F-T, FT-P, F-L AND F-P ERIE 2/3 JACKETED DIRECT TEAM TILTING & TATIONARY KETTLE INTALLATION - OPERATION - MAINTENANCE TILTING TRI-LEG TILTING PEDETAL TATIONARY TRI-LEG TATIONARY PEDETAL FT-L FT-30L FT-40L FT-60L FT-80L FT-100L FT-P FT-30P FT-40P FT-60P FT-80P F-L F-30L F-40L F-60L F-80L F-100L F-P F-30P F-40P F-60P F-80P F-100P Telephone: (802) 658-6600 Fax: (802) 864-0183 www.marketforge.com 15 - Market Forge. PN 14-0039 Rev B (10/15)PN
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IMPORTANT WARNING: Improper installation, adjustment, alternation, service or maintenance can cause property damage, injury or death. Read the installation, operation and maintenance instructions thoroughly before installing or servicing this equipment. FOR YOUR AFETY TABLE OF CONTENT INTALLATION Introduction... 2 ervice Connections... 3 Installation Instructions... 7 OPERATION Operating Instructions... 8 MAINTENANCE Cleaning... Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance. The information contained in this manual is important for the proper installation, use, and maintenance of this kettle. Adherence to these procedures and instructions will result in satisfactory results and long, trouble free service. Please read this manual carefully and retain it for future reference. ERROR: Descriptive, typographic or pictorial errors are subject to correction. pecifications are subject to change without notice.
Introduction DECRIPTION All direct connected steam jacketed kettles pertaining to this manual are direct steam operated pressure vessels of a double-wall stainless steel construction forming a steam chamber (jacket) enveloping the lower two thirds of the kettle bowl surface. Kettles included are tilting and stationary, floor mounted in fixed positions either on legs with adjustable flanged feet or pedestals. All kettles are equipped with a drain cock, safety relief valve and a steam control valve. FUNCTIONING MODE Market Forge direct connected steam jacketed kettles consist of a stainless steel bowl and a stainless steel jacket which envelopes two thirds of the lower surface of the bowl thus forming a sealed pressure vessel (chamber) into which steam is introduced by means of a manual control valve. The kettle bowl is the container for the food product which ideally should be of a liquid or semi-liquid consistency to achieve complete contact with the bowl surface and thus fully absorb the heat transmitted through the surface. The temperature required for the cooking process to function adequately must be greater than the boiling point of the liquid food product. Further, the greater the steam pressure used, the higher the temperature and consequently the quicker the cooking process. For example, steam pressurized at 30 PI attains a temperature of 274 F (135 C). INTALLATION 2
ervice Connections DIMENION MODEL A B C D E F G H (2 ) H (3 ) J (2 ) J (3 ) K L M FT-L 21 [535] FT-30L 24 [610] FT-40L FT-60L 29.5 [749] FT-80L 33 [838] FT-100L 35.5 [802] NOTE: 60, 80 & 100 GALLON KETTLE ARE UPPLIED WITH 2 REAR UPPORT LEG L CW L HW AFETY RELIEF VALVE TRAINER & TEAM TRAP CR 18 [460] [510] [570] 28 [710] 30 [762] 45 ØA 40.5 [1029] 42.5 [1080] 42.5 [1080] 34.75 [885].75 [960] 39.75 [1010] 43.25 [1100] 46.75 [1185] 49.25 [51] 28.5 [724] 31.5 [800] 33.5 [850] 40.5 [1030] 43 [1092] 2 VALVE: CLOED 5.13 [130] OPENED 6.88 [175] TILTING TRI-LEG KETTLE FOR OPTIONAL FAUCET COLD WATER/HOTWATER 3/8 [10mm] O.D. TUBING 1.63 [41] 22 [558].75 [527].25 [514] 21.5 [546] [506] 21 [533] 25.63 [651] 27.13 [689] 28.63 [727] 30.13 [765] 32.63 [828] 39.25 [997] 3 VALVE: CLOED 7.88 [0] OPENED 10.13 [257] [317] 13 [330] 15.5 [394] 14.5 [368] 18 [457] 13.25 [3] 14.25 [362] 15.25 [387] 15.5 [394] 16.25 [413].25 [514] 17 [432] 15 [381] 14.5 [368] 10.5 [7] ERVICE CONNECTION 16.5 [419] 14.5 [368] 14 [356] 10 [254] 59.5 [15] 62.5 [1588] 64 [16] 74 [1879] 76 [1930] 79 [07] - 15.38 [391] - 15.38 [391] - 16.38 [416] 9.5 [241] 11 [279] 18.38 [467 19.88 [505] 21.5 [546] team upply - 3/4 IP (19mm) at 5-30 PI (0.3-2.1 kg/cm2). Optional 5-45 PI (0.3-3.1 kg/cm2).