Instruction manual ICU Hard alarm output contacts
Instruction manual ICU Hard alarm output contacts January 2012 Part no.: 4416.633 Revision 3 Enraf BV PO Box 812 2600 AV Delft Netherlands Tel. : +31 15 2701 100 Fax : +31 15 2701 111 E-mail : Enraf-nl@honeywell.com Website : http://www.honeywellenraf.com Instruction manual ICU Hard alarm output contacts Page 1
Copyright 2006-2012 Enraf BV All rights reserved. Reproduction in any form without the prior consent of Enraf BV is not allowed. This manual is for information only. The contents, descriptions and specifications are subject to change without notice. Enraf BV accepts no responsibility for any errors that may appear in this manual. The warranty terms and conditions applicable in the country of purchase in respect to Enraf BV products are available from the supplier. Please retain them with your proof of purchase. Page 2
Preface Preface This manual is intended for the technicians involved in the commissioning and service of the Enraf series 970, 971 and 973 SmartRadar option hardware alarm contacts. For the mechanical and electrical installation of the 970, 971 and 973 series SmartRadar, refer to the installation guide 97x SmartRadar and installation guide SmartRadar Antennas. Refer also to the list of related documents in the Appendix. A description preceding the technical procedures gives the technical information necessary to understand its functioning. It is recommended to read this chapter prior to performing any of the procedures. Safety and prevention of damage Refer to the chapter Safety in the Instruction manual of the 97x SmartRadar for the safety aspects of the instrument and for personnel safety and the safety conventions. Legal aspects The commissioning of and troubleshooting to the instrument may only be conducted by qualified engineers, trained by Enraf and with knowledge of safety regulations for working in hazardous areas. The information in this manual is the copyright property of Enraf B.V., Netherlands. Enraf B.V. disclaims any responsibility for personal injury or damage to equipment caused by: Deviation from any of the prescribed procedures; Execution of activities that are not prescribed; Neglect of the general safety regulations for handling tools and use of electricity. Additional information Please do not hesitate to contact Enraf or its representative if you require any additional information. Instruction manual ICU Hard alarm output contacts Page 3
Table of contents Table of contents Preface... 3 1 Introduction... 5 2 Commissioning... 6 2.1 Changing contact wiring from NC to NO... 6 2.2 Control setting for relay output contact... 7 3 Operation... 8 4 Troubleshooting... 9 Appendix Related documents... 10 Index... 11 Page 4
Introduction 1 Introduction The Enraf 97x series SmartRadar is a radar based level gauge. It is designed to measure accurately and reliable the product level in large storage tanks. One of the optional functions in the SmartRadar is the hard alarm output contacts. The ICU board is then equipped with two alarm relays. The alarm relays can be used as level alarm output contact or as digital output. The 97x SmartRadars produced before April 2006 have only one alarm relay (RL1). The relays are of the SPDT type and are standard wired as normally closed (NC) (refer to figure 1.1) If the normally open (NO) contact is required, the wiring at the ICU board has to be changed from NC to NO. Figure 1.1 Relay contact Operation of the relays Relays as hard alarm output contact: Both relays can be linked to one of the four level alarms (HA, HH, LA, LL) which can be programmed in the 97x SmartRadar series. For instance, relay 1 (RL1, contacts at terminals 5 and 6) operates on the high high level alarm setting (item HH). The linking is realised by software (item settings). The action on alarm condition (energized or de-energized) can also be obtained via software (item setting). Relay as digital output: Another way of operating the relays is "remote controlled". One item controls both relay. This item has to be issued by the host. Instruction manual ICU Hard alarm output contacts Page 5
Commissioning 2 Commissioning For information how to program items, refer to the instruction manual 97x SmartRadar. For connection of the external wiring circuit, refer to the Installation guide 97x SmartRadar. 2.1 Changing contact wiring from NC to NO Refer to figure 2.1. If the alarm contact wiring has to be changed into normally open, then proceed as follows: 1 Switch off mains power from the SmartRadar; 2 Open electronic compartment cover; For relay 1 (RL1): 3 Locate connector CN 7 at the upper left side (connector with black wires); 4 Loosen the connector from CN 7 (NC contact), and plug it into CN 8 (NO contact); For relay 2 (RL2): 5 Locate connector CN 16 at the right hand side from connector CN7 (connector with black wires); 6 Loosen the connector from CN 16 (NC contact), and plug it into CN 17 (NO contact); 7 Close electronic compartment cover; 8 Apply mains power. Figure 2.1 Alarm relay connections on ICU board Page 6
