PSD 5 BO 50/5 POD 5 - PODA

KEF-MOTOR A/S Industrivej 3-9 DK 9460 Brovst Tel. +45 9823 6266 Fax. +45 9823 6144 25.04.12 Instruction Manual PSD 5 BO 50/5 POD 5 - PODA 5 Industrial Grinders

Introduction You can connect your dual grinder in many ways. This manual includes the following options for use of your dual grinder: PSD 5 for grinding, BO 50/5 for grinding and belt grinding POD 5 for polishing PODA 5 for polishing and deburring EU declaration of conformity KEF-MOTOR A/S hereby declares that Industrivej 3-9 DK-9460 Brovst Denmark www.scantool-group.com Tel.: +45 98 23 62 66 Fax: +45 98 23 61 44 KEF Double Ended Grinder PSD 5, BO 50-5, POD 5 are manufactured in accordance with the provisions of the COUNCIL DIRECTIVE of 17. May 2006 (2006/42/EC) The Machinery Directive (order no. 561 of 25 June 1994 with subsequent amendments) Also on accordance with: The council directive of 19 February 1973 (73/23/EEC) The Low Voltage Directive with later amendments (order no. 797 of 30 August 1994) The council directive of 3 May 1989 (89/336/EEC) The EMC Directive with later amendments (order no. 796 of 5 December 1991 with subsequent amendments) 1

Table of contents 1 TRANSPORT & HANDLING 3 1.1 TRANSPORT 3 1.2 HANDLING 3 1.3 PLACING 3 2 DIRECTIONS FOR USE 4 2.1 OPERATION 4 2.2 SAFETY RULES FOR STATIONARY POWER TOOLS. 4 2.3 MAINTENANCE 6 3 BELT ARM 7 3.1 ASSEMBLY AND MOUNTING OF BELT ARM 7 3.2 CHANGING OF GRINDING BELT 8 3.3 MAINTENANCE OF BELT ARM 9 3.4 USE OF BELT ARM 9 4 VFCB-COMPLETE EXHAUST UNIT 10 4.1 ASSEMBLING AND MOUNTING OF VFCB COMPLETE EXHAUST UNIT 10 4.2 MAINTENANCE OF VFCB-EXHAUST UNIT 10 5 POLISHING MACHINE 13 5.1 ADJUSTMENT THE POLISHING MACHINE. 13 6 DEBURRER 11 6.1 ASSEMBLING AND MOUNTING OF DEBURRER 11 6.2 CHANGING OF DEBURRER/STEEL BRUSH 11 6.3 MAINTENANCE OF DEBURRER/STEEL BRUSH 12 6.4 USE OF DEBURRER 12 7 SPARE PARTS 14 7.1 MACHINE LINE UP OF PSD 5 14 7.2 PSD 5 BASIC MODEL 15 7.3 PSD 5 COVER 16 7.4 PSD 5 BELT ARM 17 7.5 VFCB-EXHAUST SYSTEM FOR PSD 5 19 7.6 POD 5 W/SPINDLE 23 7.7 DEBURRING COVER FOR PODA 5 21 7.8 24 8 TECHNICAL DATA 24 8.1 TECHNICAL SPECIFICATIONS 24 8.2 DIMENSIONS 24 8.3 WIRING DIAGRAM 25 8.4 DISA SWITCH W/EMERGENCY STOP 26 8.5 8.5 PSD 5 CONNECTED TO EX16 DUST EXTRACTION 27 8.6 GUARANTEE 28 2

