WHO WE ARE AND WHAT WE DO TEPEx is the manufacturer of explosion protected electrical equipment. Our program includes Ex light fittings, Ex junction boxes, Ex terminal boxes and control units, Ex distribution cabinets, Ex switchgears, etc. The products are to be used in plants under the influence of explosive atmosphere. Our main customers are Refineries, Pharmaceutical and Petrochemical companies. Equipment installed in areas with risk of explosion and fire must be considered safe for the community, so they must be chosen by companies which are able to accompany the product with a certificate of compliance with international standards. This certificate must be issued by competent and government authorized laboratories, along with a test report to prove that the product is totally safe and suitable for installation on the system concerned. For self-certified safety materials n (no -sparking), it is advisable to ask for internal test reports. Ours lighting fixtures are made of extremely resistant borosilicate glass tubes and globes and copper-free Al-Si aluminium alloy bodies. Aluminium-silicon alloy is one of the most prestigious families in aluminium casting. Noted for its high mechanical strength, sufficient malleability and compactness, this alloy is highly corrosion resistant, as proved by corrosion tests in saline mist, hydrogen sulphide current, hydrochloric acid aqueous solution and galvanic current. Furthermore, aluminium alloy is impermeable and highly resistant to thermal shocks and high pressures; it is also a noise and vibration reducer and does not oxidize in very damp atmospheres, so it is highly durable and can be recycled forever without losing its quality and properties. TEPEx are also specialized in designing and manufacturing special assemblies in explosion-proof execution according to customers specifications, such as control units, terminal boxes, distribution cabinets, low voltage switchgear and control gear assemblies. We also produce systems that are able to grant the grounding of tanks and tankers while loading and unloading inflammables. The firm's employees are specialists in the field of explosion protection. TEPEx is under the constant supervision of the authorized certification institution in Republic of Croatia Ex Agency Zagreb according to ATEX directive 94/9/EC. The production supervision is performed continuously by Europe certification authority for equipment intended for use in potentially explosive atmospheres CESI according to the requirements provided by standard EN 60079 and EN 61241, added to ISO 9001/2001 conduction control certificate, certificated by Swiss Certification Institute SGS. Based on our long history in producing supreme quality explosion protected electrical equipment, we are ready to deal with every demand or specific requirement of our customers.
