Trade Product List 2013 BIOMASS ACCESSORIES

Trade Product List 2013 BIOMASS ACCESSORIES

BIOMASS SYSTEM COMPONENTS Constant Temperature Control Accessories CONSTANT TEMPERATURE CONTROL PRODUCTS Order Code Description of Package and Contents Pictures CSB00001 Constant Temperature Valve Actuator Electronic actuator adaptor kit for 3-way valves (note: valve bought separately) to provide Biomass Constant Temperature Control. Touch sensitive keypad and digital display for set-up and temperature display. Fits a wide range of mixing and diverting valves. See Technical Appendix I for more details. 3-Way and 4-Way Mixing Valves Mixing valves compatible with the above actuator. CSB00002 CSB00003 CSB00004 CSB00005 3-Way Mixing Valve : 1 KV8 3-Way Mixing Valve : 1¼ KV12 4-Way Mixing Valve : 1 KV8 4-Way Mixing Valve : 1¼ KV12 Temperature Sensors for Biomass Applications CSB00006 CSB00007 CSB00008 CSB00009 Exhaust Gas Temp Sensor CF/Pt 90mm (400 C max) Outside Sensor AF/Pt [49 x 26 x 14 mm] Immersion Sensor TF/Pt [Ø6 x 50mm] 3m Silicone (180 C max) Surface Sensor VF/Pt [23 x 14 x 42 mm] 3m Silicone (180 C max) Loading Pump for Biomass Boiler to Cylinder Integrated and compact loading pump providing constant temperature control and circulation with a thermostatic unit set at either 55 C or 72 C. Includes a recirculation pump that connects solid fuel boilers (pellets, wood, chips.) to one or more hot water storage tanks. See Technical Appendix III for more details. CSB00030-55 CSB00030-72 CSB00031-55 CSB00031-72 1 Fittings : Anti-Condensation Pump Set (55 C Mixing) 1 Fittings : Anti-Condensation Pump Set (72 C Mixing) 1¼ Fittings : Anti-Condensation Pump Set (55 C Mixing) 1¼ Fittings : Anti-Condensation Pump Set (72 C Mixing)

Order Code Description of Package and Contents Pictures CPS3 Biomass Loading Pump set Integrated Pumping set that comes complete with mixing valve for controlled temperature loading from the biomass boiler. Includes a Wilo Yonos para 25/6 A Class pump, Isolation valves, check valve and built in temperature gauges. The units have integrated mixing valves that are preconfigured to open at a set temperature. Options are available for opening temperatures as follows : CSB00032-55 CSB00032-70 Opening Temperature : 55 C Opening Temperature : 70 C See Technical Appendix IV for more details. CSB000033 Constant Temperature Controller Controller for constant temperature with graphical user interface to provide constant boiler return-pipe temperature control and storage tank loading. Suitable for all kind of solid fuel and pellet boiler systems with ability to manage layered storage tank loading. See Technical Appendix II for more details.

HEAT METERING EQUIPMENT Order Code Description of Package and Contents Pictures F96 Plus Ultrasonic Heat Meter Digital Ultrasonic Heat Meter complying with MID Certificate Class 2 requirements for OFGEM and RHI Compliance requirements (MID Certificate Available including written confirmation from OFGEM that meter complies with RHI requirements). This meter can be ordered and supplied calibrated for WATER, or for premixed GLYCOL Fluids (i.e. Tyfocor LS). Optional MBUS DataLogging (call for more details). CSB00010 CSB00011 CSB00013 CSB00014 G¾ B Fittings with Nominal Flow Rate (Q p ) 0.6 : WATER G¾ B Fittings with Nominal Flow Rate (Q p ) 0.6 : GLYCOL G1 B Fittings with Nominal Flow Rate (Q p ) 0.6 : WATER G1 B Fittings with Nominal Flow Rate (Q p ) 0.6 : GLYCOL F96 Accessories : Additional accessories and non-standard sizes and variants are available - See Technical Appendix V for more details. Important Note : Other non-standard sizes are available, however, the lead time can be up to approx. 6 weeks during busy periods.

