TAINLE TEEL PRODUCT GUIDE Pamphlet M8012
or Higher Performance and Resource Preservation... anitary Long Life Corrosion Resistant Environmentally-friendly tainless teel Corrosion-resistance and long life vital to sanitary applications. tainless steel is the material of choice for industries that require sanitary conditions such as food, pharmaceutical and bio-technology. Nuclear power plants, constantly seeking reliability, long life and energy savings also look to stainless steel as their first choice. Easily recyclable, stainless steel is the most environmentally-friendly material available, offering minimum life cycle costs.
Innovation for Even Longer Product Life In order to make high-quality products the customer can trust, TLV not only uses stainless steel for its products, but also provides innovative solutions to extend product quality and life. ree loat 3-Point eal* * Not available for some products ree loat steam traps have only one moving part, the float. Three-point seating ensures a steam-tight seal. ree loat team Traps //JH eries ree loat team traps have no levers or hinges, and only one moving part, the free float, meaning less wear and longer service life. In addition, three-point seating ensures a steam tight seal even with low condensate loads. ree loat cale Removal unction Remove scale from the valve seat without disassembly by tightening the temperature control adjusting screw. Temperature Control Trap LEX3N-TZ Temperature control traps used on tracer lines often get clogged with scale from tracer tubing and thrown away. or those applications, the scale removal function can quickly and easily clean the source of the clogging from the orifice to increase product life and trap reliability. cale-clogged Valve eat Valve eat After Cleaning Cyclone eparator By combining a cyclone separator and a pressure reducing valve, condensate and scale are removed, extending product life. Pressure Reducing Valve CO eries The cyclone separator incorporated in the CO series pressure reducing valves removes not only condensate, but also extends product life by removing dirt and scale that are the source of failures. urthermore, the separator provides high-quality dry steam to increase production efficiency. Cyclone eparator Dry team
team Traps or process equipment, steam lines to steam tracers, TLV has innovative stainless steel steam traps to meet any customer needs. 1 eries MPaG 3/5 eries 4.6 MPaG 3V 3N eaturing an automatic bimetal air vent and a free float, the 1 is a durable energy-efficient steam trap with a long service life. ree loat 3-Point eal eaturing three-point seating, this steam trap provides a steam-tight seal even with low condensate loads. The 3/5 also feature an integral automatic bimetal air vent for fast start-up. ree loat 3-Point eal 1NL/1VL 1NH/1VH ize (mm) Material PMO 2) tion 1) (MPaG) 350 205 205 3N/3V 5N/5V 5NH/5VH ize (mm) Material PMO 2) tion 1) (MPaG) W, U316L U316L U316L 4.6 400 310 800 JX/JH-X eries MPaG JH-B/JH-P eries 12 MPaG JH3-X JH7RM-P The automatic X-element vents cold air at start-up and hot air during operation for increased process efficiency. ree loat 3-Point eal* The automatic air vent (JH-B eries) or a cover plug (JH-P eries) is effective for the highest pressures. ree loat 3-Point eal* * Except JH7.5R-X and JH8R-X * Except JH7.5R-B, JH7.5R-P, JH8R-B and JH8R-P J3-X J5-X JH3-X JH5L-X JH5EL-X JH7RL-X JH7.5R-X JH8R-X ize (mm) Material PMO 2) tion 1) (MPaG),, W, W, 20, 25, 32, 40, 40, 50, 40, 50 40, 50, 80 50, 80, 100 760 1020 630 1000 1000 4080 13800 26000 JH3-B JH5L-B/JH5L-P JH5H-B/JH5H-P JH5RL-B/JH5RL-P JH5RH-B/JH5RH-P JH7RL-B JH7RM-B/JH7RM-P JH7RH-B/JH7RH-P JH7.5R-B/JH7.5R-P JH8R-B/JH8R-P tion 1) ize (mm) Material PMO 2) (MPaG), 40, 50, 40, 50, 40, 50, 40, 50 40,50,80 50, 80, 100 4.5 6.5 4.6/6.5 8.0 4.6 6.5 10/12 4.6 3.5 W, W, W, W, W, W, 350 /540 390 450 710 160 710 125 3800 610/445 13000 26000 1) tion: = crewed, W = ocket Weld, = langed, C = Clamp End, T = Tube End 2) PMO: Maximum Operating Pressure (1 MPa = 10.197 kg/cm 2 ) 3) TMO: Maximum Operating Temperature ull product details (sizes, pressures, capacities and materials) are included in the individual specification data sheets (D). ome models are optional and may not be shown on the D, contact TLV for details.
QuickTrap eries MPaG L eries MPaG 3 The eries features a free float trap installed on a 2-bolt universal flange connector for easy installation and replacement in both vertical and horizontal piping. ree loat 3-Point eal The L eries rapidly discharges low temperature condensate and air for rapid start-up, and discharges hot air during operation. The large orifice reduces blockage from scale build-up. 3 5 5H ize (mm) Material PMO 2) tion 1) (MPaG) U316L U316L U316L 4.6 400 400 215 670 LV21 L21/L21C L32/L32C tion 1) ize (mm) Material PMO 2) (MPaG) 8, 10, 15 235 235 680 /660 530/470 Clean team Traps 0.6 MPaG LEX3N-TZ MPaG LEX3N-TZ Clean team Traps are easy to disassemble, don't accumulate condensate, and discharge all condensate to protect against contamination. ree loat* * 5(E)P Only The LEX3N-TZ helps sustain fluid cale Removal temperature in oil lines, tracer lines, and other applications. With a scale removal feature, the LEX eliminates concerns about clogged traps. Note: or use only on some applications utilizing sensible heat of condensate. ee Pamphlet or D for further details. ize Material PMO 2) tion 1) (mm) (MPaG) LV6CE C, T U316L 0.6 LV6 C, T U316L 0.6 LV6P C, T U316L 0.6 LV6EP C, T U316L 0.6 5P C, T 25, 38 A351 Gr.C3M 0.6 5EP C, T 25, 38 A351 Gr.C3M 0.6 4) inishing: B = Buff-polished, E = Electro-polished inishing4) (μm) Internal/External 530 530 LEX3N-TZ ize (mm) Material PMO 2) tion 1) (MPaG) 10, 350 310 CAUTION To avoid abnormal operation, accidents or serious injury, DO NOT use this product outside of the specification range.
