HZ432 TrueZONE. Zone Panel Professional Installation Guide

Transcription

1 HZ43 TrueZON Zone Panel Professional Installation uide

2 Installation uide Table of ontents Specifications... Accessories... Mounting...3 Wiring...4 Wiring: Heat Pump...6 Wiring: Dual Fuel...8 Basic onfiguration... 0 Operation... Advanced onfiguration... heckout... 3 Warranty... 4 Need Help? For assistance with this product please visit or call Honeywell Zoning Hotline toll-free at ead and save these instructions. U.S. egistered Trademark. Patents pending. opyright 007 Honeywell International Inc. All rights reserved.

3 HZ43 TrueZON Input atings: Voltage: 8-30 VA 50/60 Hz transformer of 40 VA or more. urrent Draw: Zone Panel: 0 VA max. All VA specifications at 4 VA. Wiring: 8-gauge solid (not stranded) wire. Temperature atings: Shipping: -0 to 50 F (-9 to 66 ) Operating: -40 to 65 F (-40 to 74 ) Dimensions: See below. Specifications missions: omplies with F lass B, part 5 requirements. Humidity atings: 5% to 90% H non-condensing. 3.4 (34) 8 (03).86 (47) M4797 HZ43 TrueZON panel dimensions in in. (mm)

4 Installation uide Accessories Table. ecommended Thermostats. System Non- Programmable Programmable Single- TH50D, TH30D, TH80U, TH60D, Stage T87N TH40D Multi- Stage TH50D TH830U, TH83U, TH60D, TH94 Heat- Pump TH50D (H/ only) TH30D (H/ only) TH530U* (Up to 3H/) TH830U (Up to 3H/) TH83U (Up to 3H/) TH630U* (Up to 3H/) TH60D (H/ only) TH40D (H/ only) TH94* ** Note: These thermostat models all have different fourdigit suffixes. All versions of the model numbers listed above will work with the applications they're listed for. * Stage 3 heat needs to be controlled by the zone panel with this model. ** This thermostat cannot put the panel into emergency heat. Type Zone Zone Bypass Table. ecommended Dampers. Honeywell ound ectangular Damper Spring-open/ AD ZD power-closed Power-open/ MAD/ For recommended power-closed D dampers call the Honeywell Zoning Hotline at Static pressure SPD SPD regulat- ing damper Table 3. Maximum Dampers.* Ambient Temp. Maximum Damper VA per Zone 00 F (38 ) F (7 ) 6.8 * Use an SD (Slave Damper ontrol elay) for additional dampers. Maximum dampers per panel is limited by transformer size. nsure transformer is large enough to power the panel (0 VA) and dampers. Table 4. Accessories. Accessory Description 40 VA transformer* AT40A04* 75 VA transformer AT75A008 Discharge Air 7735A000* Temperature Sensor * Outdoor Air Temperature Sensor TAZ-4 SD * Included in HZ43K kit. 7089U006 TotalZone Add-A-Zone TM ontrol Panel Slave Damper ontrol elay

5 HZ43 TrueZON Mounting Mount the HZ43 TrueZON panel near the HVA equipment; locate it on a wall, stud, roof truss, or coldair return. NOT: The HZ43 TrueZON panel can be mounted in any orientation; level it for appearance only. SPD BPASS DAMP ZD SIS ZON DAMPS SUPP DUT (ATNAT OATION) TrueZON PAN MOUNTD ON TUN DUT TrueZON PAN MOUNTD ON WA (AT AST 3 FT FOM PNUM) FUNA O AI ONDITION M4738 Separate the zone panel cover from the base, and use the base as a template to drill mounting holes. Attach the base to the wall, stud, roof truss, or duct with appropriate screws (not included). Use two screws for attaching to a stud or roof truss, or four screws for duct or drywall/plaster installations. M

6 Installation uide Wiring AUTION: Voltage Hazard. an cause electrical shock or equipment damage. Disconnect power before beginning installation. Wire entire panel before applying transformer power. Follow these steps for wiring all systems. However, wiring will vary depending on equipment. For conventional systems, refer to this page. For heat pump systems, see pages 6 and 7. For dual fuel systems, see pages 8 and 9. Wiring must comply with applicable codes, ordinances, and regulations. Use the following wiring diagrams to wire the zone panel to the thermostats and dampers. 3 Install thermostats using instructions provided with thermostats. onnect thermostat to zone panel. To connect wire to the panel, strip approximately /4 in. of insulation and push wire into terminal. To release wire, press the button on top of the terminal. c W ZON 4 DAMP THMOSTAT M4808 The HZ43 offers many innovations for wire management and organization: wires can be run behind the panel, through wire channels on its sides, and attached to a wiring anchor with a cable tie. M Install dampers using instructions provided with dampers. onnect dampers to zone panel. NOT: Multiple dampers can be wired in parallel. AD O ZD DAMP SPIN-OPN POW-OSD OMMON ZON 3 DAMP ZON DAMP OPN OSD D O MAD DAMP POW-OPN POW-OSD AD O ZD DAMP SPIN-OPN POW-OSD ZON DAMP M

