Dust caps, electrical connector DPM Commercially available Hoisting rope Ref. ITEL FX 572, 624, 625, 628, 631, FX ALL

Transcription

1 FX ALL FX ALL CONTAINER, ENGINE/APU FIRE EXTINGUISHER - REMOVAL/INSTALLATION 1.General A.This procedure has the removal and installation instructions for the engine and auxiliary power unit fire extinguisher containers. B.The removal and installation instructions are the same for the fire extinguisher containers from the two manufacture's. Except as noted C.Two fire extinguisher containers are installed on the front spar of each wing near the No. 1 and No. 3 engines. These fire extinguisher containers supply fire agent to wing and pylon area. Also, there are two fire extinguisher containers installed in the aft fuselage. These fire extinguisher containers supply fire agent to the auxiliary power unit and the No. 2 engine. D. E.The fire extinguisher containers can not be filled on the aircraft. Replace an empty fire extinguisher container with a full fire extinguisher container. F.Unless different instructions are given these procedures are the same for all engine/auxiliary power unit fire extinguisher containers. TASK REMOVAL OF THE ENGINE/AUXILIARY POWER UNIT FIRE EXTINGUISHER CONTAINERS A.Fixtures, Tools, Test and Support Equipment (1)Fixtures, Tools, Test and Support Equipment REFERENCE DESIGNATION Dust caps, electrical connector DPM Commercially available Dust caps, electrical connector DPM Commercially available Hoisting rope ITEL FX 572, 624, 625, 628, 631, FX ALL Page 1 of 10

2 REFERENCE Protective cap, (P/N ) Work platform, 20 ft (6 m) minimum DESIGNATION Pacific Scientific B.References Reference ITEL C.Access Panels Number 516DB 616DB Title REMOVAL OF THE ENGINE AND AUXILIARY POWER UNIT FIREX DISCHARGE HEAD (P/B 401) Illustrated Tool and Equipment List Name/Location LEFT WING INBOARD LEADING EDGE AND SLATS, BOTTOM RIGHT WING INBOARD LEADING EDGE AND SLATS, BOTTOM D. Job Set-up - Engine/Auxiliary Power Unit Fire Extinguisher Removal SUBTASK Number 516DB 616DB (1)Open the applicable access panels: Name/Location LEFT WING INBOARD LEADING EDGE AND SLATS, BOTTOM RIGHT WING INBOARD LEADING EDGE AND SLATS, BOTTOM SUBTASK WARNING: TAG AND USE SAFETY CLIPS TO SAFETY THE CIRCUIT BREAKERS. IF THE CIRCUIT BREAKERS ARE NOT OPENED, TAGGED, AND SAFETIED, INJURY TO PERSONS AND DAMAGE TO EQUIPMENT CAN OCCUR. (2)Open these circuit breakers and install safety tags: OVERHEAD, BATTERY DIRECT BUS Row Col Number Name A 16 B1-648 FIREX CONTROL AGENT 1 FX , 572, , 579, 580, , , , 623, 625 E.Procedure - Engine/Auxiliary Power Unit Fire Extinguisher Container Removal SUBTASK Page 2 of 10

3 (1)Remove the applicable engine or APU discharge heads. ( REMOVAL OF THE ENGINE AND AUXILIARY POWER UNIT FIREX DISCHARGE HEAD, TASK ) SUBTASK (2)Remove the applicable fire extinguisher container (1) as follows: ( Figure 401 or Figure 402) FX 572, 624, 625, 628, 631, FX ALL (a) (b)install a protective cap on the (P/N ) on the discharge boss. (c)disconnect the electrical connector (2) from the pressure switch. 1)Install the protective caps and plugs on the fire extinguisher container (1) and electrical connector (2). (d)attach a hoist rope to the fire extinguisher container (1). ITEL NOTE: Hoist rope is for wing engine Firex containers only. (e)on fire extinguisher containers for engines No. 1 or No. 3, remove bolt (7), washer (8), and disconnect fire extinguisher container (1) from clevis. 1)Remove bolt (3), washer (4), and nut (5) and disconnect fire extinguisher container (1) from clevis. (f)on fire extinguisher containers for engines No.2 engine or APU remove bolt (7) washer (8). (g) 1)Remove quick-release pin (6) and disconnect fire extinguisher container (1) from clevis. 1)Remove quick-release pin (6) and disconnect fire extinguisher container (1) from clevis. Page 3 of 10

4 WARNING: GET SUFFICIENT AID FROM PERSONS AND EQUIPMENT TO HOLD THE COMPONENT DURING REMOVAL AND INSTALLATION. THIS COMPONENT WEIGHS MORE THAN 35 LBS (15.9 KG). THIS WILL PREVENT INJURY TO PERSONS AND DAMAGE TO EQUIPMENT. (h)carefully remove applicable fire extinguisher container (1) from the aircraft. FX ALL Figure 401.No.1 No. 3 No. 2 Engine /APU Fire Extinguisher Container - Removal/Installation (Sheet 1) TASK Page 4 of 10