THERMACONTROL PUMPING SYSTEMS ThermaControl Family of Pump Sets Provide total control and flexibility with a specific engineered solution for multiple pumped circuits and providing the critical link for bivalent systems. Multiple outputs provide complete Thermal Control for radiant panel radiator circuits, zoned under floor heating circuits (with EuP ready low energy pump and pre-set temperature mixing) Order Code Description of Package and Contents Pictures CSB00034 ThermaControl Primary Heating Pump Set CPS1 Wilo Yonos para 25/6 A Class pump. Isolation valves. Check valve. Temp gauges. See Appendix IV for more details. CSB00035 ThermaControl UNDERFLOOR HEATING Pump Set CPS2 Wilo Yonos para 25/6 A Class pump. Isolation valves. Check valve. Temp gauges. Mixing range 36C - 60C. See Appendix IV for more details. ThermaControl Biomass Loading Pump Set CPS3 w/mixing valve for controlled temperature loading from the biomass boiler. Wilo Yonos para 25/6 A Class pump. Isolation valves. Check valve. Temp gauges. CSB00036-55 CSB00036-70 Opening Temperature : 55 C Opening Temperature : 70 C See Appendix IV for more details. ThermaControl Fresh Water Station Pump Set FWS The optimum solution for Fresh Water Delivery requirements. With a Primary Loop Max. flow rate of 40 litres / min and a secondary loop set temperature in the range from 35 C to 60 C this integrated unit is ideal for Fresh Water applications in domestic and small commercial applications. Supplied with Single Pump and 20 plate heat exchanger and controller. There is also an option for a unit with two pumps to additionally provide sanitary recirculation. See Appendix VI for more details. CSB00037 CSB00038 CSB00039 CSB00040 ThermaControl FWS Single Pump Low Loss Headers ThermaControl HEADER 2 way (insulated) ThermaControl HEADER 3 way (insulated) Header to Pump Connector Set (2 Connections 1½ x 1 ) [Set required with each pump set if used with Header]

TECHNICAL APPENDIX I ACC10 - CONSTANT TEMPERATURE VALVE ACTUATOR The ACC10 controller is intended for achieving constant temperature control for biomass boiler systems, i.e. controlling the water temperature as it enters the boiler. The ACC10 controls the automatic operation of the mixing valve. It is complete with an in-built digital display which displays both controller set-up and temperature information. ACC10 Specifications : Adjustable Temperature Range 0-99 C Selection of opening direction and controller sensitivity Dimensions [w x h x d] : 101mm x 84mm x 88mm Heating or Cooling modes Indication of Direction of Valve Movement Torque 6Nm Running Speed 2 minutes Diverting / Mixing Valve Compatibility : A variety of different Installation Sets allow the ACC10 to be fitted to a wide range of Diverting/Mixing Valves as detailed in the table below. Table A : Ordering Codes for the ACC10 Installation Sets to ensure a compatible fit with various diverting and mixing valves from a range of manufacturers.

Application Configuration Schematics : Solid fuel boiler, heat accumulator, constant return-pipe temperature control Boiler, mixing heating circuit, constant stand-pipe temperature control Heat exchanger, constant stand-pipe temperature control Heat exchanger, constant stand-pipe temperature control Installation and Fitting Guide :