EXPLOSION PROOF PENDANT LIGHT FITTING type PLFS-T DESCRIPTION: The explosion proof pendant light fitting of the series PLFS-T/.. for incandescent and high pressure discharge lamps meets the requirements of the ATEX- Directive 94/9/EC. The explosion proof pendant light fitting of the series PLFS-T/.. are certifield for use in industry areas made hazardous by flammable gases, vapors, liquids and dust in the zones 1, 2, 21, 22 in accordance with the EN 60079-10 and EN 61241-10. The housing is made of a cooper free aluminium with a powdered coating. The glass enclosure is made of borosilicate glass with a high thermal and mechanical stability. All external screws are made of stainless steel. The light fitting is normally supplied with internal high grade aluminium reflector. Internal wiring is completed with high temperature cable. The safety switch ensure the discontenting of all exposed components when the fitting is opened. TEHNICAL DATA: Certificate: CESI 06 ATEX 052 Marking: 0722 Apparatus category: Marking of explosion protection: Environment temperature: II 2GD Ex de IIC T3-T6 td A21 IP66 T80ºC-130ºC -20ºC T a +40ºC / +50ºC - according to model code shown in table Degree of protection: IP 66/67 in accordance with EN 60529+A1, category 1 Resistance to shock: IK 08 in accordance with EN 50102 Insulation class : I (protective earthing) in accordance with EN 61140 Rated voltage: Frequency: Rated power: 230 V (-10% / +6%) (other voltage on request) 12 V AC/DC, 24 V AC/DC, 110 V AC, 230 V AC-lamp type PLFS-T/FLASH 50Hz (60Hz on request) according to table Power factor: Conecting terminals: cos ϕ = 0,95, compensated L1, L2, L3, N; max. 2 x 2,5 mm 2 solid, flexible terminal for protective earthing conductor connection -PE; max 2x6mm 2 terminal for external -PA connection; max 2x6mm 2 tightening torque for screw clamp 1,2 Nm Cable entries: two entries Exe M25x1,5 according EN 60423 Cable gland and plug: Screws of Exe cover: II 2GD Exe M25 IP66 tightening torque for gland screw 2,5 Nm, tightening torque for gland or plug 3,5 Nm screw M5x20 A2 (Z4) 4.8, tightening torque 1,5 Nm Mounting: ceiling mounting respectively ±45º slewing angle Weight: cca. 6,5 kg 5.3
MODEL CODE: MODEL CODE WATTAGE LAMP TYPE OSRAM PHILIPS LAMP HOLDER TEMPERATURE T CLASS (gas) 0 MAX (dust) T a =40 C T a =50 C T a =40 C PLFS-T/200 PLFS-T/125 PLFS-T/100 PLFS-T/70 PLFS-T/ BLF-1/150 PLFS-T/FLASH max. 200W max. 230W A QT CLAS A CL 25-200W HALOLUX CERAM 60-230W STANDARD A 25-200W HALOGEN A PRO 40-150W max. 160W LME HWL 160 ML 160W max. 30W TC-TSE DULUX EL LL 5-30W PL ELECTRONIC PRO 12-27W T3 130 C T6-80 C 125W HME HQL 125 HPL-N 125W E27-110W HSE-I NAV-E 110 SON H PRO 110W - 130 C 100W HSE HCI-E/P - HIE 70,100,150 HQI-E - HSE 70,100,150 CDM/CDO-ET 70W 70W SON PRO 70W T5 95 C HIE NAV-E 70/E 150W HIE NAV-E70 4Y - 130 C 15W / 11J (in total) XENON D.G. CONTROL Ltd., type XFE - T6-80 C POLAR CURVE With external reflector Without external reflector 3 9 10 8 7 5 DIMENSION DRAWING (all dimensions in mm) 250 2 6 1 Accessories PLFS/T : 1. Protective grid PLFS/T..., set 2. External reflector PLFS/T... wide beam, set 3. External reflector PLFS/T... narrow beam, set 4. Assembly kit for mounting on wall, angle ±45 5. Lamp, according to table 360 Spare parts PLFS/T : 6. Protective glass PLFS/T.. with glass holder 7. Internal reflector PLFS/T.. with lamholder and isolating switch, set 8. Cover Exe PLFS/T with gasket and screws, set 9. Gland Exe M25x1,5, set 10. Plug Exe M25x1,5, set