1 Transport & handling 1.1 Transport PSD 5 Industrial belt grinder and others are delivered on a pallet packed in protective wrapping. 1.2 Handling The machines can easily be transported on the pallet on which they are delivered. If the machine is delivered on a pedestal you must insure that the pedestal is secured to the pallet. 1.3 Placing Mounting of the machine must take place on a firm level ground. It must be fastened to the ground by means of the four fittings which are used to fasten the machine to the pallet. It is provided with no-volt release protection switch and connected for the wanted voltage. The electrical connection must be performed by an authorized electrician, and it is important to control that the motor (and the exhaust unit) have the correct direction or rotation (please see the arrow on the motor). Fig.: 1.1 Before use you must control that the outer cover (A) (se fig.: 1.1) is solidly mounted on the inner cover. The outer cover must stay mounted during use and should only be dismounted during change of grinding wheel. The grinding wheel (B) must be able to rotate freely without being loose. The tool rest (C) must be adjusted to a distance of approximately 2 mm from the grinding wheel. The eye shield (D) must be clean and adjusted into the right position and the spark arrester (E) must also be adjusted to a distance of approximately 5 mm from the grinding wheel and slightly fastened. The first time you start the belt grinder please let it run at max speed without using it for 5 minutes. Make sure to stay in a safe distance during the machine start-up. 3

2 Directions for use 2.1 Operation After adjustment and connection the machine is ready for use. The grinding kan take place by the contact wheel (E) or on the surface grinding table by opening the cover (H). When you start grinding please start by letting the material touch the grinding wheel lightly and thereby avoid pressuring the grinding wheel to prolonge the lifetime of it. The lifetime of a grinding belt is also prolonged if you start with a light pressure. Please make sure not to overload the motor. Let it run at max speed before start grinding. Grind at max speed and if possible have the material tightened in clamps as it is safer than holding the material in your hands. Avoid grinding on the side of the grinding wheel unless you are using a cup wheel. Do not stop the grinding wheel by pushing any material against it but let it stop by itself. It is very important to keep the working area well lighted. 2.2 Safety rules for stationary power tools. Follow them to achieve best results and full benefit from your new machine. The good craftsman respects the tools with which he works. He knows they represent years of constantly improved design. He also knows that they are dangerous if misused. The safety rules are based on approved practices in industrial and home shops. 1. Know your power tool. Read the owner s manual carefully. Learn its applications and limitations, as well as the specific potential hazards peculiar to this tool. 2. Keep guard in place and in working order. 4. Remove adjusting keys and wrenches. Form habit of checking to see that keys and adjusting wrenches is removed before turning it on. 3. Ground all tools. If tool is equipped with threeprong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accomodate a twoprong receptacle, the adapter wire must be attached to a known ground. Never remove the third prong. 5. Cluttered areas and benches invite accidents. 6. Avoid dangerous environment. Don t use power tools in damp or wet locations or expose them to rain. Keep your work area well lighted. 6. Keep children away. All visitors should be kept in a safe distance from work area. 4

8. Make workshop kidproof with padlocks, master switches, or by removing starter keys. 9. Don t force tool. It will do the job better and be safer at the rate for which it was designed.. 10. Use right tool. Don t force tool or attachment to do a job it was not designed for. 11. Wear proper apparel. Wear no loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. 12. Always use safety glasses. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses. They are NOT safety glasses. 13. Secure works. Use clamps or vise to hold works, when pratical. It s safer than using your hands and it frees both hands to operate tool. 14. Don t overreach. Keep proper footing and balance at all times. 15. Maintain tools with care. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 16. Disconnect tools before servicing and when changing accessories such as grinding wheels, polishing mops, grinding belts, blades, bits, cutters, etc. Never leave a running maschine, wait till the Machine has stopped. If parts of the machine are out of order the Machine shold not be used befour it has been repaired. 17. Reduce the risk of unintentional starting. Make sure switch is in off position before plugging in. 18. Use recommended accessories. Consult owner s manual for recommended accessories. Use of improper accessories may cause risk of injury to persons. 19. Never work in a way that can hurt you. Do not stand in a bent position. Stand straight. Alkohol and other drugs are not to be taken while working with the machine. 5

