Lighting & Controls Solutions. Food Processing
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- Dominick Howard
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1 Lighting & Controls olutions ood Processing
2 Your work environment is demanding. Our lighting solutions can handle it. In food and beverage processing, you need assurance, not uncertainty. High-pressure wash-downs. Corrosive Holophane understands the exceptionally cleaning solutions. team. Grease and demanding requirements for lighting oil. reezing temperatures. food-processing operations. Our extensive Your lighting system must endure tough conditions in a number of severe environments, from splash zones to loading docks, yet consistently contribute to a clean, safe and visually effective workplace. Even more, it must do all this without straining your budget for electricity and maintenance, or causing a plant shutdown. selection of innovative, durable lighting and control technologies for the foodprocessing industry, plus exceptionally responsive services, support a safe and sanitary lighted environment. Backed by the Acuity Brands reputation for comprehensive solutions, we also help you meet regulations tied to environmental and illumination concerns, with features that typically exceed standards. It s how Holophane has become a longtime leader in our industry and yours. ood-processing Lighting olutions Energy savings: an extra advantage Holophane lighting solutions enhance functions specific to food and beverage processing, with every operational detail addressed. They also happen to save tremendous amounts of energy. 1
3 Proper lighting = managed costs, managed risks. Expect more from your lighting in every aspect of the plant. Lighting solutions must multi-task to meet your plant s needs. Reduce contamination risks with easy-to-clean lighting fixtures that also reduce your maintenance costs and downtime through long-life light sources. Keep current with the latest in lighting forms that minimize breakage and meet the latest government regulations regarding food quality, safety and defense. Provide employees with lighting that enhances visibility and protects them from shadows or blinding glare that can increase your plant s liabilities. Our solutions are masters at multi-tasking. Holophane is your true lighting solutions partner, with a dedicated, factory-direct sales team that can work directly with you to optimize your lighting solution. We deliver energy-efficient, easy-upkeep lighting solutions engineered to excel, from the optics to the mechanics. Our luminaires are designed for superior horizontal- and vertical-surface illumination required for safe equipment use and accurate data readings. Our most-rugged fixtures, for indoors or out, employ the highest-quality materials including the legendary Holophane prismatic optics to ensure a long, easy-to-maintain life in the toughest of environments. Benefits of an Optimized ood-processing Plant avings Realized through reduced energy use, labor and maintenance. Operational Efficiency Achieved through increased productivity, improved safety and reallocated resources. Visual Comfort upports reduced worker fatigue and higher, more consistent production. lexibility Components provide control over your lighting environment with tools that evolve as your operation does. Lighting solutions can be optimized with efficient lighting that pays for itself in a short time and, will continue working hard for decades. Optimization starts with advanced LED luminaires that save energy and significantly minimize maintenance. The more you invest, the more benefits you realize for reducing your total cost of operations. With our lighting and controls solutions, you can customize a system for your specific application and maximize your returns. In the renovation example below, we replace pulse-start metal halide luminaires in a typical food-processing application (bottom of chart) with Holophane Vantage LED and then build up to an optimized solution. Renovation Examples 250 Luminaires 10 year Lifecycle ystem Average Yearly Operating Cost* Investment Drivers* Benefits OPTIMIZED Replace with: LED High Bay Luminaire with Wireless Controls & Occupancy and Photocell ensor $23,428 $88, Yearly Payback 41% IRR A Lighting Reminder On average, LED lighting technology alone can save you 60% in energy costs over traditional lighting technology. Lighting can be energy efficient while also contributing to cleaner, safer and more efficient production in your plant. On multiple fronts, outdated lighting simply can t compete with today s smart lighting and controls for special applications. Replace with: LED High Bay Luminaire with Occupancy ensor Existing ood-processing Lighting: 400W Pulse tart Metal Halide High Bay Luminaire Operating Cost avings $41,925 $70,957 Replace with: LED High Bay Luminaire Only $54,451 $57,431 $111,882 (energy & maintenance) Yearly Payback Yearly Payback 35% 30% * igures are based on conversion from existing 458W pulse-start metal halide luminaires to new 238W Vantage LED high bay luminaires. avings and returns estimates assume $0.10/kWh utility rate, 8,670 yearly operating hours, projected typical control system performance, and typical HID lamp/ballast replacement and labor costs. IRR IRR 2 ood-processing Lighting olutions 3
4 Lighting that saves you money LED Luminaires for ood Processing 1 Holophane Vantage (VL) LED luminaires save up to 50% in energy costs 1 over traditional light sources while minimizing maintenance and production downtime. IP66 rated and N splash zone listed, the sloped shape with corrosion-resistant finish repel water (up to 1500psi) and provide nowhere for food, dirt or debris to hide Multiple lumen packages available one-for-one replacement of up to 400W HID or 6-lamp T5HO fluorescent 3 2 Design-engineered to operate in ambient temperatures from -40 (-40 C) to 131 (55 C) Lighting only when you need it Responsive Occupancy ensor 2 Acuity Controls BGR extended-range 360 sensors are gasketed for wet-location use. Electronics coated for corrosion resistance; operates at temperatures as low as -40 (-40 C) Digital Passive Infrared (PIR) technology tuned for walking-size motion while preventing false tripping from the environment Dims or turns off lights when space is unoccupied, increasing energy savings and life of your luminaires Lighting that changes with you lexible Network Controls 3 XPoint Wireless from Acuity Controls gives you superior lightingmanagement capabilities through wireless communication between fixtures, sensors and wall stations, facility-wide. Digitally controls lighting to boost your savings, increase luminaire life and comply with local codes lexible system allows you to configure individual fixtures or lighting zones according to changes in schedules, time of day, seasons or special projects GX2 software provides tools for optimizing through monitoring, configuration, rezoning, task tuning, system alerts and energy reporting 4 ood-processing Lighting olutions avings Operational Efficiency Visual Comfort lexibility olutions to Optimize your ood-processing Plant