EXPLOSION PROTECTED BULKHEAD LIGHT FITTING type 0403.24 DESCRIPTION: The explosion protected bulkhead light fitting of the series 0403.24 for incandescent and high pressure discharge lamps meets the requirements of the ATEX-Directive 94/9/EC. The explosion protected bulkhead light fitting of the series 0403.24 are certified for use in mines and industry areas made hazardous by flammable gases, vapors, liquids and dust in the zones 1, 2, 21, 22 in accordance with the EN 60079-10 and EN 61241-10. The light fitting series 0403.24 is intended for use lamps up to 100W and halogen lamps up to 150 W with E27 lampholder. The lampholder E27 is installed in an oval cast aluminium (grey iron, for use in zone I) enclosure closed with protective glass and protective grid. The light fitting is normally supplied without the lamp. TEHNICAL DATA: Certificate: CESI 08 ATEX 0.. Marking: 0722 Apparatus category: II 2GD, I M2 Marking of explosion protection: Ex ed IIC T2,T3 td A21 T85ºC-95ºC Environment temperature: -20ºC Ta +40ºC -20ºC Ta +60ºC with 60W Degree of protection: IP 54 in accordance with EN 60529+A1, category 1 Resistance to shock: IK 08 in accordance with EN 50102 Insulation class : I (protective earthing) in accordance with EN 61140 Rated voltage: 250V ±10% AC 24V ±10% AC/DC Frequency: 50Hz (60Hz on request) Rated power: according to table Lamps: Incandescent lamps, E 27 lampholder, for 25W, 40W, 60W, 100W Halogen lamps, E 27 lampholder, for 100W and 150W Conecting terminals: terminals L1 + N for 2 x 4 mm² flexible/solid terminals PE for 2 x 4 mm² flexible/solid tightening torque for screw clamp 2,2 Nm Cable entry: 1 x M25x1.5 cable gland (through-wiring possible) 1 x M25x1.5 plug Cover fixing: M 6, Hexagonal screw; without switch 5.2
MODEL CODE type apparatus category explosion protection rated voltage lamps weight 0403.24/10 II 2G Ex ed IIC T2,T3 250V ±10% AC 0403.24/11,1 2 (red or green glass) II 2G Ex ed IIC T3 250V ±10% AC 100W max. EN60064 60W max. DIN 49810 Bl.4 60W max. DIN 49810 Bl.4 40W max. DIN 49810 Bl.4 3,8 kg 3,8 kg 0403.24/20 I M2 Ex ed I 250V ±10% AC 100W max. EN60064 6,0 kg POLAR CURVE Rated luminous flux: 1160lm (100W), 580lm (60W) Efficiency in operation: approx. 60% DIMENSION DRAWING (all dimensions in mm) O9 355 319 190 193 3 2 4 1 Spare parts 0403.24 : 1. Lampholder E27 2. Gasket 0403.24 3. Protective glass 0403.24 Accessories 0403.24 : 4. Lightbulb 100W, 60W, 40W / 230V, 110V, 24V IEC 60064 Lightbulb 60W, 40W / 230V DIN 49810 Bl.4 5. II 2G Exe II cable gland M25 with gasket, type SPU25 6. I M2 Exe I trumpet-shaped cable gland, set 7. II 2G Exe II plug M25 with gasket, type SPC25 8. I M2 Exe I plug M25, set 5,6 7,8
EXPLOSION-PROOF FLOODLIGHT TYPE RLF/... DESCRIPTION: Explosion proof floodlight type RLF/.. is intended for use in hazardous areas: - in areas endangered by flammable and explosive mixtures of gases and air, fumes of flammable liquids and air, or various combinations between the two, in danger zones 1,2 in accordance with related standards EN 60079-10:2003 - in hazardous areas due to the presence of flammable and explosive dust in Zones 21, 22 in accordance with related standards EN 61241-10/2004. The explosion protection ensure utilizing types of protection: "Flameproof enclosure" in accordance with standards EN 60079-0:2004, EN 60079-7:2003 and EN 60079-1:2004, "Increased safety" EN 60079-0:2004, EN 60079-7:2003 and EN 60079-1:2004. The product is in accordance with standard EN 