7 HZ43 TrueZON Wiring 5 onnect as shown. SNSO 7735A000 M onnect equipment as shown. HVA 4 VOT TANS. W FAN A QUIPMNT H O B DS/BK The DS/BK terminal is used with a variable-speed fan. onnect the DS, BK, ODD, or DHUM terminal on the HVA equipment to this terminal. When zone is calling (or 5% on systems with more than 4 zones) this terminal will be de-energized of 4 VA. This reduces blower speed on most variable speed blowers. M4809 OMPSSO A (HOT) 7 onnect transformer as shown. DDIATD TANSFOM POW M

8 Installation uide Heat Pump Use the following diagram for wiring a -heat/-cool heat pump with electric auxiliary heat. NOT: ou can use a conventional thermostat for a heat pump system; however, em heat can only be controlled by heat pump thermostats. The diagram below shows a heat pump thermostat used with a heat pump system. AD O ZD DAMP SPIN-OPN POW-OSD OMMON OPN D O MAD DAMP POW-OPN POW-OSD AI HAND 4 VOT TANS. M. HAT. HAT FAN A HAT PUMP VSIN VAV c (HOT) DDIATD TANSFOM 7089U006 OUTDOO TMPATU SNSO ZON 4 DAMP THMOSTAT QUIPMNT POW SNSOS ASSOIS H O B DS/BK AZ AZ OT OT 3 HAT HAT HAT 3 OO OO PU FAN M HAT HZ43 MN HAT HOM ONFI HK OUT ZON ZON ZON 3 ZON 4 ZON DAMP THMOSTAT ZON 3 ZON THMOSTAT DAMP DAMP THMOSTAT OSD c c c AD O ZD DAMP SPIN-OPN POW-OSD AD O ZD DAMP SPIN-OPN POW-OSD 7735A000 ADJUST STTIN 3 ATNATIV ABD ON SOM THMOSTATS. FO THMOSTATS WITH SPAAT O AND B TMINAS, ATTAH O FO OO HANOV VAVS, AND ATTAH B FO HAT HANOV VAVS. IF QUIPMNT DOS NOT HAV SPAAT AND TMINAS, JUMP TO ON PAN AND WI TO. M4794 Zone panel wiring heat pump, -heat/-cool with electric auxiliary heat

9 HZ43 TrueZON Use the following diagram for wiring a 3-heat/-cool heat pump with electric stage 3 heat. Heat Pump AD O ZD DAMP SPIN-OPN POW-OSD OMMON OPN D O MAD DAMP POW-OPN POW-OSD AI HAND 4 VOT TANS. M. HAT. HAT FAN A HAT PUMP VSIN VAV c (HOT) 7089U006 OUTDOO TMPATU SNSO DDIATD TANSFOM ZON 4 DAMP THMOSTAT QUIPMNT POW SNSOS ASSOIS H O B DS/BK AZ AZ OT OT 3 HAT HAT HAT 3 OO OO PU FAN M HAT HZ43 MN HAT HOM ONFI HK OUT ZON ZON ZON 3 ZON 4 ZON DAMP THMOSTAT ZON 3 ZON THMOSTAT DAMP DAMP THMOSTAT OSD c c c AD O ZD DAMP SPIN-OPN POW-OSD AD O ZD DAMP SPIN-OPN POW-OSD 7735A000 ADJUST STTIN 3 ATNATIV ABD ON SOM THMOSTATS. FO THMOSTATS WITH SPAAT O AND B TMINAS, ATTAH O FO OO HANOV VAVS, AND ATTAH B FO HAT HANOV VAVS. IF QUIPMNT DOS NOT HAV SPAAT AND TMINAS, JUMP TO ON PAN AND WI TO. M4795 Zone panel wiring heat pump, 3-heat/-cool with electric stage 3 heat

