April, Solid State LED Based Lighting: High Power UV Light Sources for Industrial Applications
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1 April, 2008 Solid State LED Based Lighting: High Power UV Light Sources for Industrial Applications
2 Who is Phoseon? Phoseon provides high power UV light sources for industrial applications. RX Starfire MAX End Customer Products Printing RX Starfire RX Firefly RX 20
3 Management Team Name Title Experience History Bill Cortelyou President/CEO 25 yrs eng, mfg & ops. Start up Process Eng who grew with IDT to >$1B in revenue and rose to Exec VP of Operations Integrated Device Technology, AMD Chris O Leary CFO 25 yrs finance & supply chain. Multiple overseas & ERP assignments Intel Credence Mentor Graphics Tom Molamphy Director of Sales and Marketing 15 yrs sales and marketing. Key sales person at start up MVT leading to acquisition by Agilent Agilent MVT Merix Scott Igl Director of Engineering 15 years eng & prod develop. 13 patents at 3M. Dir Prod Dev that grew nlight to $25M sales 3M nlight Photonics Alex Basauri Director of Manufacturing 15 yrs photonics. Expert in chip packaging and wire bonding processes Flextronics nlight Photonics
4 What is UV Curing? UV Curing is the drying or hardening of inks, coatings and adhesives via polymerization (chemical bonding). Manufacturers are rapidly adopting this process because it is faster and more environmentally friendly than the evaporation of VOCemitting solvents. Chances are that several times today you have touched an object that was UV cured" by simply reaching for your morning cereal box, handling a CD or DVD, reading a magazine, using your credit card, typing on your keyboard, driving your car, or just walking on your floor.
5 Development of UV Light Sources Fifty years ago mercury arc lamps were the only light source available to initiate the move away from furnaces to UV curing Today there s a new source for UV light based on semiconductor devices
6 Development of Semiconductor Based UV Light Sources Packaged Single Diode Low Power Small Arrays Phoseon s High Power Large Arrays Output: 0.01 W/cm 2 Size: 2mm Dia Output: 0.5 W/cm 2 Size: 12mm Dia Output: 4.0 W/cm 2 Size: 150x20mm
7 Thousands of Semiconductor Devices: SLM Technology Semiconductor Light Matrix (SLM) with micro-cooling: Micro optics capture and direct light: 5 patents granted for 4 inventions (2 US, 2 Taiwan,1 Ireland) 8 additional patents pending
8 Technology Comparison Arc lamps: emit light by using an electric arc inside a gas to excite atoms, which then decay, emitting short-wavelength photons in the process. Mercury is the most commonly used elemental gas. SLM: Semiconductors emit a specific wavelength of light at the junction where doped semiconductor positive holes join with negative electrons when voltage is applied.
9 Energy Consumption Arc lamps: Input power required for arc lamps is typically referred to in WPI (Watts per Inch) and requirements range between WPI SLM: Example: 240Volts * 10 Amps = 400 WPI 6in Example: 30Volts * 20 Amps = 100 WPI 6in WPI Arc Lamp SLM
10 Useful Light Arc lamps: produce a broad spectrum of light, most of which is not useful for curing and can damage the substrate Violet & Near UV; 20% Infrared; 58% Far UV; 8% Visible (except violet); 14% SLM: 100% of the light emitted by SLM technology is UV light
11 Arc lamps: SLM: Lifetime Frequent lamp replacement required Lasts longer with no inherent failure modes Consistent output over time increasing yield and reducing down time associated with lamp replacement.
12 Warm Up Time Arc lamps: must be left on continuously and require up to 30min to reach operating equilibrium SLM: Semiconductor devices can be turned on/off instantly with no warm-up time
13 Heat Generation 155 Arc lamps: SLM: Optical filters, heat shields, or shutters required Zero infrared emissions means less heat Enables new applications on heat sensitive media Temperature (F) Arc lamp UVA 250 W/in SLM Time (Seconds) Rise in Substrate Temperature for Automotive Curing Application measured with UV source 2.1in away with a dose of ~9J:
14 Cost of Ownership Relative operating cost comparing arc lamp and SLM technology where arc lamp has been normalized to 1.
15 Spectral Intensity RX Starfire (4W/cm 2 ) Spectral Intensity (W/cm 2 /nm) Fusion D Arc Lamp (5.3W/cm 2 ) Phoseon Fusion D bulb Wavelength nm
16 Environmental/Safety SLM Technology Arc Lamp Ozone None O 3 Exhaust Required Deep UV Emission (<320nm) None Protective Eye Wear & Covers Mercury None Hg Safety Precautions Required Heat Electric Hazard Minimal (60-80C) Below High Voltage Limit High Temperature (350C) High Voltage
17 Easy to Integrate
18 Competitive Advantage SLM Technology Arc Lamp Environmental Yield Maintenance On/Off Heat Energy Consumption Lifetime Mercury & Ozone free 99% No Maintenance Uptime 99% Instant C 100 WPI >10,000 hours Mercury vapor, Ozone generated 95% Bulb Replacement, cleaning Uptime 97% 30min 350 C WPI hours
19 RX Series Industrial Light Sources High Power UV Light Sources for Industrial Applications RX Starfire-AC RX Starfire MAX - WC RX 20 RX Firefly
20 Application Wood Coatings Tikkurila Coatings UVITEC 2D Curing System UV Emitting Area: 1.3m x 20mm Irradiance: Up to 4W/cm2 RX 1500 MAX
21 Application Address Labels ACCUFAST Inkjet Card Printer UV Emitting Area: 75mm x 20mm Irradiance: 4W/cm2 RX Starfire MAX - 75
22 Applications Wide Format Printing Luescher Jet Print UV Emitting Area: 600mm x 20mm Irradiance: 4W/cm2 RX Starfire MAX - 300
23 Applications Screen Printing Kammann 1204D UV Emitting Area: 150mm x 150mm Irradiance: 1W/cm2 RX 20
24 Applications - Adhesives UV Emitting Area: 25mm x 25mm Irradiance: 1.5W/cm2 Micro speakers for cell phones: RX Firefly
25 Summary Phoseon has a proven track record as the industry leader in providing more UV energy Phoseon s world wide customer base has improved their industrial applications by integrating SLM Technology
26
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