TECHNICAL APPENDIX II SCC40 CONSTANT TEMPERTURE CONTROLLER The SCC40 controller is intended for constant boiler return-pipe temperature control and storage tank loading. SCC controllers are applicable for all kinds of solid fuel and pellet boiler systems with the ability to manage layered storage tank loading. Layered storage tank loading increases energy gain at boiler start-up and consequentially increases loading of the heating system. These controllers are simple to install and use with the settings configured via a commissioning wizard and a digital graphical interface. SCC40 Specifications : Power supply 230 V ~, 50 Hz Consumption < 5 VA Inputs o 6 x Temperature (Pt 1000) o 1 x pulse input Outputs o 2 x Triac for speed control (R2) o 4 x relay (R1) Clock backup Battery CR2032 (Li - Mn) 3 V Clock accuracy +/- 1 s (24 h) by 20 C Degree of protection IP20 / EN60529 Safety Class I according to EN 60730-1 Controller housing ASA - thermoplastics Dimensions [w l h] : 113 x163 x 48 mm Ambient temperature 0-40 C

Application Configuration Schematics : Solid fuel boiler, heat accumulator, constant returnpipe temperature control Pellet boiler, heat accumulator, constant return-pipe temperature control Solid fuel boiler, heat accumulator, constant returnpipe temperature control, staged tank loading Pellet boiler, heat accumulator, constant return-pipe temperature control, staged tank loading Solid fuel boiler, heat accumulator, constant returnpipe temperature control, staged tank loading Pellet boiler, heat accumulator, constant return-pipe temperature control, staged tank loading

TECHNICAL APPENDIX III BIOMASS BOILER TO CYLINDER LOADING PUMP A simple and compact thermostatic unit complete with recirculation pump that connects a solid fuel heater (pellets, wood, chips ) to one or more hot water tanks and is an effective anti-condensation / anti-thermal shock system that uses the maximum return of the heater to obtain energy-saving results. The unit keeps the boiler area at highest possible temperature in a manner that stops the formation of acid condensate and guarantees stratified filling of the accumulation tank without mixing water internally. The thermostatic elements used have different opening temperatures that range from 63 to 87 C. In addition, the natural circulation between heater and storage can be put to good use even when the pump is stopped. This is an important feature that ensures the heater is provided with a minimum flow of cooling water in the event of a failure of the electricity supply. Technical Specifications : Pump Data: Brand Wilo Type Star-RS 15/6-130 System type Single Pump Operation mode 1 Nom. pressure PN10 Min. fluid temperature 263 K Max. fluid temperature 383K Motor Data: Energy efficiency class Nom. power P2 0.039 kw Absorbed power P1 0.08515 kw Nom. no. revs. 2550 l/min Nom. voltage 1~230 V, 50 Hz Max. absorbed current 0.37 A Protection class IP 44 Permitted voltage tolerance +/- 10% Material: Shaft X40 Cr 13 Impeller Polypropylene Bearing Graphite

Installation Guide : Operation Guide : STARTING THE HEATER The heater is at a temperature of below 78 C. The cartridge has not started opening yet. The self-recirculation valve cone seals delivery to the tank thanks to the pump pressure. MIXING The heater has reached its working temperature, approx. 85 C. The cartridge opens and allows cold water to enter from the tank. The mixed water at the bottom of the heater has a temperature of around 70 C. When the heater power, therefore the temperature, increases in the loading pump body, the cartridge opens to allow more cold water to enter.. FULL OPENING When the heater is completely full, boiling water enters from the cold section of the body In this case the piston opens fully towards the tank, completely closing the passage towards the high part of the heater. The whole flow now passes through the tank. This operation is extremely important because it is essential for completely filling the tanks. SELF-RECIRCULATION If the current going towards the pump is stopped for some reason, or if the pump is faulty, the non-return valve that is integrated for selfrecirculation opens, allowing the water to circulate naturally between the heater and the tank. This stops the water from boiling in the heater if the tank is not completely full. If the power is disconnected for long periods, the heater can still be switched on to heat the dwelling. It also avoids the risk of the heater water being directly consumed and the associated dangers.

