Meggitt Sensing Systems. This document and the information in it is proprietary and is the property of Meggitt Sensing Systems. It may not be copied

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1 Meggitt Sensing Systems. This document and the information in it is proprietary and is the property of Meggitt Sensing Systems. It may not be copied or disclosed to a third party or used for any purpose other than that for which it is supplied without the express written consent of Meggitt Sensing Systems. Information contained in this document is subject to certain Export Control regulations, specifically of the (choose as appropriate) United Kingdom, European Union, other national jurisdiction and / or the United States International Traffic in Arms Regulations and / or Export Administration Regulations. Each recipient of this document is responsible for ensuring that transfer or use of any information contained in this document complies with all relevant Export Control Regulations.

2 Agenda Introduction to Meggitt Machinery Protection Introduction to standards Condition monitoring

3 1 Introduction to Meggitt

4 1 Meggitt PLC Civil aerospace Military Energy and other 38 % 17 % 45 % Meggitt PLC is a FTSE-100 global engineering company Strong pedigree in extreme environment engineering 4

5 Leading technology positions Meggitt strategic business units Aircraft Braking Systems Control Systems Polymers & Composites Sensing Systems Equipment Group Wheels Brakes Brake control Landing gear control Nose wheel steering Thermal management Fluid and pneumatic control Electromagnetic control Seals Fuel bladders Fuel systems Ice protection Condition monitoring systems High performance sensors Safety systems Power systems Defence systems Specialty components Landing systems monitoring 5

6 Meggitt Sensing Systems Energy Brands Meggitt has been better known in the energy market through its world class product brands:

7 Facilities employees North America Germantown, MD: industrial accelerometers Indianapolis, IN: piezoceramics Tucson, AZ: electronic security, battery management Denver, CO: piezoceramics Portland, OR: electro-magnetic and power conversion devices Sunnyvale, CA: MEMS sensor systems Irvine, CA: condition monitoring UK Basingstoke: temperature and speed Rugby: industrial ignition.. Mainland Europe Fribourg, Switzerland: condition monitoring Angoulême, France: ignition systems Angers and Toulouse, France: electro-mechanical Archamps, France: position and inertial Kvistgård, Denmark: piezoceramics.... Asia and RoW Xiamen, China: sensor manufacturing/assembly Dong Nai, Vietnam: electro-mechanical. MSS factories. MSS sales and service offices 7

8 Meggitt presentation About MSS Switzerland We design and manufacture sensors, monitoring systems, electronics and software... for demanding, high-tech niche markets in aerospace, space, power generation, oil & gas and marine Meggitt SA (Vibro-Meter SA until Sept 2010) Rte de Moncor 4 PO Box 1616 CH-1701 Fribourg Switzerland Tel: Meggitt SA 8

9 Capabilities Over six decades expertise in the world s most reliable, high performance sensing solutions Ensure critical accuracy and reliability within aerospace, energy, measurement, automotive and medical markets Sensors combine with state-of-the-art electronics and innovative software tools for the most complete picture of machinery health available Product and service offerings tailored to provide the most flexible and cost-effective solutions 9

10 Energy technology Key applications Integrated systems monitor thousands of machines worldwide heavy duty gas turbines industrial and aero-derivative gas turbines steam turbines (nuclear and conventional) hydro turbines wind turbines large generators large pumps, compressors and fans large electric motors Installations on the world s largest, including the largest steam turbine at 1800 MW the most powerful gas turbine at 530 MW the three largest hydro power plant installations 10

11 Energy technology Product lines - sensors Sensors vibration (acceleration and velocity) pressure (dynamic, static) proximity probes (eddy current) air gap displacement (LVDT and RVDT) inclinometers ice detection systems ignition systems 11

12 Energy technology Monitoring solutions Meggitt is your one source for next-generation monitoring solutions. VibroSmart module-based distributed monitoring system versatile and scalable for power generation and auxiliary balance-of-plant equipment VM600 rack-based monitoring system powerful and flexible for large, heavy-duty rotating machinery VibroSight common software platform for all applications and acquisition devices validated by major OEMs 12

13 Condition monitoring system architecture Vision Waveform (time domain) Front ends measurements VibroSight server Hardware FFT spectrum (frequency domain) Database 13

14 MSS Switzerland energy customers: 14

15 Meggitt: Smart Engineering for extreme environment Mission: New Horizons Target: Pluto Lift off: Jan 19, 2006 Contact made: July 14, 2015 Next target: 2014 MU69 (1 st Jan 2019)

16 Portfolio:

17 2 Introduction to Machinery Protection

18 What is Machine Monitoring & Protection System? Monitoring & Protection Systems Provides usable information about the overall health of the machine/asset Shutdown of a plant/machine operation without human intervention

19 Safety Avoid catastrophic failures and unplanned outages Protect your personnel and your investment Return on assets Help to maximize the overall productivity through : higher availability (reduced outages, maintenance optimization) Improved Efficiency Lower spares, Inventory & Maintenance Costs Emissions and environment Help to reduce : Fuel consumption CO2 NOx emissions Why Monitor your Machines?

