 UC-A50 UC45-TUBE 18 X 2.5 UC-18X2.5 UC20 UC-A18 UC16-TUBE 50 X 3.0 UC-50X6.0 UC60 UC-A55 UC55-TUBE 20 X 1.5 UC-20X3.0 UC26 UC-A24 UC22-TUBE 50 X 5.0 UC-50X6.0 UC55 UC-A55 UC50-TUBE 20 X 2.0 UC-20X3.0 UC24 UC-A22 UC20-TUBE 50 X 6.0 UC-50X6.0 UC55 UC-A50 UC50-TUBE Tubing must be deburred prior to firing projectiles. Depending on the type of contamination present in the tube, abrasive projectiles may be used to remove rust and scale. Always use an UC projectile after the use of an abrasive projectile. If the operator is unsure which type or size projectile to use, please call us for technical assistance. 24
18 SCH 40 NOZZLE ULTRA CLEAN ABRASIVE GRINDING 1/4" UC-H08 UC14 UC-A12 UC-GR10 3/8" UC-H13 UC18 UC-A16 UC-GR14 or UC-GR16 1/2" UC-H16 UC20 UC-A18 UC-GR16 or UC-GR18 3/4" UC-H19 UC30 UC-A26 UC-GR22 or UC-GR26 1" UC-H25 UC36 UC-A33 UC-GR26 or UC-GR33 1-1/4" UC-H32 UC45 UC-A40 UC-GR40 1-1/2" UC-H38 UC55 UC-A50 UC-GR50 2" UC-H50 UC65 UC-A55 or UC-A60 UC-GR55 2-1/2" UC-U55/90 UC75 UC-A70 UC-GR65 3" UC-U55/90 UC85 UC-A80 UC-GR80 3-1/2" UC-U55/90 UC100 UC-A " UC-4.5LN UC120 UC-A SCH 80 NOZZLE ULTRA CLEAN ABRASIVE GRINDING 1/4" UC-H06 UC12 UC-A10 UC-GR07 3/8" UC-H10 UC16 UC-A14 UC-GR10 or UC-GR12 1/2" UC-H13 UC20 UC-A16 or UC-A18 UC-GR16 3/4" UC-H19 UC26 UC-A22 UC-GR20 1" UC-H25 UC36 UC-A30 UC-GR26 1-1/4" UC-H32 UC45 UC-A40 UC-GR33 1-1/2" UC-H38 UC50 UC-A45 UC-GR40 2" UC-H38 UC60 UC-A55 UC-GR50 2-1/2" UC-H50 UC70 UC-A65 UC-GR60 3" UC-U55/90 UC85 UC-A80 UC-GR75 3-1/2" UC-U55/90 UC110 UC-A " UC-4.5LN UC115 UC-A SCH 160 NOZZLE ULTRA CLEAN ABRASIVE GRINDING 1/2" UC-H10 UC16 UC-A14 UC-GR12 3/4" UC-H16 UC20 UC-A18 UC-GR16 or UC-GR18 1" UC-H19 UC30 UC-A26 UC-GR22 1-1/4" UC-H25 UC36 UC-A33 UC-GR30 1-1/2" UC-H32 UC45 UC-A40 UC-GR33 or UC-GR40 2" UC-H38 UC55 UC-A45 or UC-A50 UC-GR40 or UC-GR45 2-1/2" UC-H50 UC65 UC-A60 UC-GR55 or UC-GR60 3" UC-U55/90 UC75 UC-A70 GR70 4" UC-U55/90 UC100 UC-A Abrasive projectiles may be used when there is a build-up of contamination, surface rust or scale. For pipe applications where there is a greater build-up of contamination, surface rust or scale, use a grinding projectile. Pipe must be straight for this projectile. NOTE: To ensure cleanliness, an UC projectile must be used after abrasive and grinding projectiles. Please call if you need help in sizing your application for the correct nozzles and projectiles. 25
19 The Launcher Stand is an essential piece of equipment. needs both hands to lift the hose to the nozzle. Prevents damage to the launcher or nozzles, caused either by being dropped or receiving rough handling during routine work processes. (NOTE: Rough handling or abuse of equipment voids all warranties). The launcher is always ready for your hose, tube and pipe cleaning requirements. The Launcher stand should be located in a convenient location that provides easy access in situations where the operator needs two hands to lift the work and where he can easily pick it up and put it back down again. Many operators use the launcher stand as a permanent storage place for the launcher, rather than continually removing the launcher from the carrying case. The Projectile Catcher is an integral part of the Ultra Clean System: Prevent injury to yourself, the customer or an innocent bystander should contamination (such as steel slivers, or fragments of wire) be forcefully propelled, along with the projectile from the inside of the hose, tube or pipe. Allows you to catch and visually ascertain the contamination itself, expelled by the projectile from the hose, tube or pipe. Use it as an indicator to determine the internal condition of the hose, tube or pipe. Maintain a clean and professional work space. Saves time, motion and cleaning costs by not having to constantly pick up after yourself. The projectile catcher, as with all tools, should be located in a convenient and practical position. It is an essential part of the Ultra Clean System and should be planned into the workshop. The Nozzle Holder is a great alternative to leaving your nozzles in the carry Easy access during operation. Keeps the nozzles and the system in front of the workers eyes and makes them conscious of their obligations to follow set cleaning procedures. Becomes a promotional feature for customers. Accommodates 1/4" through 2" nozzles. 26
20 OilPure Technologies, Inc. January 13, 2001 Bruce Riley ULTRA CLEAN TECHNOLOGIES CORP. 746 Shiloh Pike Bridgeton, NJ Dear Bruce: Test Procedure Test Result Findings (in one cc) 1 st Rinse 2 nd Rinse Technical Director 27
21 28
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