Rubber seals for industrial applications
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1 12 May 2011 Partner for progress Rubber seals for industrial applications Hans Naus, Senior Consultant Rubber
2 Outline Introduction Certification: why, what? Kiwa certification schemes for seals New certification scheme industrial applications 12 May 2011 / VKRT meeting 2
3 Certification What is certification? Assessment and approval of conformity: the quality of the product the quality system of the production According to an Evaluation Guideline (BRL) Certification by an accredited independent body 12 May 2011 / VKRT meeting 3
4 Certification Why certification? Obligatory by legislation: e.g. drinking water application The sector of industry or individual clients ask for certified products (reliability, safety) You want to distinguish yourself from competitors in the market Certification clearly demonstrates the quality of your product 12 May 2011 / VKRT meeting 4
5 Certification Kiwa certification schemes for rubber seals water EN Kiwa/KOMO media 12 May 2011 / VKRT meeting 5
6 Certification Kiwa certification schemes for rubber seals Drinking water applications, Kiwa certificate Guideline K17504, NL Class I (up to 50ºC) Class II (intermittently up to 110ºC) Class III (hot water systems) Lifetime expectation of 50 years Attest toxicological aspects (ATA) 12 May 2011 / VKRT meeting 6
7 Certification Kiwa certification schemes for rubber seals Drinking water applications NL: new legislation (expected 2 nd half 2011) Assessment of biofilm growth added Other countries Benefits one-stop service Kiwa: certification for all EU member states, except F, DK, Fi KTW, WRAS certification for USA NSF May 2011 / VKRT meeting 7
8 Certification Kiwa certification schemes for rubber seals Waste water applications, KOMO certificate Guideline 2013, vulcanised seals Based on EN Guideline will be reconstructed in 2011 (scope and coverage lifetime expectation) Guideline 2020, TPE seals Based on EN additional requirements to cover 50 years lifetime 12 May 2011 / VKRT meeting 8
9 Certification Kiwa certification schemes for rubber seals water EN Kiwa/KOMO media hydrocarbon gases and fluids EN 682 Gastec QA 12 May 2011 / VKRT meeting 9
10 Certification Kiwa certification schemes for rubber seals Gas applications, Gastec QA certificate Guideline KE 081, vulcanised seals Based on EN 682 Guideline will be updated in May 2011 / VKRT meeting 10
11 Certification Kiwa certification schemes for rubber seals water EN Kiwa/KOMO media hydrocarbon gases and fluids EN 682 Gastec QA other liquids No standards New certification scheme 12 May 2011 / VKRT meeting 11
12 Chemical liquids transport and storage - vulcanised rubber seals - plastic pipes and tanks - industrial applications Fields of application, examples: - Chemical plants - Power plants, energy systems - Metal industry - Semiconductor industry - Water treatment 12 May 2011 / VKRT meeting 12
13 Chemical liquids, examples Based on water: - dissolved salts - detergents - diluted (in)organic acids and alkalis - mixtures of water and organic liquids Organic liquids: - alcohols, (halo-)organic compounds - multi-component chemicals (e.g. biofuels) 12 May 2011 / VKRT meeting 13
14 Product Approval Range for each chemical liquid - Intended lifetime of the seal - Concentration profile (min./max.) - Range of operating temperatures (min./max.) - Wet and dry periods (system filled/empty) - Cleaning or maintenance regime 12 May 2011 / VKRT meeting 14
15 Requirements physical and mechanical properties Important for assessment of service life: -Long-term resistance to thermal load -Stress relaxation Tests carried out in air 12 May 2011 / VKRT meeting 15
16 Long-term resistance to thermal load Test procedure is based on EN Exposition times at Tmax based on log time relation 12 May 2011 / VKRT meeting 16
17 Stress relaxation Based on guideline K17504 and EN Additional high temperature test; based on experimental test data and extrapolations using Arrhenius relation 12 May 2011 / VKRT meeting 17
18 Chemical resistance Procedure I (short test) Assessment of interaction liquid to rubber 12 May 2011 / VKRT meeting 18
19 Liquid: max declared concentration Exceptions: - In some cases a lower concentration may be more aggressive - combination of chemicals may be more aggressive than individual chemicals - multi-component liquids (blends): influence of ratio testing in 3 concentrations/ratios grouping of liquids may be possible reference liquids may be used 12 May 2011 / VKRT meeting 19
20 Results Procedure I Chemical resistance No interaction No further testing Test procedure II Only physical interaction Long-term tests Limited exposition time Chemical interaction Test procedure II Long-term tests Exposition time depends on service life 12 May 2011 / VKRT meeting 20
21 Chemical resistance, Procedure II Long-term resistance to liquids 12 May 2011 / VKRT meeting 21
22 Chemical resistance, Procedure II Resistance to dry-wet cycling conditions Test pieces under 25 % elongation 12 cycles: 6 hr at Tmax in liquid / 18 hr at Tmax in dry air Visual inspection or max allowance of change in tensile properties 12 May 2011 / VKRT meeting 22
23 Draft Evaluation Guideline KQ is published now Comments possible until May 15, 2011 Certified products will become KQ certificate 12 May 2011 / VKRT meeting 23
24 Thanks for your attention Questions? 12 May 2011 / VKRT meeting 24
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