5 3.INSTALLATION OF THE ENGINE/AUXILIARY POWER UNIT FIRE EXTINGUISHER CONTAINER A.Fixtures, Tools, Test and Support Equipment (1)Fixtures, Tools, Test and Support Equipment REFERENCE DESIGNATION Dust caps, electrical connector DPM Commercially available Dust caps, electrical connector DPM Commercially available Hoisting rope ITEL Work platform, 20 ft (6 m) minimum Lockwire, NASM20995N20, DPM684 Not specified FX 572, 624, 625, 628, 631, B.Consumable Materials (1)Consumable Materials NOTE: It is possible that some materials in the Consumable Materials Chart can not be used for some or all of their necessary applications. Before you use the materials, make sure the types, quantities, and applications of the materials necessary are legally permitted in your location. All persons must obey all applicable federal, state, local and provincial laws and regulations when it is necessary to work with these materials. C.References Reference P/ B Title SYSTEM, ENGINE AND AUXILIARY POWER UNIT FIRE EXTINGUISHER - TEST ELECTRICAL CONTINUITY TEST OF THE ENGINE FIRE EXTINGUISHER CONTAINERS AGENT 1 AND AGENT 2 (P/ B 501) ELECTRICAL CONTINUITY TEST OF THE AUXILIARY POWER UNIT FIRE EXTINGUISHER CONTAINERS AGENT 1 AND AGENT 2 (P/B 501) ELECTRICAL CONTINUITY TEST OF THE AUXILIARY POWER UNIT FIRE EXTINGUISHER CONTAINER AGENT 3 (P/B 501) INSTALLATION OF THE ENGINE AND AUXILIARY POWER UNIT FIREX DISCHARGE HEAD (P/B 401) LOW PRESSURE TEST OF THE ENGINE FIRE EXTINGUISHER CONTAINERS AGENT 1 AND AGENT 2 (P/B 501) Page 5 of 10

6 Reference SWPM SWPM ITEL D.Access Panels Number 516DB 616DB Title LOW PRESSURE TEST OF THE AUXILIARY POWER UNIT FIRE EXTINGUISHER CONTAINERS AGENT 1 AND AGENT 2 (P/ B 501) LOW PRESSURE TEST OF THE AUXILIARY POWER UNIT FIRE EXTINGUISHER CONTAINER AGENT 3 (P/B 501) GENERAL INSTALLATIONS HARDWARE - MAINTENANCE PRACTICES ELECTRICAL BONDING - MAINTENANCE PRACTICES Illustrated Tool and Equipment List Name/Location LEFT WING INBOARD LEADING EDGE AND SLATS, BOTTOM RIGHT WING INBOARD LEADING EDGE AND SLATS, BOTTOM E.Job Set-up - Engine/Auxiliary Power Unit Fire Extinguisher Container Installation SUBTASK Number 516DB 616DB (1)Make sure the applicable access panels are open: Name/Location LEFT WING INBOARD LEADING EDGE AND SLATS, BOTTOM RIGHT WING INBOARD LEADING EDGE AND SLATS, BOTTOM SUBTASK WARNING: TAG AND SAFETY THE CIRCUIT BREAKERS WITH SAFETY RINGS. IF THE CIRCUIT BREAKERS ARE NOT OPENED, TAGGED, AND SAFETIED, THE FIRE EXTINGUISHER CONTAINERS CAN ACCIDENTALLY OPERATE. THIS CAN CAUSE INJURIES TO PERSONS AND DAMAGE TO EQUIPMENT. (2)Make sure that these circuit breakers are open and have safety tags: OVERHEAD, BATTERY DIRECT BUS Row Col Number Name A 16 B1-648 FIREX CONTROL AGENT 1 FX , 572, , 579, 580, , , , 623, 625 F. Procedures - Engine/Auxiliary Power Unit Fire Extinguisher Container Installation Page 6 of 10