Other tainless Products A wide range of high-quality valves, condensate recovery equipment, pressure reducing valves, measurement instruments, etc. with a long product life are available in energy-saving stainless steel. PowerTrap 1.4 MPaG Drain Traps 4.6 MPaG Air Vents MPaG ave energy by recovering hightemperature condensate with PowerTrap mechanical pumps. Drain traps discharge ree loat condensate from air 3-Point eal or gas systems while maintaining an air-tight seal. Rapid and automatic ree loat* air vents to discharge 3-Point eal* air and non-hazardous * V1A/V1C only gases from fluid or steam systems. ize (mm) Material Inlet -- Outlet (MPaG) PMO2) GP14 GP10 GP10L GT14 GT10 GT10L,,,,,, 1.4 1.05 1.05 1.4 1.05 1.05 200 185 185 200 185 185 Pressure Reducing Valves MPaG Conn. ize (mm) Material 1) GA1N 4.5/ 300/150 250 GA2N 4.5 300/150 1380 GA3N 40, 50 4.5 300/150 7200 1VG /1.0 /150 385/130 JAH5RG, 40 4.6/2.2 /150 560/270 JAH7RG W, 4.6/4.0 /150 2000/1380 pecifications vary depending on orifice type. igures listed are for Metal/Rubber orifices. Automatic Multi- Control Valves 1.57 MPaG ize (mm) Material V1A* V1C LA21 10, 15 * V1A vents only initial air. Pneumatic Control Valves (MPaG) PMO2) Medium 150 (Hot) Water 150 (Hot) Water 235 team 1.0 MPaG A pilot-operated PRV with Cyclone eparator* built-in cyclone separator *CO/MCO/ACO only and trap, or a direct acting PRV to supply stable secondary pressure. Coupled with a Cyclone eparator* specialized controller, *MC-CO only the MC-CO eries can accurately control pressure and temperature. CV-CO Control valve, cyclone Cyclone eparator separator and trap supplies dry steam while controlling secondary pressure. ize (mm) Material (MPaG) PMO2) CO-3/COR-3 CO-16/COR-16 CO-21/COR-21 DR20 ACO-10/ACOR-10, 40, 50, 40, 50, 40, 50 0.3 1.6 1.6 0.9 100 ize (mm) Material (MPaG) PMO2) MC-CO-3/MC-COR-3 MC-CO-16/MC-COR-16, 40, 50 0.3 1.6 ize (mm) Material CV-CO, 40, 50 1.0 1) tion: = crewed, W = ocket Weld, = langed 2) PMO: Maximum Operating Pressure (1 MPa = 10.197 kg/cm 2 ) 3) TMO: Maximum Operating Temperature ull product details (sizes, pressures, capacities and materials) are included in the individual specification data sheets (D). ome models are optional and may not be shown on the D, contact TLV for details.
Cyclone eparators 2.5 MPaG eparator ilters 0.6 MPaG Vortex lowmeters 2.0 MPaG Remove water from Cyclone eparator air or steam using a stainless steel cyclone separator with 98% separation efficiency. A filter filter with builtin cyclone separator Cyclone eparator to create high-quality dry steam and extend filter life cycle. Manage costs using an accurate stainless steel flow meter. DC3 DC3A DC7 ize (mm), 40, 50, 65, 80, 100, 40, 50, 65, 80, 100, 40, 50 Material (MPaG) PMO2) 1.6 1.6 350 1.0 100 1.0 100 2.5 300 ize (mm) Material 1, 40, 50 0.6 ize (mm) Material E73 15 -- 300 A351 Gr.C3M 2.0 400 Valves 1.0 MPaG Check Valves 3.0 MPaG trainers MPaG Manual, motorized and pneumatic ball valves with tight sealing. pring-mounted disc provides a tight seal with easy installation. Y-strainers with simple design are highly durable, and are easily maintained. BB1N BV1 BV1L MB12 PB10N PB11,,,, ize (mm), 32, 40, 50, 32, 40, 50 8, 10,, 32, 40, 50, 32, 40, 50, 32, 40, 50, 32, 40, 50 Material C13 C13 C13 C13 (MPaG) PMO2) 1.0 100 ize (mm) Material CK3* CK3* CK3MG CK3MG CK3RG, 32, 40, 50, 32, 40 25, 40, 50, 80 50, 65, 80, 100 50 * PMO and TMO differ depending on valve seat material. Values listed are for Metal (M)/Rubber (R)/luorine Resin (T) ize (mm) Material Y3, 32, 40, 50 CAUTION To avoid abnormal operation, accidents or serious injury, DO NOT use this product outside of the specification range.
881 Nagasuna, Noguchi, Kakogawa, Hyogo 675-8511, JAPAN Phone: 079-427-1818 ax: 079--1167 E-mail: tlv-japan@tlv.co.jp Manufacturer Kakogawa, Japan is approved by LRQA Ltd. to IO 9001/14001 IO 9001/ IO 14001 (M) Internet World Wide Web URL http://www.tlv.com Pamphlet M8012 Rev.4/2008 pecifications subject to change without notice.