10 Installation uide Dual Fuel Use the following diagram for wiring a dual-fuel system with single-stage furnace and single-stage heat pump. AD O ZD DAMP SPIN-OPN POW-OSD OMMON OPN D O MAD DAMP POW-OPN POW-OSD FUNA 4 VOT TANS. W FAN A HAT PUMP VSIN VAV c (HOT) DDIATD TANSFOM 7089U006 OUTDOO TMPATU SNSO ZON 4 DAMP THMOSTAT QUIPMNT POW SNSOS ASSOIS H O B DS/BK AZ AZ OT OT HAT HAT HAT 3 OO OO PU FAN M HAT HZ43 MN HAT ZON ZON ZON 3 ZON 4 ZON DAMP THMOSTAT ZON 3 ZON THMOSTAT DAMP DAMP THMOSTAT OSD c c c AD O ZD DAMP SPIN-OPN POW-OSD AD O ZD DAMP SPIN-OPN POW-OSD HOM ONFI HK OUT 7735A000 ADJUST STTIN Zone panel wiring dual fuel: single-stage furnace and single-stage heat pump. M

11 HZ43 TrueZON Use the following diagram for wiring a dual-fuel system with two-stage furnace and two-stage heat pump. dual Fuel AD O ZD DAMP SPIN-OPN POW-OSD OMMON OPN D O MAD DAMP POW-OPN POW-OSD FUNA 4 VOT TANS. HAT W HAT FAN A HAT PUMP VSIN VAV c (HOT) DDIATD TANSFOM 7089U006 OUTDOO TMPATU SNSO ZON 4 DAMP THMOSTAT QUIPMNT POW SNSOS ASSOIS H O B DS/BK AZ AZ OT OT HAT HAT HAT 3 OO OO PU FAN M HAT HZ43 MN HAT ZON ZON ZON 3 ZON 4 ZON DAMP THMOSTAT ZON 3 ZON THMOSTAT DAMP DAMP THMOSTAT OSD c c c AD O ZD DAMP SPIN-OPN POW-OSD AD O ZD DAMP SPIN-OPN POW-OSD HOM ONFI HK OUT 7735A000 ADJUST STTIN Zone panel wiring dual fuel: two-stage furnace and two-stage heat pump. M

12 Installation uide onfiguration To enter onfiguration: Press the Mode button (the onfig D will light up). HOM ONFI HK OUT MOD HOM ONFI HK OUT MOD BAK ADJUST STTIN NXT BAK ADJUST STTIN NXT M4799 M480 Use the Back and Next buttons to navigate through the configuration menus. Pressing Next enters the selected option for that menu item and advances to the next menu. Adjust settings up or down by pressing the Adjust Setting button. HOM ONFI HK OUT MOD BAK ADJUST STTIN NXT M48 3 The flow chart below illustrates basic zone panel configuration. For additional configuration, see Advanced onfiguration on page. The label on the inside cover of the HZ43 Zone Panel also contains configuration information. M

13 HZ43 TrueZON The HZ43 TrueZON panel contains an D display that communicates system and zone status. The Ds indicate the following information. Operation Much of this information, as well as configuration information, is listed on the label on the inside of the HZ43 cover. For users who prefer French or Spanish labels, they are provided in the FS document. ut them out and attach them to the inside of the HZ43 cover. HZ43 HAT HAT HAT 3 OO OO PU FAN M HAT ZON ZON ZON 3 ZON 4 MN HAT D HAT HAT HAT 3 OO OO PU FAN M HAT ZON,, 3, 4 Description Table 5. D Operation. Solid when in heat stage. Blinking when high limit mode has been reached. Solid when in heat stage. Blinking when stage locked out due to or OT. Solid when in heat stage 3. Blinking when stage 3 locked out due to or OT. Solid when in cool stage. Blinking when low limit mode has been reached. Solid when in cool stage. Blinking when stage locked out due to. Solid when in purge (at power-up and after a call for heat or cool). Blinking when the sensor has failed, or the wires are shorted or open. Will blink for 3 minutes at power-up if is not present. Solid with a call for fan only. Solid when in emergency heat mode. This light does not indicate a call for heat. mergency heat will only run when both HAT and M HAT are lit. Solid green when open or opening. Solid red when closed or closing. Blinking amber when there is a damper or thermostat short circuit (circuit breaker trip). M