Commissioning 2.2 Control setting for relay output contact Item AX needs to be set (checked) for the proper operation of the alarm relay on the ICU board. Item Name Description W2= Protection level 2 Enter protection level 2. AX.0.1= Relay mode 12 Characters; default: MD - - - - - - - - - -. With this item control settings are given to the relay. Item AX is an indexed item consisting of two elements: element 1 for relay 1; element 2 for relay 2. The construction of each element is: Pos.: Description: Selection: 1 Mounted M relays are mounted - relays are not mounted 2 Energized E normally energized D normally de-energized 3 Remote control R relay set-up for remote control (via item RN) - relay set-up for level alarm 4 General ICU fail G relay activated if general ICU fail - relay not activated if general ICU fail 5 Level fail F relay activated if level fail - relay not activated if level fail 6 Blocked B relay activated if level blocked - relay not activated if level blocked 7 Out of range O relay activated if level out of range - relay not activated if level out of range 8 Last valid level L relay activated if last valid level - relay not activated if last valid level 9 Reduced accuracy R relay activated if reduced accuracy - relay not activated if reduced accuracy 10 Warning W relay activated if warning - relay not activated if warning 11,12 Alarm HH relay linked to HH level alarm setting HA relay linked to HA level alarm setting LA relay linked to LA level alarm setting LL relay linked to LL level alarm setting - - relay not linked to one of the alarm settings EX Exit Exit protection level 2. Notes: The relay can be linked to one of the four level alarms, specified in position 11 and 12. Level alarms, triggered by LA and HA settings, will also be transmitted to the remote system. Item AX is an indexed item. Therefore, to program relay 1, give: AX.0.1="desired setting" and to program relay 2, give: AX.1.1="desired setting". To read the relay mode setting of both relays, give: AX.0.2. Instruction manual ICU Hard alarm output contacts Page 7
Operation 3 Operation The alarm relays can be remotely controlled by the host. Item RN controls the relay. Item Name Description RN Relay command 8 Characters: (C1, T1, T2, T3, C2, T4, T5, T6). C1, T1, T2, T3 for relay output 1; C2, T4, T5, T6 for relay output 2. With only one alarm contact (item PD < 0613): C2, T4, T5, T6 are dummy characters; keep them on: - 000 C1 (C2): Relay 1 (2) command: A Activate relay D De-activate relay K Alarm acknowledge - Don't change T1, T2, T3 (T4, T5, T6): Relay time data field: 000-999: Time setting in seconds for 'Activate' command only. If the time field is set to 000, the relay is continuously activated. For the other commands, dummy values must be specified (e.g. RN=K000-000). Note: The 'Acknowledge' command can only be given when the relay is programmed for level alarm operation (item AX.0.1, pos. 3 set on "-"). The other commands can only be given as the relay is set for remote control (item AX.0.1, pos. 3 set on "R"). The actual relay status can be checked by data item RX (relay status): Item Name Description RX Relay status 2 ASCII characters (B0, B1) status information from resp. Relay 1 and Relay 2. Data item; read only. The characters are the same for relay 1 and 2 and their meaning is: B0 (B1) Relay 1 (2) status: - Initial value K Acknowledge alarm D De-activate relay A Activate relay T Relay is active with time-setting F Relay fail N Relay is not mounted Page 8
Troubleshooting 4 Troubleshooting The 97x SmartRadar is a self diagnostic instrument. Detected errors can be requested by the host, or by the 847 Portable Enraf Terminal, when the IR option is present. Item EE (error APU (ICU) request; indexed item!) contains three codes for alarm relay malfunction. These are: 18001 Relay 1 fail 18002 Relay 2 fail 18003 Relay 1 and relay 2 fail Instruction manual ICU Hard alarm output contacts Page 9
Appendix Appendix Related documents Title Installation guide 970, 971 and 973 series SmartRadar Installation guide SmartRadar Antennas Model 970, 971 and 973 SmartRadar Safety instructions for installation, commissioning, operation and maintenance Instruction manual 973 SmartRadar LT Instruction manual 971 SmartRadar LTi Instruction manual 970 SmartRadar ATi Instruction manual Ensite service tool Page 10
Index Index AX... 7 EE... 9 Error APU (ICU) request... 9 ICU board... 5, 6 NC... 5, 6 NO... 5, 6 Normally closed... 5 Normally open... 5, 6 Relay command... 8 Relay mode... 7 Relay status... 8 RN... 8 RX... 8 Safety... 3 Instruction manual ICU Hard alarm output contacts Page 11
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Honeywell Enraf Delftechpark 39 2628 XJ Delft The Netherlands Tel: +31 (0)15-2701 100 Email: enraf-nl@honeywell.com www.honeywellenraf.com 4416633 - Revision 3 January 2012 2012 Honeywell International Inc.