Colibri. Automatic Tank Gauge CL6 Series Installation Guide

Transcription

1 Colibri Automatic Tank Gauge CL6 Series Installation Guide Manual # Revision Date Changes from Previous Revision C Jan Pipe compound brand change, Updated Control drawing. Franklin Fueling Systems 3760 Marsh Rd. Madison, WI USA Tel: Fax:

2 Notice FFS reserves the right to change this document and specifications at any time without notice. FFS makes no expressed or implied warranty with regard to the contents of this manual. FFS assumes no liability for errors or omissions, or for any damages, direct or consequential, that may result from the use of this document or the equipment that it describes. Trademarks FFS, Colibri, TS-5 Series, System Sentinel, SCALD, Brite, BriteBox, BriteBus, and BriteSensors are registered trademarks of Intelligent Controls. All brand and product names are trademarks or registered trademarks of their respective companies. Inspection of Materials Visually inspect all components for defects or damage prior to installation. If any defect or damage is found, do not use the product and contact FFS for further assistance. Contacting Franklin Fueling Systems (FFS) Please feel free to contact us by mail at: Franklin Fueling Systems 3760 Marsh Rd. Madison, WI USA Or contact us by phone, fax or Tel: sales@franklinfueling.com Fax: techserve@franklinfueling.com Tel: US & Canada Tel: México Tel: Europa Tel: Asia Please visit our web site at Copyright 2009 by Franklin Fueling Systems (FFS). No part of this publication may be reproduced in any form without the prior written consent of FFS. All rights reserved. ii

3 Contents Important Safety Messages...1 Introduction...2 Product Description...2 Console Installation...2 Console Location...2 Console Dimensions...3 Standard Installation Materials...4 Wiring the Console...5 Attach the probe wiring in order as shown on the label below... 5 Non-Intrinsically Safe Wiring... 6 Check Electrical Resistance to Earth Ground... 6 Control Drawing...8 iii

4 Important Safety Messages FFS equipment is designed to be installed in association with volatile hydrocarbon liquids such as gasoline and diesel fuel. Installing or working on this equipment means working in an environment in which these highly flammable liquids may be present. Working in such a hazardous environment presents a risk of severe injury or death if these instructions and standard industry practices are not followed. Read and follow all instructions thoroughly before installing or working on this, or any other related, equipment. As you read this guide, please be aware of the following symbols and their meanings: Warning Caution Danger This symbol identifies a warning. A warning sign will appear in the text of this document when a potentially hazardous situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous situation may involve the possibility of severe bodily harm or even death. This is a caution symbol. A caution sign will appear in the text of this document when a potentially hazardous environmental situation may arise if the instructions that follow are not adhered to closely. A potentially hazardous environmental situation may involve the leakage of fuel from equipment that could severely harm the environment. This symbol identifies an electrical danger. An electrical danger sign will appear in the text of this document when a potentially hazardous situation involving large amounts of electricity may arise if the instructions that follow are not adhered to closely. A potentially hazardous situation may involve the possibility of electrocution, severe bodily harm, or even death. Warning Warning Warning Warning Follow all applicable codes governing the installation and servicing of this product and the entire system. Always lock out and tag electrical circuit breakers while installing or servicing this equipment and any related equipment. A potentially lethal electrical shock hazard and the possibility of an explosion or fire from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing. Follow all federal, state and local laws governing the installation of this product and its associated systems. When no other regulations apply, follow NFPA codes 30, 30A and 70 from the National Fire Protection Association. Failure to follow these codes could result in severe injury, death, serious property damage and/or environmental contamination. When the Colibri system is used to monitor tanks containing gasoline or other flammable substances, you may create an explosion hazard if you do not follow the requirements in this manual carefully. All wiring must enter the console s enclosure through the designated knockouts. An explosion hazard may result if other openings are used. All wiring from probes to the console must be run in conduit separate from all other wiring. Failure to do so will create an explosion hazard. 1