20 How to decide? What Machines to Monitor/Protect? What to Monitor/Protect? How to Monitor/Protect? Is this enough for today & next 15 years? Which Machine to Monitor & How?

21 Phase -1:What Machines to Monitor/Protect? Machine Classification Based on Criticality to Plant Operations & Safety What if the machine is not available? Does it effect the safety of the people/plant? Do I have a standby/option? How much does it cost... Availability Repair & Maintenance Downtime Others...

22 Cost of loss/repair Phase-1...Machine Classification Essential machines (must) Class-1 Critical machinery (limit production capacity) Class-II Serious Machines (impact on maint costs) Class-III Other plant machines (impact on production / maintenance cost) Class-IV Number of Plant Assets 22

23 Phase-2: What to Monitor? Follow the Best Practice Know your machines very well... What is the type of machine? Who is the OEM? What is the machine speed, what bearings, process etc..? Machines Failure modes & its effects on the process/plant? Know the Application & Technology... What is the right sensors system for a given machine? What is the most Recent & Correct Technology? What other measurement i need besides vibration? What are the best Industry standards applicable? Implement all of the above by... Writing a good system specification Qualify Solution Providers on Technology, Product & support capabilities... Be INCHARGE of your Needs & Specs...

24 Steam Turbine Applications What to Monitor? Abs. Vibration Rel. Vibration Smax Eccentricity Phase angle Position Displacement Diff. Expansion Steam Temperature Oil Temperature Dif. Temperature Steam Pressure Oil Pressure Steam flow

25 Gas Turbine Applications What to Monitor? Abs. Vibration Rel. Vibration Smax Eccentricity Phase Angle Axial Thrust Dyn. Pressure Turbine Outlet Temperature Oil Temperature Oil Pressure Flame on/off

26 What to Monitor? Hydro Turbine Applications Abs. Vibration Rel. Vibration Smax Eccentricity Phase angle Axial Position Turbine clearance Airgap Oil Temperature Oil Pressure Water flow Cooling flow

27 What to Monitor? Balance Of Plant Applications Abs. Vibration/ Rel. Vibration Phase angle Axial Position Brg. Temperature Motor Winding Temperature Oil Flow, Pressure Temp. Etc. DCS it/tsg Series

28 Phase 3: How to Monitor/Protect? Execution phase : Critical Machines, Class-1 Online Protection, Condition Monitoring & Diagnostics Follow International Standards like API670 Plan for redundancies & backups Ensure to adopt the Best & Latest Technologies Proper Design, Installation & Commissioning very critical... Essential Machines, Class-2 Online Protection & Condition Monitoring Follow International Standards like API670 Ensure to adopt proven technologies Proper Design, Installation & Commissioning very critical... General Purpose Machines, Class-3 Localized/Distributed Online/offline Monitoring & Protection Online Condition Monitoring (some times...used) Apply Simple & easy to Use Technologies Other Machines, Class-4 Offline monitoring Hand held devices Apply Simple & easy to Use Technologies Maintain Same System & Technology for Class 1, 2 at least Analysis & Diagnostics System Server DCS it/tsg Series

29 2 Introduction to Standards

30 Definition: Standard plural noun: standards 1.a level of quality or attainment. "their restaurant offers a high standard of service" synonyms:quality, level, grade, degree, w orth, calibre, merit, excellence"the standard of work is very good" 2.something used as a measure, norm, or model in comparative evaluations. "the wages are low by today's standards" 30

31 As ISO Say it: What is a standard? A standard is a document that provides requirements, specifications, guidelines or characteristics that can be used consistently to ensure that materials, products, processes and services are fit for their purpose. What are its Benefits? ISO International Standards ensure that products and services are safe, reliable and of good quality. For business, they are strategic tools that reduce costs by minimizing waste and errors, and increasing productivity. They help companies to access new markets, level the playing field for developing countries and facilitate free and fair global trade. International Organization for Standardization (ISO) is an international standardsetting body composed of representatives from various national standards organizations. 31

32 API The American Petroleum Institute (API) is the trade association for the oil and natural gas industry. It claims to represent about 400 corporations involved in production, refinement, distri bution, and many other aspects of the petroleum industry. API started during WW1 with aim of Advocacy, Statistics, Standardization, Taxation:.. 32

33 Standards for vibration measurement: ISO package (Evaluation of m/c vibration by contact type measurement) 5 parts 7919 package (Evaluation of m/c vibration by non-contact type measurement) 5 parts ISO10817 Vibration measuring system Related ISO 1940 ( Balance quality requirement) ISO 13373, (Condition monitoring and diagnostics of machines) 33

34 ISO Provides: 34

35 API : (American Petroleum Institute) Subcommittee on Mechanical Equipment (SOME) API 610 Centrifugal Pumps API 611 General-Purpose Steam Turbines API 612 Special-Purpose Steam Turbines API 613 Special-Purpose Gear Units API 614 Lube, Seal, and Control Oil Systems and Auxiliaries API 616 Gas Turbines API 617 Centrifugal Compressors API 618 Reciprocating Compressors API 619 Rotary Positive Displacement Compressors API 670 Machinery Protection Systems API 671 Special-Purpose Couplings API 672 Packaged, Integrally Geared Centrifugal Compressors 35