5 olutions for rough applications Hose-Down LED ixture 4 Holophane EMW LED luminaires are built to withstand the rigors of food processing and demanding environments while providing quality lighting options and accurate color rendering (up to 90 CRI). Wet-location listed and N certified; 1500 PI hose-down and IP65, IP66, IP67 rated; meets DA/UDA guidelines Lower wattage LEDs save you up to 60% energy over traditional lighting Multiple lens, distribution and lumen options allow you to customize performance even in high-ambient temperatures 6 Versatility in industrial LED lighting Indoor/Outdoor olutions Holophane EM LED wet-location fixture is ideal in challenging situations, inside or out, where needs for relatively low fixture mounting heights and wide fixture spacings are common. uitable for wet, damp and/or cold locations, either surface-mounted or suspended NEMA 4X, IP65, IP66 and IP67 rated; N splash-zoned certified to meet DA/UDA guidelines Available with impact-modified frosted acrylic lens with lineal ribs, or with optically clear or frosted deep acrylic lens A safe environment, maintenance-free Emergency ystems 6 The Holophane Deoto NEMA 4X emergency LED fixture provides protection in environments where moisture, dirt or dust would limit the life of ordinary emergency lighting. Patented, award-winning design allows fully adjustable aiming and field-adjustable beam spread for maximum flexibility on the job Heavy-duty polycarbonate housing is sealed, gasketed and corrosion-resistant; 8 to 20 mounting heights avings Operational Efficiency Visual Comfort lexibility 7
6 Take your operation to the next level with XPoint Wireless. Complete your food-processing solutions. You re looking for an edge. You want greater levels of operational functionality and flexibility. You want to achieve greater savings. Consider investing in your operation by choosing the incredibly simple and adaptable XPoint Wireless lighting control system. XPoint Wireless gives you the tools needed to optimize your business and maximize your energy savings: Ultimate flexibility: Experience the freedom to rezone or move fixtures as your operation evolves. Manage your lighting at any level, from the entire site to specific zones or single fixtures. Reliability = peace of mind: XPoint Wireless is based on a proven wireless mesh network that has no single point of failure, eliminating the installation challenges and field issues of wired solutions. tress-free code compliance: Regulations change rapidly. Receive and manage demand response signals to drive more savings. XPoint Wireless enables greater levels of multi-level dimming and daylight harvesting. Extreme-condition Lighting Lighting is just as important in those additional demanding areas of your facility with unforgiving climates such as dust, moisture or vapors that may require hazardous classifications. acility Task Lighting Holophane Petrolux LED Extreme location luminaire (PLED) Polycarbonate lens for long life; quality light distribution for maximized spacing. In addition to traditional lighting, we have task lighting solutions for workstations, storage areas, or other areas that need a low-profile solution. Holophane EVT4 LED LED Enclosed & Gasketed N certified, enclosed and gasketed utilizing an impactresistant frosted polycarbonate housing. Holophane HZL eries LED strip lights uperior, uniform lighting; longer life and less maintenance than fluorescent strips. Outdoor Lighting Like our industrial lighting portfolio, our outdoor lighting and controls solutions allow you to increase energy savings, user comfort and quality of light. Actionable data & reporting: Control, configure and monitor your XPoint Wireless system from your PC or mobile device. GX2 software captures light level, occupancy alerts, energy usage and other data with a simple point and click. Holophane Mongoose eries Roadway and area luminaires ignificant energy, maintenance savings vs. HID sources; unique application flexibility and optics. Holophane Predator LED eries loodlighting (PMLED/PLLED) Optimum thermal management for maximum energy savings; up to 20 years of service life. 8 ood-processing Lighting olutions
7 Complete your experience with additional Holophane and Acuity Brands services and tools. Dedicated ales Team To help you get the most from your manufacturing lighting and controls solutions, call one of nearly 200 dedicated Holophane sales professionals located throughout the United tates and Canada. Many are Lighting Certified by the National Council on Qualifications for the Lighting Professions (NCQLP), and all are skilled at providing tailored solutions to meet your needs. Visual Lighting oftware Perform lighting calculations, complete lighting renderings, and analyze lighting s lifecycle costs with our Visual lighting software. Visual combines lighting and energy-calculation tools with powerful 3D-modeling software to simplify advanced lighting design and give you efficient and highly accurate space and economic analyses. Acuity Brands ervices Acuity Brands offers customer financing and rebate services through its imple Lux program, so customers can experience the energy and expanded capabilities of LED lighting and remain cash flow positive in year one. Contact services@acuitybrands.com for more information and a custom financing program for your next renovation project. Visit Holophane.com/Industrial-ood 3825 Columbus Rd. Granville, Ohio Phone: Acuity Brands Lighting, Inc. All rights reserved. 8/15 HL_2037
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