61241-0:2007, EN 61241-1:2005 - "General requirements", "Protection by enclosure»td«". TEHNICAL DATA: Certificate: CESI 09 ATEX 001 Marking: 0722 Apparatus category: II 2GD Marking of explosion Ex de IIC - T3 or Ex d IIC - T3 td A21 T130 C - 190 C IP66 protection: Environment temperature: -20ºC T a +40ºC - according to model code in table Degree of protection: IP 66 in accordance with EN 60529+A1, category 1 Resistance to shock: IK 08 in accordance with EN 50102 Insulation class : I (protective earthing) in accordance with EN 61140 Rated voltage: RLF/... HIT,HST,HME,QT -230/240 V (-10% / +6%) / 50 Hz RLF/... QL -230 V (200-277 V) - 50/60 Hz ili (190-264 V) - DC Frequency: 50Hz (60Hz on request) Rated power: - up to 400 W Power factor: Conecting terminals: Cable entries: Electromagnetic compatibility: RLF/... HIT,HST,HME,QT - cos ϕ> 0,9 ind. RLF/... QL - λ > 0,92 THD < 10 % RLF/... HIT,HST,HME,QT -clamps in Ex de adapter for connection L1, L2, N, PE, 2,5mm 2 max. / clamp - solid, stranded; tightening torque for clamp screw 1,2 Nm; EEx e cable gland M25 for cables φ v 6-15 mm; tightening torque for gland screw 2,5 Nm RLF/... HIT,HST,HME,QT - three entries M20, in accordance EN 60079-1, ISO 965-1, ISO 965-3, With two Ex d plug and one Ex de adapter, type ADP 03/23, II 2GD Ex de IIC T6 IP66 T80 o C, for cable v 6-15 mm RLF/... QL - two entries M25 into Ex e junction box with one Ex e cable gland, type SPU 25, for cable φ v 6-15 mm and one Ex e plug, type SPC 25 in accordance with the Directive 89/336 EEC: in accordance EN 60598-1:2004/A1:2006, EN 55015:2006, EN 55022:2006/ A1:2007, EN 61000-3-2:2006, EN 61547:1995/A1:2000, EN 60929:2006 5.9
MODEL CODE TYPE EXPLOSION-PROTECTION LUMINOUS FLUX (lm) WEIGHT (kg) RLF/250 HIT T130 o C 20 000 lm 22 kg RLF/250 HST RLF/250 HME RLF/400 HIT RLF/400 HST RLF/400 HME RLF/500 QT RLF/85 QL RLF/165 QL T130 o C T130 o C T3 T190 o C T3 T190 o C T3 T190 o C T3 T190 o C T130 o C T130 o C 33 200 lm 13 000 lm 34 000 lm 56 500 lm 22 000 lm 10 250 lm 6 300 lm 12 000 lm Type of light sources: HIT metal halide lamps, HST high-pressure sodium lamps, HME high-pressure sodium lamps, QT halogen lamps, QL induction lamps 22 kg 22 kg 24 kg 24 kg 24 kg 19 kg 19 kg 19 kg POLAR CURVE Narrow beam reflector Wide beam reflector DIMENSION DRAWING (all dimensions in mm) Narrow beam reflector Narrow beam reflector
ACCESSORIES AND SPARE PARTS If it is not ordered differently, floodlight RLF/... HIT,HST,HME,QT presume floodlight with RLF carrier, one Ex de adapter ADP 03/32 and two Ex d plugs, without light source and mounting accessories. Manufacturer will deliver spare parts and accessories on buyer request. 2 3 4,5 6 3 6 1 6 Accessories RLF... : 4. set bed plate RLF/... HIT, HST 5. set bed plate RLF/... HME 6. gaskets RLF/..., set 7. adapter Ex ed, type ADP 03/23 8. plug Ex d M20 Spare parts RLF...: 1. Light source, according to table 2. Screws for mounting M12 x 40 ISO 4017 A4-80, set 3. Bolts in U shape M12 - A64/NW50 DIN 3570 A4, set 2 1 Spare parts RLF QL : 1. junction box gasket Ex e type MMK 13 2. gland Ex e type SPU 25, M25 with gasket and nut 3. plug Ex e type SPC 25, M25 with gasket and nut If it is not ordered differently, floodlight RLF/... QL presume floodlight with RLF QL carrier, one Ex e junction box MMK 13 with Ex e connecting terminals, Ex e M25 cable gland, Ex e M25 plug, and Philips QL Induction Lighting System, without mounting accessories. Manufacturer will deliver spare parts and accessories on buyer request. Wall or ceiling mounting is possible with RLF carrier and M12 screws. Also, it is possible to fixate luminaire to 2'' pipe or other round surface with U-Bolts, like shown on picture. Allowed and possible mounting 5.9