36 API670 (5 th Edition) One standard particularly relevant to the monitoring of rotating equipment is the API Standard 670 covering Machinery Protection Systems, which has become heavily adopted by industry. The standard details the following measuring techniques:- Casing Vibration Radial Shaft Vibration Shaft Axial Position Shaft Rotational Speed Piston Rod Drop Phase Reference Overspeed Critical Machinery Temperatures Surge protection Condition monitoring Latest version is 5, Nov 2014 Encrypted, needs a Adobe plug-in to open Embedded with name of purchaser

37 API 5 th edition Provides: Guidelines for Machinery Protection system, Surge protection, Over speed, Condition monitoring. Scope Design and performance specifications for 37 Pertains to Transducers..sensitivity Monitoring systems Displays / Indicators Field wiring, conduit, and enclosures Functional requirements Response speed System maintenance features (bypasses, alarm suppression, protection, fault indicators, etc.) Installation Transducers Monitor racks / systems Field Wiring Documentation Datasheets Test certificates Compliance certificates Condition Monitoring Data display Explanation of faults

38 Typical API-670 Monitor Display Alarm indication of each channel Peak-to Peak Calc. Alarm Comparison Filtering Unit Conversion Transducer OK Relays (voting) Analog (4-20 ma) Digital Link Raw output Isolation Transducer Implementation of a CMS should not in any way compromise or interfere with the functions of machinery protection

39 Machinery Protection Card (MPC4): API 670 (V5) Compliant Card status ONE CARD DOES IT ALL Individual channel status (API670V5) Raw buffer output Vibration (all types) LVDT Position-axial 4-20 ma Diff expansion Phase markers (2 per card) 4 relay outputs Analog output (4-20 ma) Tacho buffer output Raw buffer output RS 232 serial port External contact Phase markers (2 per card) Individual channel trip multiply (factor is user configurable)..each MPC can get individual contact.. (multiple machines per rack) Adaptive Alarm multiplier..use Tacho for trip multiplication Independently configured.. CPU not required True Hot insertion.. Self configuring

40 VM600 Machine Protection & Monitoring System

41 1 Introduction to Condition Monitoring

42 The machines speak to us They warn us about their problems It is just necessary to listen to them 42

43 They don t speak an easy language Vibration contains: A lot of information In a complex way 43

44 A typical machine ENERGY Fluid out Machine Supports Fluid In Some characteristics: Driver (electrical/mechanical) Driven equipment Bearings Foundation/Supports Piping/ducting Fluid (input/output) Coupling Various types of constructions Lubrication etc.. Various application from turbine to fan Adjacent to other machines Part of a process Losses..etc 44 How to assess the condition.!!!!

45 What techniques are used for assessing the condition of the machine: Condition monitoring techniques: Vibration monitoring Lube oil analysis Acoustics Current analysis Temperature monitoring Thermography Process parameters etc.., Input (Energy) Vibration Rotor Output (Work) 45

46 Output of condition monitoring systems: Vibration at the sensor = + Pump + Bearing Shaft 46

47 Output of condition monitoring systems: 47

48 How a modern condition monitoring system should look like Other cond Monitoring techniques 3 rd party remote capabilities database configuration analysis VibroSight server and client DATA ANALYTICS multiple data display workstations VibroSight clients offline VM600 Digital Control System Class-4 machines process parameters Essential and critical machines Class-3 machines 48

49 Why condition monitoring:..be early in the game.. Hardware TRIP No reaction time Correction Hardware ALARM Correction Software ALARM Normal operating condition Usable life extension Time

50 MEGGITT Your condition monitoring partner Total condition monitoring critical machinery balance-of-plant assets VM600 protection, condition and performance monitoring Plant asset management Reduces the risk of failures and downtimes, enables maintenance to be planned, increases global plant effectiveness Turbine health management Safety, return on assets and environment impact Sensors dynamic pressure piezoelectric accelerometers Blade tip clearance Efficiency optimisation Structural damages Combustion humming, outer segments piezoelectric accelerometers proximity probes Bearing Defect detection Turbomachinery operation Safety, maintenance optimisation, lower spare parts inventory, improved efficiency, reduced emissions 50

51 Thank you Meggitt Sensing Systems Tel:

52 The information contained in this document is the property of Meggitt Sensing Systems and is proprietary and/or copyright material. This information and this document may not be used or disclosed without the express authorization of Meggitt Sensing Systems. Any unauthorized use or disclosure may be unlawful. The information contained in this document may be subject to the provisions of the trade compliance regulations (including those regulations governing transfer to a dual national or third country national, export and re-export) of various countries; see the first page for specific requirements. The recipient acknowledges that licences from the applicable regulatory agency or agencies may be required before the recipient may further disclose such information to others, and that such licences may impose restrictions on further disclosure of such information. The recipient agrees to comply with all applicable governmental regulations as they relate to the transfer, export and reexport of information disclosed in this document.