* CR Condensate Return - 1/2 IP (13mm) * Pressure reducing valve is required if incoming pressure exceeds rating at kettle. Optional at extra cost. Optional cold and hot water faucet: 3/8 (10mm) O.D. tubing to faucet. K 70 PRING AITED COVER (OPTIONAL) MIN. CLEARANCE IDE 0 BACK 0 2 OR 3 TANGENT DRAW OFF VALVE (OPTIONAL) OPTIONAL FAUCET M B C FLANGED FEET DETAIL 4 EQUALLY PACED Ø7/16 [11] HOLE ON 2.835 [72] B.C. JACKETED DRAIN VALVE J F E D DIMENION ARE IN INCHE [MM] G H Figure 1 3 INTALLATION
ervice Connections TILTING PEDETAL BAE KETTLE DIMENION MODEL A B C D E F G H J K L M N (2 ) N (3 ) FT-P FT-30P FT-40P FT-60P FT-80P 21 [533] 24 [610] 29.5 [749] 33 [838] 18 [457] [508] [572] 28 [711] 40.5 [1029] 42.5 [1080] 34.75 [883].75 [959] 39.75 [1010] 43 [1092] 46.5 [1181] 14.75 [5] 16.25 [413] 17.25 [438] 18.87 [479].63 [524] [508] 21.5 [546] [572] 24.13 [613] 25.88 [657] 135 [343] 14 [356] 15.5 [394] 19 [483] 41 [1041] 43 [1092] 45 [1143] 48 [19] 52 [1067] 15.25 [387] 13.25 [3] 10.75 [273] 10.25 [0] 9.75 [248].5 [521] [508] 18.5 [470] 19.25 [489].5 [521] 59.5 [1151] 62.5 [1587] 64 [16] 74 [1879] 76 [1930].5 [521] 16.75 [425] 14.75 [5].25 [311] 14.25 [362].25 [311] 16.25 [413] 14.25 [362] 11.75 [298] 13.75 [349] 11.75 [298] DIMENION ARE IN INCHE [MM] AFETY RELIEF VALVE TEAM TRAP AND TRAINER (OPTIONAL) CR 45 ØA VIEW A-A 4X Ø7/16 [11] EQ. PACED ON 16.62 [422] B.C. ( TO 60 GALLON) ON 19.62 [498] B.C. (80 GALLON) ERVICE CONNECTION team upply - 3/4 IP (19mm) at 5-30 PI (0.3-2.1 kg/cm2). Optional 5-45 PI (0.3-3.1 kg/cm2).* CR Condensate Return - 1/2 IP (13mm) * Pressure reducing valve is required if incoming pressure exceeds rating at kettle. Optional at extra cost. Optional cold and hot water faucet: 3/8 (10mm) O.D. tubing to faucet. L 70 PRING AIT HINGED COVER (OPTIONAL) 2 VALVE: CLOED 5.13 [130] OPENED 6.88 [175] 3 VALVE: CLOED 7.88 [0] OPENED 10.13 [257] 2 OR 3 TANGENT DRAW OFF VALVE (OPTIONAL) 6.25 [159] FAUCET (OPTIONAL) 2 [51] A A POUR PATH K JACKET DRAIN VALVE E M D F MIN. CLEARANCE IDE 0 BACK 3 [76] 7.38 [187] 4 [102] H G Figure 2 INTALLATION 4
ervice Connections TATIONARY TRI-LEG KETTLE MODEL A B C D E F (2 ) F (3 ) G (2 ) G (3 ) H J K F-L 21 [533] F-30L 24 [610] F-40L F-60L 29.5 [749] 33 F-80L [838] 35.5 F-100L [902] 18 [457] [508] [572] 28 [711] 30 [762] 40.5 [1029] 42.5 [1080] 44.5 [1130] 22.75 [578] 25.88 [657] 27.88 [708] 31.38 [797] 34.75 [883].25 [946] 16 [406] 18.5 [470] 17.75 [451] 19.5 [495].75 [527].75 [324] 13.5 [343] 14.25 [362] 15.5 [394] 17 [432] 14 [356] 15.25 [387] 16.5 [419] 17.25 [438] 19.25 [489] 19.25 [489] 17 [432] 15 [381] 10.5 [7] 16.5 [419] 14.5 [368] 10 [254] 25.88 [657].88 [683] 23.88 [606] 24.69 [627] 23.88 [606].63 [676] 59.75 [1518] 62.88 [1597] 64.88 [1648] 72.88 [1851] 75.25 [1911] 81.75 [76].5 [521] [572] 25.75 [654] 29.25 [743] 31.75 [806] MODEL Gallons ALL PRING AIT HINGE MIN. CLEARANCE IDE 3 [76] BACK 0.5 [13] ERVICE CONNECTION team upply - 3/4 IP (19mm) at 5-30 PI (0.3-2.1 kg/cm2). Optional 5-45 PI (0.3-3.1 kg/cm2).* DIMENION ARE IN INCHE [MM] CR Condensate Return - 1/2 IP (13mm) FLANGED FOOT DETAIL 4 EQUALLY PACED Ø7/16 [11] HOLE ON 3 [76] B.C. FRONT ØK 0 TYP. * Pressure reducing valve is required if incoming pressure exceeds rating at kettle. Optional at extra cost. Optional cold and hot water faucet: 3/8 (10mm) O.D. tubing to faucet. 45 WALL 6 [152] ADD TO DIMENION D IF KETTLE HA OPTIONAL FAUCET A AFETY RELIEF VALVE C L E B J 2 VALVE F CLOED 5.13 [130] OPENED 6.88 [175] 3 VALVE CLOED 7.88 [0] OPENED 10.13 [257] 3.5 [89] D C H G CR Figure 3 5 INTALLATION