5 Introduction This manual contains installation and site preparation instructions for FFS s Colibri console. Safety issues, troubleshooting information, warranty, service, and return policies, as defined in this manual, must be followed. Please read this entire manual carefully. Failure to follow the instructions in this manual may result in faulty operation, equipment damage, injury or death. Installer This equipment should only be serviced by an FFScertified technician. Product Description The Colibri is a complete, automatic, continuous monitoring system that performs a variety of functions. Performs inventory monitoring Generates reports automatically in response to preset / programmed conditions and alarms Provides audio-visual annunciation when an alarm or warning condition exists Is able to print reports on an external USB printer. Remotely accessible via Ethernet or RS-232 to any web browser. Leak detection and density monitoring Tank reconciliation and Autocalibration Console Installation Console Location Install the console indoors in an area classified as nonhazardous. Locate the console where personnel can easily make use of it; mount it at eye level for operator convenience. Mount the console level on a vertical surface between 2 feet (0.6 m) and 6 feet (1.9 m) high using the appropriate fasteners. Mounting the Console Removing the cover The cover must be removed by lifting with two hands. Press in on the cover release tabs on both ends to release the cover and lift it straight away from the unit (Figure 1). When reinstalling the cover put it on straight so the LED light pipes are not damaged. Cover Release Tabs LED Light Pipes Console Specifications Line Voltage: Frequency & Power: V~, 1.0 A 50/60 Hz, 150 W maximum Storage Temp.: -20 to 60 C (-4 to 140 F) Operating Temp.: 0 to 40 C (32 to 104 F) Operating Humidity: Cleaning: Splash Resistance: Location: 0 to 95%, non-condensing Relay Rating 240V~ Cloth or sponge slightly dampened in mild detergent Not to be exposed to direct spray, splash or drips Indoors in an office or in a nonhazardous pollution degree 2 environment per IEC60664 Figure 1: Inside Cover The Colibri console must be mounted in a location where explosive or flammable vapors are not present, otherwise an explosion hazard will be created which can result in severe injury, death, serious property damage and/or environmental contamination. Leave a minimum of two inches (5.1 cm) of space around the console open to allow for ventilation, communication port connections, conduit and wiring. Two mounting screw holes are located on the inside of the console. Use fasteners that have sufficient load carrying capacity and which are appropriate for wall construction. Make sure that there is enough room around the console for conduit coming into the unit, communication port connections, probe wiring, and console access. 2

6 Console Dimensions 9.25" (235 mm) Probe Interface Connections Ground stud See note " (25.4 mm) Power / relay Compartment Intrinsically safe wiring compartment 2X 0.21" (5.33 mm) 11.92" (303 mm) LCD Display (Optional) 2.24" (57 mm) 7.27" (185 mm) Cover Release Tab Both Ends Alarm Led Warning Led Power Led Communication Ports Non-Intrinsically Safe Conduit Entries Intrinsically Safe Conduit Entries Figure 2: Console Dimensions 3

7 Standard Installation Materials Circuit Breaker 20 Amp providing power only for the console Weatherproof Junction Boxes Minimum 16 cubic inch (406.4 cubic mm) weatherproof junction box, cover, and cover gasket for the manholes of liquid level probes. Also use ½ inch (16 mm) bushings for probe compression fittings. Use a weatherproof metal pull box for combining several circuits that will run into the console through one or more conduits. Use a separate weatherproof metal pull box to combine intrinsically safe (IS) liquid level probe wiring. Do not run other non-intrinsically safe wiring within the IS pull box. Run ½ inch (16 mm) IS probe conduit from the manholes to the IS pull box, and then run one or two ½ inch (16 mm) conduits to the console s IS conduit knockouts. Conduit Rigid metal conduit (RMC) - male NPT threaded: use ½ (16 mm) for IS probe wiring to the console (from the manholes, use ½ inch conduit), and use ½ inch (16 mm) for non-intrinsically safe accessories and power wiring. Use conduit hardware that is appropriate for the installation and meets local, state and federal requirements. Splice Connector Kits Must Be Used Warranty Requirement Use the FFS-approved, moisture-resistant, no-strip splice connectors for liquid level probes. You may order the TSP-KW30, which contains 30 of the FFS-approved, moisture-resistant connectors. Using moisture resistant splice connectors will: Reduce / eliminate corrosion of the wire connections from repeated exposure to water condensation, which causes eventual signal loss and system failure. Reduce or eliminate equipment damage from water flooding around the connectors, which causes shortcircuit damage. Thread Sealant (UL Classified) Use a non-hardening, stay-soft, gasoline compatible thread sealant to seal and waterproof all tank riser pipe threads. In addition, the thread sealant (or pipe dope as it is commonly known) should also be chemically non reactive to the product in the tank(s). Apply thread sealant to seal / waterproof all outdoor electrical conduit fitting threads including the hole plugs at the weatherproof junction boxes. Riser Pipes ANSI Schedule 40 (or chemically non-reactive) 2" or 4" (50.8 or mm) (8 NPT) riser pipes for liquid level probes. Probe Installation Kit(s) The appropriate FFS 2 or 4 probe installation kit must be used when installing TSP-LL2 (not -I) leak detection probes and / or Density Measurement float kits. Probe Install Kits: Part # TSP-K2A TSP-K2B TSP-K4A TSP-K4S TSP-K4B Description For 2" riser pipes, NPT For 2" riser pipes with BSP threads For 4" riser pipes, NPT 316 stainless steel for 4" riser pipes, NPT For 4" riser pipes with BSP threads Probe Floats Floats for 4 inch (101.6 mm) riser pipes, order: TSP- IGF4 for gasoline applications or TSP-IDF4 for diesel and fuel oil Floats for 3 inch (76.2 mm) riser pipes, order: TSP-IGF3 for gasoline applications or TSP-IDF3 for diesel and fuel oil Floats for 2 inch (50.8 mm) riser pipes, order: TSP-IGF2 for gasoline, TSP-IDF2 for diesel and fuel oils, or TSP-SSP stainless steel float for chemical products Density floats for 4 inch (101.6mm) riser pipes, order: TSP-IGF4D for gasoline applications and TSP-IDF4D for diesel and fuel oil. Manufacturer s Tank Chart for Each Tank The manufacturer s Tank Chart and other documentation will be used for installation and programming, and possibly for future reference. Keep this information do not discard it. 4