14 Installation uide Advanced onfiguration Use the Adjust Setting, Next, and Back buttons to configure the zone panel. See the onfiguration section on page 0 for instructions on using these buttons. Table 6. Advanced onfiguration. Menu Name Menu Title (D Menu Options (D bottom Menu option description Notes: top line) line; defaults in bold) Heat Fan HAT FAN [HVA] PAN Fan control by HVA In heat mode, fan controlled by HVA or turned ONTO HVA [PAN] Fan control by Panel on by panel in call for heat. Stage Timer STA TIM [5 MIN] > < [60 MIN] [5 MIN] > 5 minutes 60 minutes Number of minutes to delay before engaging second stage. Stage 3 Timer STA 3 TIM [5 MIN] > < [60 MIN] [5 MIN] > 5 minutes 60 minutes Number of minutes to delay before engaging third stage. Purge Timer PU TIM [] MIN.0 minutes Number of minutes panel will purge following [3.5] 5 MIN 3.5 minutes call for heat or cool. 3.5 [5] MIN 5.0 minutes Purge Fan FAN IN PU [HVA] PAN Fan control by HVA Fan controlled by HVA or panel during purge. HVA [PAN] Fan control by Panel Purge Dampers PU DAMPS [UNHAND] OPN Dampers Unchanged Damper position unchanged or all dampers UNHAND [OPN] Dampers All Open open during purge. Auto hangeover Delay HANOV [5] 0 30 MIN 5 minutes auto changeover timer Number of minutes to delay auto changeover DA 5 [0] 30 MIN 0 minutes auto changeover timer when one zone is calling for heat and another 5 0 [30] MIN 30 minutes auto changeover timer is calling for cooling. nabled DISHA [NO] S Disabled nables or disables. If Disabled, the SNSO NO [S] nabled Multistage Inhibit setting is Disabled. High imit DAT HIH IMIT [0 F] > < [80 F] 0 deg F 80 deg F High temperature limit. < [60 F] > ow imit DAT OW IMIT [30 F] > < [60 F] 30 deg F 60 deg F ow temperature limit. < [40 F] > Multistage Inhibit DAT MST INHIBIT [NO] S Disabled Allow panel to downstage multistage equipment NO [S] nabled when near high or low limit. Dual Fuel hangeover DUAFU HOV [OT] MUTIST Dual Fuel hangeover by OT Temp Allow panel to changeover from heat pump to OT [MUTIST] Dual Fuel hangeover by OT Temp + fossil fuel based on outdoor temperature, or multistage call allow multistage call to changeover panel to fossil fuel when outdoor temperature is above OT balance temperature setting. OT Temp nabled OT SNSO [NO] S Disabled nables or disables outdoor temperature NO [S] nabled sensor. If Disabled, the Multistage OT Temp ockout setting is Disabled. Multistage OT Temp ockout MST OT OKOUT OT Balance OT BAAN Temperature (Dual Fuel) TMP OT Trip point for multistage lockout Zone,, 3, 4 tstat config OT OKOUT TMP ZON TSTAT ZON TSTAT ZON 3 TSTAT ZON 4 TSTAT [NO] S Disabled When outdoor temperature is above OT NO [S] nabled ockout temperature, locks out second or third stage (only for conventional and heat pump configurations). [0 F] > < [50 F] < [30 F] > [0 F] > < [50 F] < [50 F] > 0 deg F 50 deg F Selects the temperature at which a dual fuel configuration will change from heat pump to fossil fuel. 0 deg F 50 deg F The temp that locks out second or third stage (only for conventional and heat pump configurations, not dual fuel systems). [ONV] > onventional onfigures panel for thermostat type. O Type < [HTPUMP-O] > Heat Pump O-type energizes reversing valve in cool. B type energizes < [HTPUMP-B] > Heat Pump B-type in heat. D ontrast Adjust D ONTAST [] > < [0] ontrast value 0 Sets D display contrast for ease of viewing. < [5] > owest contrast is, highest contrast is 0. Save hanges SAV HANS? [NO] S Disabled Saves or rejects the configuration settings. NO [S] nabled eload Defaults OAD [NO] S Disabled estores the panel's default configuration settings. DFAUTS? NO [S] nabled

