Raychem Link Boxes. Cable Services Limited. Powering the UK
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1 Raychem Link Boxes Cable Services Limited Powering the UK
2 EPP qxd:Broschab12stempl :27 Uhr Seite 2 Raychem Link Boxes Application Single core cables in operation carry alternating currents and induced voltages in the metallic sheath of the cable. These currents may cause, depending from the sheath bonding, circulating currents flowing in the cable sheath which reduce the transmission capacity of the cable and cause an additional heating. Link Boxes are used for earthing and bonding cable sheaths of single core cables so that the induced voltages and circulating currents are eliminated or reduced. Major Design Elements Tyco Electronics Raychem link boxes have reliable design and the housing (1) is made of stainless steel. The enclosure is water and dust tight type tested to fulfil the requirements of protection class IP68 for installations below ground. For other applications e.g. indoor installation, link boxes with less protection class are also available. Designs are capable to withstandings different electrical demands for several voltage classes. The link box lid is lockable (2) by a standard security deadlock. The optional sheath voltage limiters (SVL) (3) are made of zinc oxide and are designed to meet the requirements of IEC Link boxes with SVL s are available for different voltage classes and provide active over-voltage protection that contributes directly to improved reliability of the system. The indoor post-insulators (4) made of epoxy resin are light weight and provide reliable electrical performance. The cable entries (5) are available with different inner diameters to fit single core or concentric cables with different cross sections. For perfect sealing cable entries are protected with coated heat shrink tubes (6). Sheath bonding cables are fixed by various methods with compression lugs (7) or by using clamping rings. The tinned copper links (8) are removable and available for cross sections up to 300 mm Advanced Features Different designs available Stainless steel box Different mechanical protection levels up to IP68 Electrically and mechanically type tested 1-phase and 3-phase boxes With or without surge arresters With or without removable links For concentric cables or single core cables Cross sections up to 300 mm2 ZnO sheath voltage limiter for up to 7kV protection levels, larger protection levels on request Short circuit current up to 40 ka 1 sec
3 EPP qxd:Broschab12stempl :27 Uhr Seite 3 Most popular cable sheath grounding options: Single point earthing On relatively short cable sections the cable sheaths are solidly bonded together and earthed at one position. The sheaths of the three cable sections are connected and grounded at one point only. At all other points, there will be a voltage between sheath and ground that will be at its maximum at the farthest point from the ground bond. Since there is no closed sheath circuit, current does not flow along the sheaths and no sheath circulation current loss occurs. Cross bonding The cable route is sectionalized into equal lengths. The sections are cross connected to neutralize the induced voltages. The phase sum of the introduced voltages will be zero and hence there will be no circulating currents when the cable laying is symmetrical. Cross bonding and transposition For cable laying in unsymmetrical formations the induced voltages are not equal at each phase and therefore the phase sum of the voltages are not zero despite cross bonding. The cables are transposed at each joint position and the cable sheaths are cross connected, each cable occupies the same relative position in the cable formation. By this means the phase sum of the induced voltage sheaths is over three sections the same. Typical application example:
4 Selection tables for Raychem Link Boxes Box size (LxHxW) (mm) 496x322x x322x451 Total weight Approx. 35 kg Approx. 35 kg Description HVLB-E-S U-IP68 HVLB-E-S-x*-1-2-U-IP68 Box size (LxHxW) (mm) 496x322x x322x725 Total weight Approx. 65 kg Approx. 65 kg Description HVLB-E-S U-IP68 HVLB-E-S-x*-3-2-U-IP68 Box size (LxHxW) (mm) 496x322x x322x862 Total weight Approx. 75 kg Approx. 75 kg Description HVLB-E-S U-IP68 HVLB-E-S-x*-4-2-U-IP68 * indicates voltage class of sheath voltage limiter (SVL)