EXPLOSION PROOF FLUORESCENT LIGHT FITTING type FLX... DESCRIPTION The explosion proof fluorescent light fitting of the series FLX... meets the requirements of the ATEX-Directive 94/9/EC. The explosion proof fluorescent light fitting of the series FLX... are certified for use in industry areas made hazardous by flammable gases, vapors, liquids and dust in the zones 1, 2, 21, 22 in accordance with the EN 60079 and EN 61241. Explosion proof twin lamp lighting fitting series FLX... is intended for use with TCL compact fluorescent lamps 18W,24W,36W, 40W, 55W with 2G11 lampholder. The enclosure is made of corrosion resistant grey polyurethanes painted aluminium alloy with cemented high quality borosilicate glass tube. The fitting provides easy to open threaded cover for simple servicing, large terminal compartment and lamp guide. The lighting fitting is normally supplied with two light sources and one junction box Ex de ADP23 M25. For special options, please contact us. TEHNICAL DATA Certificate: CESI 06 ATEX 051 Marking: 0722 Apparatus category: Marking of explosion protection: Operating temperature range: II 2GD Ex de IIC T5 or T6 Ex d IIC T5 or T6 td A21 T90 C or T80 C IP66 or IP67-20ºC T a +50ºC - according to model code shown in table Degree of protection: IP 66 in accordance with EN 60529+A1, category 1 Resistance to shock: IK 08 in accordance with EN 50102 Insulation class : I (protective earthing) in accordance with EN 61140 Rated voltage: Frequency: FLX... - 100V...280V 0-60 Hz Rated power: according to table Power factor: FLX... - l = 0,99 Connecting terminals: L, N, PE - max. 2 x 4 mm 2 solid, flexible PE for outside earthing max. 2 x 6 mm 2 - solid, flexible tightening torque for screw clamp 2,2 Nm Energy classification EEI: FLX... - A2 Mounting: Electromagnetic compatibility: operates in any position in conformity with the EC Directive 89/CE and harmonized standards: EN 55015, EN 61547, EN 61000-3-2, EN 61000 6.2
MODEL CODE: type FLX 218 FLX 224 FLX 236 FLX 240 FLX 255 POLAR CURVE tube type 2x18W DEL LL 36W/840 2x24W DEL LL 36W/840 2x36W DEL LL 36W/840 2x40W DEL LL 36W/840 2x55W DEL LL 36W/840 lumen output dimension A dimension B volume dm 3 weight kg 2x1100 330 215 2,34 3,3 kg 2x1800 425 310 3,15 3,6 kg 2x2800 520 405 4,00 5,1 kg 2x3500 645 530 5,2 8,0 kg 2x4700 645 530 5,2 8,4 kg 6 5 7 4 1 2 Efficiency in operation: approx. 60% Spare parts FLX/.. : 1. Cover gasket FLX/.. 2. Cover FLX/.., compl. 4. Base plate with component FLX/.. Accessories FLX.. : 5. Protective grid FLX/.., set 6. External reflactor FLX/.., set 7. Junction box ADP 23 EEx de M20/M25 8. Fluorescent tube 10. Assembly kit for quick fixing FLX 11. Assembly kit for fixing 1 1/2 ili 1 1/4 on tube, Assembly kit for fixing 2 on tube 12. Assembly kit for ceiling mounting DIMENSION DRAWING (all dimensions in mm) 15 φ 13 12 B 12 177 140 80 A