15 HZ43 TrueZON heckout To enter heckout, with the zone panel cover off, press the Mode button until the heck out D lights up. Use the Adjust Setting and Next buttons to work through the checkout menu as listed below. See the onfiguration section on page 0 for instructions on using these buttons. Steps 3 0 cycle through heating and cooling stages and open and close dampers to verify proper operation. Steps 4 verify thermostat operation and correct wiring. This is done by making the thermostats call for heat or cool and viewing the active wires as displayed on the D screen. Table 7. heckout. heckout Step ine display ine Display Notes:. Display shows OT OT SNSO VA current OT temp (dynamic) All zone dampers open, all other relays OFF.. Display shows DAT SNSO VA current (dynamic) 3. Heat stages test TST HAT [OFF] Heat turns on (fan also turns on if configured for fan on in heat). OFF [] [OFF] OFF [] OFF [] [OFF] 3 OFF [] 3 OFF [] 3 OFF [3] 4. M Heat stages test TST M HAT [OFF] mergency heat turns on (fan also turns on). OFF [] [OFF] OFF [] OFF [] 5. ool stages test TST OO [OFF] ooling turns on (fan also turns on). OFF [] [OFF] OFF [] OFF [] 6. Fan Test TST FAN [OFF] ON Fan cycles on and off. OFF [ON] 7. Damper test TST Z DAMP [OPN] OSD ycles damper position with fan on. OPN [OSD] 8. Damper test TST Z DAMP [OPN] OSD ycles damper position with fan on. OPN [OSD] 9. Damper 3 test TST Z3 DAMP [OPN] OSD ycles damper position with fan on. OPN [OSD] 0. Damper 4 test TST Z4 DAMP [OPN] OSD ycles damper position with fan on. OPN [OSD]. View Tstat inputs ZON STAT INPTS Displays active Tstat terminals Tests thermostat wiring with HVA off.. View Tstat inputs ZON STAT INPTS Displays active Tstat terminals Tests thermostat wiring with HVA off. 3. View Tstat3 inputs ZON3 STAT INPTS Displays active Tstat3 terminals Tests thermostat wiring with HVA off. 4. View Tstat4 inputs ZON4 STAT INPTS Displays active Tstat4 terminals Tests thermostat wiring with HVA off. 5. xit checkout mode? XIT HKOUT? (NXT = XIT) 6. xiting checkout mode XITIN HKOUT

16 Warranty Honeywell warrants the products in this catalog (except those parts designated on Honeywell s price lists as not covered by this warranty) to be free from defects due to workmanship or materials, under normal use and service, for the following warranty periods. Honeywell VisionPO, ommercial VisionPO TM, FocusPO, PO 4000, PO 3000, inevolt TM PO, Digital ound TM, and Modern ound TM (T87K, N) Series Thermostats with a date code of 050 or later: sixty (60) months from date of installation. ommercialpo, PO 000 and PO 000 thermostats: twenty-four (4) months from date of installation. All other Honeywell thermostats and thermostats with a date code of 045 or earlier: twelve () months from date of installation, unless specified otherwise. Honeywell Air leaners, Humidifiers, Ventilators, Ultraviolet Treatment and Zoning Products with a date code of 050 or later, excluding replacement maintenance parts: sixty (60) months from date of installation. All other Honeywell indoor air quality and zoning products with a date code of 045 or earlier: twenty-four (4) months from date of installation, unless specified otherwise. Variable frequency drive devices (VFD) and accessories: new products for thirty-six (36) months and factory refurbished drives for twelve () months from date of installation when start-up and commissioning is performed by Honeywell VFD Authorized and trained personnel. All VFD warranty return products must have prior authorization (Form No ) and be returned only to the VFD Service enter in hattanooga, TN. MS, MN and Fact Acting -position Direct oupled Actuators: sixty (60) months from date of installation. The warranty period for all other products is twelve () months from date of installation. If a product is defective due to workmanship or materials, is removed within the applicable warranty period, and is returned to Honeywell in accordance with the procedure described below, Honeywell will, at its option, either repair, replace or credit the customer for the purchase price of the product, in accordance with the procedure described below. This warranty extends only to persons or organizations who purchase products in this catalog for resale. The expressed warranty above constitutes the entire warranty of Honeywell with respect to the products in this catalog and IS IN IU OF A OTH WAANTIS, XPSS O IMPID, INUDIN AN WAANT OF MHANTABIIT O WAANT OF FITNSS FO A PATIUA PUPOS. IN NO VNT SHA HONW B SPONSIB FO AN ONSQUNTIA DAMAS OF AN NATU WHATSOV. Automation and ontrol Solutions Honeywell International Inc. Honeywell imited-honeywell imitée 985 Douglas Drive North 35 Dynamic Drive olden Valley, MN 554 Toronto, Ontario V 4Z9 customer.honeywell.com U.S. egistered Trademark. 007 Honeywell International Inc. Patents pending M.S Printed in U.S.A. on recycled paper containing at least 0% post-consumer paper fibers.