TECHNICAL APPENDIX IV THERMACONTROL FAMILY OF INTEGRATED PUMPSETS The ThermaControl Range of Integrate PumpSets places complete control of the entire heating system into your control. In combination with the SolarLogic PumpSets the ThermaControl Units allow you to specify a Universal Heating System that integrates multiple generation and delivery technologies into an integrated heating system. The ThermaControl and SolarLogic PumpSets are the ideal solution to all your domestic and commercial applications to allow the simple integration of Solar Thermal, Biomass and Underfloor Heating and Fresh Water delivery technologies. Primary Heating PumpSets for Radiator Loops Biomass Heating Circuit Underfloor Heating PumpSet Fresh Water Pumping Station

THERMACONTROL INTEGRATED BIOMASS LOADING PUMPSET ThermaControl Biomass Loading Pump set Integrated Pumping set that comes complete with mixing valve for controlled temperature loading from the biomass boiler. Includes a Wilo Yonos para 25/6 A Class pump, Isolation valves, check valve and built in temperature gauges. The units have integrated mixing valves that are preconfigured to open at a set temperature. Options are available for the Thermostatic Mixing Valve opening temperatures at any of ; 45 C, 55 C, 60 C, 70 C or 80 C Installation Guide Biomass Heating Circuit

THERMACONTROL INTEGRATED PRIMARY HEATING PUMPSET ThermaControl Primary Heating Pump Set CPS1 Wilo Yonos para 25/6 A Class pump. Isolation valves. Check valve. Temp gauges. Installation Guide Primary Heating PumpSets for Radiator Loops

THERMACONTROL INTEGRATED UNDERFLOOR HEATING PUMPSET ThermaControl UNDERFLOOR HEATING Pump Set CPS2 Preassembled and integrated Underfloor Heating Pump Set to provide ultimate control in a compacy unit. The ThermaControl Underfloor Heating Pump Set comprises a Wilo Yonos para 25/6 A Class pump with integrated Isolation Valves, Check Valve and Temperature Gauges. This versatile unit allows for temperature mixing in the range from 36 C to 60 C making it ideal for most underfloor heating loops. Installation Guide Underfloor Heating PumpSet

THERMACONTROL FRESH WATER STATION PUMPSET ThermaControl Fresh Water Station Pump Set FWS The optimum solution for Fresh Water Delivery requirements. With a Primary Loop Max. flow rate of 40 litres / min and a secondary loop set temperature in the range from 35 C to 60 C this integrated unit is ideal for Fresh Water applications in domestic and small commercial applications. The Standard unit is Supplied with Single Pump and 20 plate heat exchanger and controller. There is also an option for a unit with two pumps to additionally provide sanitary recirculation. Fresh Water Station Specifications :

Fresh Water Station Installation Guide Fresh Water Pumping Station Key Features of the Single Pump Unit :

TECHNICAL APPENDIX V F96 PLUS ULTRASONIC HEAT METER (MID CLASS 2 COMPLIANT) F96 Plus Ultrasonic Heat Meter Digital Ultrasonic Heat Meter complying with MID Certificate Class 2 requirements for OFGEM and RHI Compliance requirements. MID Class 2 Certificate and written confirmation from OFGEM that the F96 Plus meter complies with RHI requirements are available upon request. OFGEM or DECC should be consulted in order to determine for which systems metering is required. This meter can be ordered and supplied calibrated for water, or for Tyfocor LS pre-mixed glycol fluid, which should be specified at the point of ordering. Technical Specifications : Digital Display (8-Characters) to display information : Accumulated energy Volume Flow rate Power output Flow temperature Return temperature Temperature difference Operating hours Error code Display test Reading of the energy counter for the respective target dates Monthly maximum of power and flow (with the date) Important device data (M-Bus addresses etc.) Meter reading of the two additional pulse outputs Actual tariff values Tariff value as per the target date Consumption values, tariff values, maximum values of the respective months

Product Range and Variations: The tables below detail the most common product variations in the F96 Product Range including the accessory components. Other variations and sizes are also available so please contact us if the particular variant required is not listed. PAIR PLC120 Temperature Sensor (matched pair) for 2 CSR00018 (LA0003046) Heat Meter