7 SUBTASK (1)Install the applicable fire extinguisher container (1) as follows: ( Figure 401 or Figure 402) FX 572, 624, 625, 628, 631, (a) (b)prepare the mounting areas for electrical bond. ( ELECTRICAL BONDING - MAINTENANCE PRACTICES, SWPM ) WARNING: GET SUFFICIENT AID FROM PERSONS AND EQUIPMENT TO HOLD THE COMPONENT DURING REMOVAL AND INSTALLATION. THIS COMPONENT WEIGHS MORE THAN 35 LBS (15.9 KG). THIS WILL PREVENT INJURY TO PERSONS AND DAMAGE TO EQUIPMENT. (c)for No.1 and No. 3 engine, attach the hoist rope and lift fire extinguisher container (1) into position. 1)Install the four bolt (3), washer (4) in the mount brackets and one bolt (3), washer (4), and nut (5) in the to clevis. 2)Remove hoist rope from No.1 and No. 3 engine fire extinguisher container (1). WARNING: GET SUFFICIENT AID FROM PERSONS AND EQUIPMENT TO HOLD THE COMPONENT DURING REMOVAL AND INSTALLATION. THIS COMPONENT WEIGHS MORE THAN 35 LBS (15.9 KG). THIS WILL PREVENT INJURY TO PERSONS AND DAMAGE TO EQUIPMENT. (d)carefully lift the No.2 and APU fire extinguisher container into position. (e) 1)Install the two bolt (7), washer (8) in the mount brackets and install quick-release pin (6) in the clevis. 1)Install the two bolt (9), washer (10) in the mount brackets and install quick-release pin (6) in the clevis. Page 7 of 10

8 (f)do an electrical bond check for attach bolts to the mount brackets. ( ELECTRICAL BONDING - MAINTENANCE PRACTICES, SWPM ) (g)remove protective caps on fire extinguisher container (1). (h)install fire extinguisher discharge head. ( INSTALLATION OF THE ENGINE AND AUXILIARY POWER UNIT FIREX DISCHARGE HEAD, TASK ). 1)If a fire extinguisher container is being replaced due to a discharge event (either by command or due to the overpressurization of a firex bottle resulting in a thermal discharge), do a routing and leak check of the applicable engine/apu fire extinguishing deployment lines. ( SYSTEM, ENGINE AND AUXILIARY POWER UNIT FIRE EXTINGUISHER - TEST, PAGEBLOCK /501) NOTE: A five flight-cycle allowance is permitted so that the aircraft can return to a facility or base that is equipped to perform the routing and leak check on the applicable fire extinguishing deployment lines. (i)remove protective caps from connector (2) and pressure switch. 1)Check the connector (2) and pressure switch for damage and unwanted material. GENERAL INSTALLATIONS HARDWARE - MAINTENANCE PRACTICES, SWPM (j)connect electrical connector (2) to pressure switch. Safety electrical connector with lockwire. SUBTASK (2)Remove the safety tags and close these circuit breakers: OVERHEAD, BATTERY DIRECT BUS Row Col Number Name A 16 B1-648 FIREX CONTROL AGENT 1 FX , 572, , 579, 580, , , , 623, 625 Page 8 of 10

9 FX ALL SUBTASK (3)Do an electrical continuity test of the applicable fire extinguisher system container. ( ELECTRICAL CONTINUITY TEST OF THE ENGINE FIRE EXTINGUISHER CONTAINERS AGENT 1 AND AGENT 2, TASK ) ( ELECTRICAL CONTINUITY TEST OF THE AUXILIARY POWER UNIT FIRE EXTINGUISHER CONTAINERS AGENT 1 AND AGENT 2, TASK ) FX ALL (a) SUBTASK (4)Low pressure test the applicable fire extinguisher containers agent 1 and agent 2. ( LOW PRESSURE TEST OF THE ENGINE FIRE EXTINGUISHER CONTAINERS AGENT 1 AND AGENT 2, TASK )( LOW PRESSURE TEST OF THE AUXILIARY POWER UNIT FIRE EXTINGUISHER CONTAINERS AGENT 1 AND AGENT 2, TASK ) Number 311AB 516DB 616DB (a) G.Job Close-up - Engine/Auxiliary Power Unit Fire Extinguisher Container Installation SUBTASK (1)Remove all the tools and equipment from the work area. Make sure the area is clean. SUBTASK (2)Close the applicable access panels: Name/Location TASK LEFT WING INBOARD LEADING EDGE AND SLATS, BOTTOM RIGHT WING INBOARD LEADING EDGE AND SLATS, BOTTOM 4.REMOVE AND REPLACE THE ENGINE (S) AND APU FIREX CONTAINER Page 9 of 10

10 A.General (1)This procedure is a scheduled maintenance task. B.Procedure - Remove and replace the applicable Engine and APU Firex Container SUBTASK (1)Remove the applicable engine or APU firex container. ( REMOVAL OF THE ENGINE/AUXILIARY POWER UNIT FIRE EXTINGUISHER CONTAINERS, TASK ) SUBTASK (2)Replace the engine or APU firex container. SUBTASK (3)Install the applicable engine or APU firex container. ( INSTALLATION OF THE ENGINE/AUXILIARY POWER UNIT FIRE EXTINGUISHER CONTAINER, TASK ) Page 10 of 10