The first name in wire processing Cr.22 WIRE PROCESSING MACHINE FEATURES Convenient Tool Cart Solution reduces set-up time and improves throughput Up to four processing stations for a wide range of applications A second control station at the wire in-feed allows access to PC program, reducing operator movements during set-up
Cr.22 WIRE PROCESSING MACHINE WE PROCESS THE WIDEST RANGE OF WIRE BAR NONE Built on the same platform as our popular Cr.11, the Cr.22 offers up to four processing stations for a wider range of end of wire applications including crimping, weather seal application, wire end twisting and wire tinning. Like the Cr.11, the digital servo driven Cr.22 offers unique set-up features designed to shorten the machine set-up time, allowing for processing in both large batch, and high mix/low lot size environments. LOOK AT ALL THE Cr.22 HAS TO OFFER Standard Servo Driven Terminating Units Our TU-12 Terminating Unit features programmable stroke and split cycle operation for the broadest application range Intelligent software optimizes speed by automatically coordinating the crimping cycle with wire placement Optional TU-12 HD version available for the most demanding crimping needs Optional Loose Weather Seal Station Provides application of loose weather seals on the wire end prior to crimping Quick change kits available to run different size seals MACHINE DIMENSION Length with Straightener 125 in 3175 mm Width with Carts 53 in 1346 mm Height (Guard down) 65.5 in 1664 mm Height (Guard open) 101 in 2557 mm Machine Weight 1900 lbs 864 Kg Cart Weight 70 lbs 32 Kg Max. Reel Width 8.5 in 216 mm POWER SUPPLY Standard - 230 VAC +/-10%, 1 Ph, 50/60 Hz. 20 Amp circuit Optional 208 VAC +/- 10%, 1 Ph., 50/60 Hz. 20 Amp circuit PNEUMATIC SUPPLY 80 PSI (6 Bar) 1.5 CFM continuous, 6.5 CFM peak (at master start only) WIRE RANGE Min. 30 AWG 0.05 mm 2 Max. (Standard) 12 AWG 4 mm 2 Max. (With Options) 10 AWG 6 mm 2 Max. OD 0.210 in 5 mm Note: Largest and smallest wire gages must be verified by Artos to assure processing capabilities. Optional Wire End Twisting and Tinning Twisting unit mounts into the standard TU-12 crimping unit and is easily removed to allow for crimping applications Flux and Tinning unit allow for lead free tinning of wire ends Easy to Use PC Interface Simple, yet powerful, software allows for complete machine programming Networkable system allows for data sharing via.xml or.csv file format Built in quality controls for both set-up verification and process inspection WIRE LENGTH Min. 0.83 in 21 mm (plus lead and tail strip lengths. Min. wire length may also be limited by crimping tooling design). Max. 3939 in 100 M STRIPPING LENGTHS Min. 0.004 in 0.1 mm Max. 1.26 in 32 mm Innovative Options to Shorten Machine Set-up Time Patent-Pending Sencor automatically sets stripping blade depths Motorized programmable bases automatically adjust tooling height when changing from open to closed barrel crimping Self threading wire loading and tool-less guide changes shorten wire set-up time The first name in wire processing Artos Engineering Company 21605 Gateway Ct. Brookfield, WI 53045 USA Phone 262.252.4545 www.artosengineering.com e-mail sales@artosnet.com Bulletin No. Cr.22-06-12
CR.22d Option Description and Price List Item: Description Photo CR.22d Base Machine Base Machine with 230 Volt, 1-Phase, 50/60 Hz Closed Loop 8M/sec Brushless Servo Roller Feed System Wire measuring encoder with length calibration and wire slip detection Servo Driven Swing Arms Featuring Programmable Wire-Terminal Set-up Servo Driven Cutterhead Featuring Programmable Wire Diameter and Stripping Set-Up Motorized 2 meter collector with batching tray P.C. Operator Interface Featuring Windows and Artos Unity Software Complete wire guide kits for up to 5.5 mm (0.218 ) wire diameter Wire Straightener (Vertical and Horizontal) Complete Upward Lifting Safety Shield One Owners Manual Paper Take-up Motorized collection of terminal reel paper. This feature allows for the coiling of the paper which separates side feed terminals for better housekeeping. Sencor Patent pending system for automatic setting of stripping blades. Technology senses the conductor within the wire and automatically set the value of the stripping diameter. Reduces wire waste and shortens set-up time. Can also be used to monitor blade wear. Active Wire Collection "Pick n Place" unit Pneumatic gripper to assist in wire collection. Completed wires are handed to the pick n place unit which lowers the finished wire into the collection tray. Domestic / Air Box Ocean / Export Box Crate for shipment within USA or Air shipment Crate for ocean shipment. 208 Volt, Single Phase Special 208, 1phase, 50/60 Hz. Voltage (requires custom transformer). For use where standard 230 Volt 1 Phase power is not available. Installation / Training Installation and training by Artos direct technicians. Recommend two days minimum. Price is per day. Travel expenses are not included and billed separately.