ervice Connections TATIONARY PEDETAL BAE KETTLE DIMENION MODEL A B C D E F (2 ) F (3 ) G (2 ) G (3 ) H J K F-P F-30P F-40P F-60P F-80P F-100P 21 [533] 24 [610] 29.5 [749] 33 [838] 35.5 [902] 18 [457] [508] [572] 28 [711] 30 [762] 40.5 [1029] 42.5 [1080] 44.5 [1130] 22.75 [578] 25.88 [657] 27.88 [708] 31.38 [797] 34.75 [883].25 [946] 16 [406] 18.5 [470] 17.75 [451] 19.5 [495].75 [527].75 [324] 13.5 [343] 14.25 [362] 15.5 [394] 17 [432] 14 [356] 15.25 [387] 16.5 [419] 17.25 [438] 19.25 [489] 19.25 [489] 17 [432] 15 [381] 10.5 [7] 16.5 [419] 14.5 [368] 10 [254] 25.88 [657].88 [683] 23.88 [606] 24.69 [627] 23.88 [606].63 [676] 59.75 [1518] 62.88 [1597] 64.88 [1648] 72.88 [1851] 75.25 [1911] 81.75 [76] 16.88 [429] 16.88 [429 16.88 [429] 16.88 [429] 19.63 [498] 19.63 [498] ERVICE CONNECTION MODEL Gallons ALL PRING AIT HINGE MIN. CLEARANCE IDE 3 [76] BACK 0.5 [13] team upply - 3/4 IP (19mm) at 5-30 PI (0.3-2.1 kg/cm2). Optional 5-45 PI (0.3-3.1 kg/cm2).* CR Condensate Return - 1/2 IP (13mm) DIMENION ARE IN INCHE [MM] * Pressure reducing valve is required if incoming pressure exceeds rating at kettle. PEDETAL DETAIL 45 Optional at extra cost. 4 HOLE Ø7/16 [11] EQUALLY PACED ØK Optional cold and hot water faucet: 3/8 (10mm) O.D. tubing to faucet. 45 FRONT WALL 6 [152] ADD TO DIMENION D IF KETTLE HA OPTIONAL FAUCET A AFETY RELIEF VALVE C L 2 VALVE CLOED 5.13 [130] OPENED 6.88 [175] 3 VALVE CLOED 7.88 [0] OPENED 10.13 [257] E F 3.5 [89] D B C CR Figure 4 INTALLATION 6
Installation Instructions 1. elect a location to provide drainage for kettle pour path when tilted and for draw-off valve if so equipped. 2. Mark hole locations through flanged adjustable feet on tri-leg models and through pedestal base on pedestal models. Remove kettle. 3. On hole locations marked, drill holes and insert expansion shields to accommodate 5/16 size lag bolts. 4. Reposition kettle. On tri-leg models level kettle by making necessary adjustment on flanged foot. 5. Bolt down kettle and seal with ilastic or other equivalent sealing compound. ealant must be applied not only to bolt heads but also around flanges or pedestal base making contact with floor surface to fulfil NF requirements. 6. Connect steam line (3/4 pipe size) to the kettle, making sure there is a steam control valve strainer fairly convenient to the kettle. 7. Connect kettle condensate return line to a drain or to a boiler return line. Each kettle return line must have a suitable steam trap. Boiler return lines must have a check valve. 8. afety relief valve on kettle must not be plugged as it is set to relieve excess pressure in the kettle. 9. If incoming steam pressure is greater than kettle maximum operation pressure then a pressure reducing valve must be installed in the line. 10. If large amounts of water accumulate in the steam line it will be necessary to install one or more ball float traps in the line to eliminate the water. 11. A steam line pressure gauge is also recommended to determine the actual amount of steam being supplied to the kettle.. Check for proper operation. 7 OPERATION