8 Wiring the Console Intrinsically Safe Wiring Non-intrinsically safe wiring cannot be run in the same conduit as intrinsically safe wiring. Probe Wiring The probe wiring is intrinsically safe and kept separate from all other wiring. Conduit must only enter the console enclosure through the designated knockouts. Installation may require the conduit to enter on top or bottom. Do not loose the conduit plugs and make sure any openings are covered by the plugs. Probe Terminals Figure 3: Probe Wiring Attach the probe wiring in order as shown on the label below. Number of Channels: 6 Safety Rating: Terms defined Term Uo Io Po Co Lo Probe Input Specifications Class I, Division 1, Group D, [Ex ia] IIA Entity Parameters Uo = V Io = ma Co = 1.04 uf Lo = 1.4 mh Po = 1.1 W Definition Maximum Output Voltage Maximum Output Current Maximum Output Power Maximum External Capacitance Maximum External Inductance Cables Required for Liquid Level Probes Use cables and wires compliant with national and local codes to insure reliable communication between the console and probes. To ensure reliable communication between a console and probes, FFS recommends using the types of cable shown below up to a recommended length of: All cable to be shielded twisted pair, 22AWG or greater and oil / water resistant. Distance feet (m) Capacitance (pf) per foot Inductance (µh) per foot Belden Cable 500 (152) <100 < * 1000 (305) <60 < (457) <20 < * Note: An asterisk (*) indicates cables that may be ordered from FFS. 5

9 Line Power Wiring Non-Intrinsically Safe Wiring Always lock out and tag electrical Warning circuit breakers while installing or servicing this equipment and any related equipment. A potentially lethal electrical shock hazard and the possibility of an explosion or fire from a spark can result if the electrical circuit breakers are accidentally turned on during installation or servicing. Power to the console must be 110 to 240 V~, 50 / 60 Hz. At the electrical power panel, use a 20 amp circuit breaker used only to supply power to the Colibri console. Note: Do not connect other equipment to this circuit. 110/240 VAC Line Power Wire Connection List Electrical Panel 20 Amp Circuit Breaker No. Conductors, Color (Gauge) 1 Black wire, 14 AWG (1.6 mm) min. Neutral 1 White Wire, 14 AWG (1.6 mm) min. Ground Bus 1 Green wire, 14 AWG (1.6 mm) min. Ground Bus 1 Green wire, 12 AWG (2.1 mm) min. Circuit 110/240 VAC Power Neutral Ground Safety Ground Console Ground Connection Attach the ground wire to the grounding stud in the console. Ground Stud Enclosure Nut Cup Washer Earth Ground Conductor Flat Washer Lock Washer Figure 5: Ground Stud Connection Figure 4: Power Wiring Connection The ground bus in the electrical panel must be connected to an earth ground as required by the National Electrical Code (or Canadian Electrical Code) when applicable. If the ground bus is not properly connected to an earth ground or if the IS safety ground is not properly connected at the console, a dangerous condition will be created which could result in an explosion. Check Electrical Resistance to Earth Ground After wiring the IS safety grounds, check the resistance between the IS safety ground terminals at the console and the earth ground this resistance must be less than 1 ohm. 6

10 Communication Ports The Colibri console has several communication ports that can be used to communicate with devices. The communication ports can be used to connect the console to a Local Area Network, Point of Sale device, external printer or modem. USB Modem Requirements In order for the console operating system to communicate with a USB modem, the modem must be CDC-ACM compliant. Printer Requirements The printer has to have a USB interface and support Hewlett-Packard Printer Command Language level 3 (PCL 3) or higher. The printer should not have a power save feature and should be started before starting the console. Relay Wiring Figure 6: Communication Ports Port Connector Type Devices RS-232 Comm 1 Ethernet USB (2) DB9 Male RJ-45 Type A Modem, P.O.S. or local PC Local network or computer External printer, modem or USB flash drive* * The USB flash drive can be used to collect data or load upgraded files RS-232 Communication Connectors One connector for RS-232 interface is provided on the bottom of the console The pin designations for the RS-232 connectors are as follows: Console RS-232 Comm Port 1 DB9 Connector, Male, DTE Figure 7: Relay Wiring Connection Relay Terminal Description Normally Closed 2. Common 3. Normally Open 4. Common 5. Normally Closed 6. Normally Open Note: Pay close attention to the relay connections. The position of the Normally Closed and Common terminals are swapped. Pin No. Function Input/Output 1 DCD I 2 RD I 3 TD O 4 DTE O 5 Signal GND 7 RTS O 8 CTS I 7

11 Control Drawing

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14 2013 FFS Rev. C