Dual Feed Wire Straightener Upgraded wire straightener which allows for the pre-loading of a second wire while the machine is in cycle mode. Wire Splice Detector Option for detecting splices of wire from wire barrels or spools. Available for single or dual wire straighteners. Price is for single wire straightener. Articulating Wire Infeed Roller Two plane articulating wire infeed roller alows for smooth wire feeding from multiple directions. Standard TU-15 Servo Crimping Module TU-15 terminal crimping station for standard "mini" style applicators. Unit is servo controlled wtih programmable stroke and split cycle operation. Includes Standard TU- 15 equipped with AMP style die interface kit, terminal carrier strip chop-off, manual Z- Axis height adjustment, and one terminal reel cart. Price is for one unit. TU-15 (HD) Servo Crimping Module Upgraded TU-15 Heavy duty terminal crimping station for standard "mini" style applicators. Unit is servo controled wtih programmable stroke and split cycle operation. Includes TU-15 HD equipped with AMP style die interface kit, terminal carrier strip chop-off, manual Z-Axis height adjustment, and one terminal reel cart. TU- 15 HD is recommended for 6mm 2 (10 AWG) wire sized. Price is for one unit. Heavy Duty Gripper Option Upgrade to HD Gripper for processing large 10 AWG (6mm 2 ) and difficult to strip wires. TU-15 Manual Crimp Height Adjustment Upgrade to TU-15 crimping unit with manual (dial) adjustment of the crimping height. Crimping unit may be standard or HD version. Price is per unit. TU-15 Programmable Crimp Height Adjustment Upgrade to TU-15 crimping unit with programmable (servo controlled) adjustment of the crimping height. Crimping unit may be standard or HD version. Price is per unit.
"JAM" Style Die Mounting Kit Replaces standard "AMP Mini" style interface kit. Utilizes 30mm press stroke. Price is per press, and two will be required for two presses. "AMP Mini" Style Screw Down Die Mounting Kit Replaces standard quick release "AMP Mini" style interface kit. Used for applicators which need high force to open. Price is per press, and two will be required for two presses. CFM-2100 Crimp Force Monitor for crimping inspection. System learns "good" crimps and compares all crimps to learned good crimps. If crimp is out of tolerance, the CR.22 will cut the crimp off and remake new wire. Wires with "bad" crimps are separated from good wires. Price is for two presses. Bad Wire Chopoff Diverter Guide to sort and collect failed crimps from the trailing wire end. ASM-400 Seal applicator Station for loading loose rubber weather seals onto wire end. Common and interchangeable seal kits with Pawo and Schafer. Price includes mounting kit, but excludes tooling kit. Large Seal Tooling Kit Tooling kit for SLU module includes feeding track, funnel, and guide pins. Tooling kit is uniquely designed for each individual seal. LPA-56 Seal position sensor model LPA-56 which checks the position and orientation of the seal placed on each wire to assure quality. Price is for one station. Flux / Tin Module Station for Fluxing and Tinning wire ends. Standard design is for lead free solder.
TW-3 In Press Twisting Module Station for twisting wire ends. Can be used with the Flux/Tin Module to provide twist, flux and tin. Pricing includes TW-3 unit, contral module, and cable Same Wire Doubling Module Station for placing two separate wires into a common terminal. Cart Assembly Additional cart assembly for pre-loading terminals and die onto a cart off line of the machine, reducing machine down-time for set-up. Price includes paper winder Dual-Cart Asembly Substitute Standard Cart assembly for Dual-Cart design. This option allows of two terminal applications to be loaded on one cart. This benefit allows for the set-up of the next terminal while the current application is being processed, reducing machine down time for set-up and eliminating the need for extra carts. Cost is to substitute one cart and includes Paper-Take up Winders. Motorized adjustment of the Z-Axis (up / down) for wire placement into the terminal. Programmable Z-This option allows for fully programmable adjustment for open to closed barrel Axis terminals, with no manual adjustments. Price is for each press (two are needed for CR.22). Crimp Height Measurement Integrated crimp height micrometer. Allows the CR.22 to retain specified crimp height and tolerance for each terminal / wire combination. As part of the machine set-up, crimps must be measured and within tolerance before production begins. Pull Test Verification - Manual Tester (May be on Back Order) Integrated terminal pull testing station. Allows the CR to retain specific pull test values for each terminal / wire combination. As part of the machine set-up, crimps must be tested and greater than pull test minimum requirement before production begins. Manual tester requires operator to manually operate the pull testing station. Pull Test Verification - Automatic Tester Integrated terminal pull testing station. Allows the CR to retain specific pull test values for each terminal / wire combination. As part of the machine set-up, crimps must be tested and greater than pull test minimum requirement before production begins. Automatic tester utilizes a motor during pull testing.
Ink-Jet Interface Interface for Imaje 9040 ink jet marking system. Fully integrated with programmable and recallable marking of wire. Available with either bar mounting or cutterhead mounting. Marking system is sold separately. A/B Switch Special A/B switch allowing quick change between two ink-jet marking systems with different color inks Hot Stamp Interface Interface for KIP-20 Hot Stamp marking unit. Inlcudes electrical (5-146091) and mechanical mounting interface (5-148126-2). Kip-20 Marker sold seperately. 4-Meter Collector W/ Acitve Pick n Place Upgrade to 4 meter motorized collector with batch sorter for long wire collection. Includes active wire collection "Pick n Place" unit. CD-21 Modular Dual Bowl Coiling Uprade to coiling option for long wires. Suitable for wire lenths over 12 feet (3.5 meters). Coiling unit is on casters, and rolls in and out as needed. CD-22 2 meter collector is also provide on casters, for quick change between stadard collection and coiling option. Price is for both coiling option and standard linear collector. Bar Code Scanning Integration of a bar code scanning system for data entry. Used for input of production data. Also used to verify materials supplied to the machine. Post Process Printer Integrated label printer allowing the printing of customer defined information upon the completion of a wire batch. Used for routing of material and traceability. Urethane Belted Feed Wheels Substitute standard knurreled feed wheels with Urethane Belted Feed Wheels for processing small and softer wire insulations. Replacement belts are available. Spare Parts Kit Common replacement parts for CR.22 (kit # 4-144987)