Operating Instructions TILTING KETTLE 1. If kettle has draw-off valve, close it. 2. Fill kettle with product to desired level. 3. lowly turn the steam control valve ON to full open position (counterclockwise). 4. The water or food should boil 2 to 3 gallons per minute. If it does not then incoming pressure and piping should be checked to determine that it is adequate to operate the kettle efficiently. 5. Regulate steam control valve depending on type of food being prepared. 6. When food is cooked, turn off steam, remove food and clean kettle immediately to prevent residue from drying on kettle bowl surface. TATIONARY KETTLE 1. Ensure that draw-off valve is closed. 2. Fill kettle with product to desired level. 3. lowly turn the steam control valve ON to full open position (counter clockwise). 4. The water or food should boil 2-3 gallons per minute. If it does not then incoming pressure and piping should be checked to determine that it is adequate to operate the kettle efficiently. 5. Regulate steam control valve depending on type of food being prepared. 6. When food is cooked, turn off steam, remove food and clean kettle immediately to prevent residue from drying on kettle bowl surface. CAUTION The equipment and its parts are hot. Use care when operating, cleaning and servicing. OPERATION 8
Cleaning CAUTION Do not use cleaning agents that are corrosive. Use of cleaning agents that contain chloride, acids or salts are corrosive and may cause pitting and corrosion when used over a period of time; this will reduce the life of the appliance. hould pitting or corrosion occur, this is not covered by warranty. Follow the recommended cleaning instructions. Use a mild detergent, warm water and rinse thoroughly. TILTING KETTLE CLEANING INTRUCTION Your kettle should be cleaned immediately after each use. 1. Ensure that steam supply is OFF. 2. Pre-rinse inside of kettle thoroughly and drain to remove any food particles. 3. Using a nylon brush, clean kettle with a mild detergent and warm water rinse. Never use steel wool or scouring powder as it will scratch stainless steel. 4. Tilt kettle fully or open the tangent draw-off valve if one is provided to allow soap and water solution to drain. Rinse with clean water. 5. On kettles equipped with a draw-off valve, turn the large hex nut counterclockwise by hand until it is completely disengaged from the thread. Grasp knob to valve and slowly pull out valve stem and disc. Do not allow disc to come in contact with hard surfaces since damage to disc may occur and result in valve leakage. Wash the valve stem, disc and handle. Insert nylon brush with detergent into interior of valve body and tangent draw-off tube and brush vigorously. Replace valve stem assembly and engage hex nut fully by hand. Flush kettle with clean warm water. Leave valve open when kettle is not in use. TATIONARY KETTLE CLEANING INTRUCTION Your kettle should be cleaned immediately after each use. 1. Ensure that steam supply is OFF. 2. Pre-rinse inside of kettle thoroughly and drain to remove any food particles. 3. Using a nylon brush, clean kettle with a mild detergent and warm water rinse. Never use steel wool or scouring powder as it will scratch stainless steel. 4. Open the tangent draw-off valve to allow soap and water solution to drain. Rinse with clean water. WARNING If you are cleaning a valve that is assembled to a kettle be sure the kettle is completely empty of any product. 5. By hand, turn the large hex nut counterclockwise on draw off valve until it is completely disengaged from thread. Grasp knob to valve and slowly pull out valve stem and disc. Do not allow disc to come in contact with hard surfaces since damage to disc may occur and result in valve leakage. Wash the valve stem, disc and handle. Insert nylon brush with detergent into interior of valve body and tangent draw-off tube and brush vigorously. 6. Replace valve stem assembly and engage hex nut fully by hand. Flush kettle with clean warm water. 7. Leave valve open when kettle is not in use. 9 MAINTENANCE