EXPLOSION PROTECTED JUNCTION BOX type RK 01/... DESCRIPTION: Explosion protected junction box RK... are used for carrying and distributing electrical power in hazardous areas intended for use in explosive gas and dust atmosphere in danger Zones 1,2, 21, 22, in accordance with related standards EN 60079-0, EN 60079-7, EN 60079-11, EN 61241-0, EN 61241-01. The junction box RK (enclosure and cover) are made of glass fibre reinforced polyamide. They are fitted with pillar (mantle) terminals or terminal bloks for cable up to 6mm 2. The cover screws and all other external metal parts are made of stainless steel. For cable with armoured cable there are junction boxes available with internal metal plate and external earthing terminal. TEHNICAL DATA: Certificate: CESI 10 ATEX 040 Marking: 0722 Apparatus category: Marking of explosion protection: Environment temperature: II 2G II 2D Ex e II T6 Ex td A21 T80 C IP66 Ex ia/ib IIC T6-20ºC T a +40ºC or +50ºC -40ºC T a +50ºC, with specially designed cable glands -40ºC T a +70ºC, for Ex i, with specially designed cable glands Degree of protection: IP 66 in accordance with EN 60529+A1, category 1 Resistance to shock: IK 08 in accordance with EN 62262 Insulation class : I (protective earthing) in accordance with EN 61140 Rated voltage: 630 V Maximum voltage for Ex i: 60 V Nominal crosssection: 4 mm 2 type RK01/514, RK01/514 Exi, RK01/544, RK01/744 6 mm 2 type RK01/516, RK01/546, RK01/546-E RK01/744,RK01/544 Ta 40 C 22 A RK01/544E Ta 50 C 18 A Terminal rated Ta 40 C 20 A RK01/514 current: Ta 50 C 16 A RK01/516 Ta 40 C 25 A Ta 50 C 20 A Cable current load capacity: Cable entries, cable glands and screw plugs Cover fixing: Tightening torque: External earthing terminal: Weight: 1.5 mm 2-16 A 2.5 mm 2-20 A 4 mm 2-25 A 6 mm 2-32 A Cable entries in accordance with EN 60423 Cabe glands in accordance with EN 50262 6 x M25 for cable φ6-15 mm (φ13-19 mm available on request) 6 x M32 for cable φ12-21 mm (φ17-25 mm available on request) 4 x M25 for cable φ6-15 mm (φ13-19 mm available on request) 4 x M32 for cable φ12-21 mm (φ17-25 mm available on request) 4xM5 cheese head screw, stainless steel AISI 304 tightening torque 1,0 Nm 2,5 Nm mantle terminal 0,6 Nm terminal block 4 mm 2 1,2 Nm terminal block 6 mm 2 2x6 mm 2 max., cable lug 6-6, DIN 46234 (on type RK01/546-E) 0,55 kg 9.1
MODEL CODE TYPE DESIGN CABLE GLANDS NUMBER OF TERMINALS - TERMINAL CROSS SECTION (nominal) MAX. CAPACITY PER TERMINAL sol, str, f RK 01/514 5-1 x 4mm 2 (L1, L2, L3, N, PE) RK01/514 Ex i cable glands 4xM25 for cable φ6-15mm, 2xM25 screw plug 5-1 x 4mm 2 (Blue 1-5) 1x0,5...4mm 2 2x0,5...2,5mm 2 RK 01/516 5-1 x 6mm 2 (L1, L2, L3, N, PE) 1x1,5...6mm 2 2x1,5...4mm 2 RK 01/544 cable glands 6xM25 for cable φ6-15mm 5-4 x 4mm 2 RK 01/744 7-4 x 4mm 2 RK 01/544-E 2 x M32 cable glands for armoured cable Ø v 23-32mm 4 x M25 cable glands for armoured cable Ø v 17-23mm 5-4x 6mm 2 4x4mm 2 6x2,5mm 2 1x4mm 2 + 2x2,5mm 2 + +3x1,5mm 2 1x4mm 2 + 5x1,5mm 2 2x4mm 2 + 3x2,5mm 2 Other configuration available on request DIMENSION DRAWING (all dimensions in mm) 185 115 64 WARNING DO NOT OPEN WHEN ENERGIZED O6 180 115 HR - 10090 Zagreb 0722 RK/054 Ui=690V CESI 09 ATEX... II 2G Ex e II T6 II 2D Ex A21 IP66 T80 C P- AZ- 75 43 100