5 Selection tables for Raychem Link Boxes Box size (LxHxW) (mm) 496x322x x322x995 Total weight Approx. 85 kg Approx. 85 kg Description HVLB-E-S U-IP68 HVLB-E-S-x*-5-2-U-IP68 Bonding lead (type) Single-core Concentric (coaxial) Bonding lead (mm 2 ) Sheath voltage limiters 1 kv-6 kv 1 kv-6 kv Box size (LxHxW) (mm) 665x395x x395x665 Total weight Approx. 68 kg Approx. 68 kg Cable connection Clamping ring Clamping ring Impulse withstand voltage (kv) AC withstand voltage (kv) DC withstand voltage (kv) - - Description HVLB-C-S-x*-6-2-U-IP68 HVLB-E-C-x*-3-2-U-IP68 Bonding lead (type) Concentric (coaxial) Concentric (coaxial) Bonding lead (mm 2 ) Box size (LxHxW) (mm) 621x356x x356x883 Total weight Approx. 100 kg Approx. 100 kg Cable connection Clamping ring Clamping ring Description HVLB-E-C HVLB-C-C-x* * indicates voltage class of the sheath voltage limiter (SVL)
6 Selection tables for Raychem Link Boxes Protection class IP 56 IP 56 Application Non buried Non buried Box size (LxHxW) (mm) 310x255x x255x310 Total weight Approx. 16 kg Approx. 16 kg Connection links Removable copper 240 mm 2 Removable copper 240 mm 2 Impulse withstand voltage (kv) AC withstand voltage (kv) DC withstand voltage (kv) Short circuit current (ka/1s) - - Description HVLB-GND-0-3 HVLB-GND- x*-3 Protection class IP 56 IP 56 Application Non buried Non buried Box size (LxHxW) (mm) 310x255x x255x310 Total weight Approx. 16 kg Approx. 16 kg Connection links Copper 240 mm 2 Copper 120 mm 2 Impulse withstand voltage (kv) AC withstand voltage (kv) DC withstand voltage (kv) Short circuit current (ka/1s) - - Description EPPA EPPA-055-x*-3 Protection class IP 68 IP 56 Application Non buried Non buried Sheath voltage limiters 1 kv-6 kv 1 kv-6 kv Box size (LxHxW) (mm) 310x255x x255x310 Total weight Approx. 16 kg Approx. 16 kg Connection links Copper 120 mm 2 Copper 120 mm 2 Impulse withstand voltage (kv) AC withstand voltage (kv) DC withstand voltage (kv) Short circuit current (ka/1s) - - Description EPPA-055-x*-3-xx-IP68 EPPA-055-x*-3 * indicates voltage class of the sheath voltage limiter (SVL)
7 Selection tables for Raychem Link Boxes Protection class IP 56 IP 56 Application Non buried Non buried Box size (LxHxW) (mm) 300x165x x165x190 Total weight Approx. 10 kg Approx. 11 kg Connection links Removable copper 120 mm 2 Removable copper 120 mm 2 Impulse withstand voltage (kv) AC withstand voltage (kv) DC withstand voltage (kv) Short circuit current (ka/1s) - - Description EPPA EPPA-055-x*-1
8 Cable Services Limited Powering the UK RS To place an order or for more information please contact your Cable Services sales team. Cable Services - Wrexham Rhosddu Industrial Estate, Rhosrobin, Wrexham LL11 4YZ. Tel: Fax: sales@cableservices.co.uk Cable Services - Stone Unit 2 Douglas Park, Opal Way, Stone Business Park, Stone, Staffordshire ST15 0YJ Tel: Fax: central@cableservices.co.uk Cable Services - Liverpool 43 St. Johns Road, Liverpool L20 8AZ. Tel: Fax: lpool@cableservices.co.uk Smith Electrical - Glasgow Unit 14, Block 8, Thornliebank Industrial Estate, Glasgow G46 8JH. Tel: Fax: sales@smithelec.co.uk Whilst Cable Services Limited has made every reasonable effort to ensure the accuracy of the information contained in this brochure, Cable Services Limited cannot assure that this information is error free. For this reason, Cable Services Limited does not make any representation or offer any guarantee that such information is accurate, correct, reliable or current. Cable Services Limited reserves the right to make any adjustments to the information at any time. Cable Services Limited expressly disclaims any implied warranty regarding the information contained herein, including, but not limited to, the implied warranties of merchantability or fitness for a particular purpose. Cable Services Limited s only obligations are those stated in Cable Services Limited s Standard Terms and Conditions of Sale. Cable Services Limited will in no case be liable for any incidental, indirect or consequential damages arising from or in connection with, including, but not limited to, the sale, resale, use or misuse of its products. Users should rely on their own judgment to evaluate the suitability of a product for a certain purpose and test each product for its intended application. In case of any potential ambiguities or questions, please don t hesitate to contact us for clarification. Issue4 03/12
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