2.3 Maintenance Keep the machine in a dry place so the grinding wheels or belts will not risk getting any damp or rain. The grinding wheel will often get uneven because of use and therefore we recommend that you level the grinding wheel off frequently. When the grinding wheel is worn more than 25% we recommend that you change to a new wheel. An uneven grinding wheel causes vibrations which with time will damage the bearings in the machine. Damaged tool rests, eye shields and covers must be replaced to avoid personal damage. When to change the grinding wheel please dismount the spark arrester (A) (see fig.: 2.1), then dismount the outer cover (B). The reverse nut (C) and the outer flange is to be unscrewed, now the outer flange and the grinding wheel can be dismounted. The new grinding wheel is not allowed to exceed the measures shown on the sign on the machine. It is also very important that the hole dimension is correct. The grinding wheels are provided with labels placed around the holes on both sides of the grinding wheel. If these labels are missing or damaged they must be replaced by new ones of the same dimension. The new grinding wheel is to be mounted between the two flanges (D) and the reverse nut (C) screwed on and fastened. The reverse nut (C) is to be fastened so tightly that it can hold the grinding wheel tight but on the other hand it is not to be tightened too much as it can cause unwanted stress in the grinding wheel. Fig.: 2.1 6

3 Belt Arm 3.1 Assembly and mounting of belt arm If the grinding machine is mounted with a grinder cover or a deburrer cover these must be removed completely before mounting the belt arm. Mount the telescopearm (A) to the cover (B) by using the fitting for the telescope arm (C) and mounting the cover (B) by putting a screw through the side plate into the holder for the telescopearm (D). The topwheel (E) must be inside the cover (B). Fig.: 3.1 The fitting for the telescopearm (C) is not alloved to be fastened harder than it is still possible to adjust the direction of the grinding belt. The belt arm can be tilted to the wanted inclination. After this the holder for the telescopearm (D) is fastened by tightening the two screws placed in the ring on the holder. The flanges, contact wheel and the reserve nut are now put in (pls. see the drawing of belt arm for order). Please make sure that the top wheel (E) and the contact wheel run parallelly. The position of the contact wheel can be adjusted with the distance rings attached. The topwheel (E) can be loosened and adjusted so that it fits the wanted grinding belt lenght. The same way you can tighten the grinding belt. 7

3.2 Changing of grinding belt When the grinding belt is worn out it must be replaced which is done the following way: The top plate (A) (se fig.: 3.2) on the cover is opened and the handle (B) is pulled down. This way the pressure on the grinding belt will be lowered (C), so that it can be dismounted and a new grinding belt can be mounted in reverse order. Please control that the arrows on the back of the grinding belt run in the same direction as they point. When the new grinding belt is mounted it is necessary to adjust by the handle (D) for parallel running. The belt is loosened so that the telescopearm (E) and top wheel (F) can be turned with until the grinding belt runs straightly on the contactwheel. After this the handle is fastened (D). It is only allowed to do this adjustment by pulling the grinding belt with the hands and NOT with power on the machine. Fig.: 3.2 There are many kinds of grinding belts so therefore it is very important to choose the right type of belt. There are many things to consider before choosing the belt: material to be grinded - grit size - belt material - glue. In connection to this we can tell you that there are different kinds of contact wheels with various softnes and shapes for different purposes. 8

3.3 Maintenance of belt arm Empty the spark arrester (A) (see fig.: 3.3) to avoid hot sparks damaging or deforming grinding belt and contact wheel. If the machine is equipped with VFCBexhaust unit you must control if the suction channels need cleaning. The dust bag must be emptied when necessary. The contact wheel (B) needs changing if the edges are too rounded. The belt must be replaced when it is defective. Change the graphite pad (C) on the belt arm when necessary. Fig.: 3.3 When changing the contact wheel the grinding belt (D) must be dismounted as described above. The reverse nut (E) must be dismounted and the flange (F) can be taken off with the contact wheel (B). The new contact wheel (B) is to be mounted in reverse order. 3.4 Use of belt arm Grinding at the belt arm can be done either at the contact wheel or on the grinding surface. You can also dismount the grinding surface for direct unsupported grinding on the grinding belt. Let the material touch the grinding belt softly and avoid uneven grinding as it can damage the grinding belt and overload the motor. 9

4 VFCB-complete exhaust unit 4.1 Assembling and mounting of VFCB complete exhaust unit The following description of assembling and mounting of VFCB-exhaust unit is valid both if it is a VFCB-220 or if it is a VFCB-121. The mounting order is exactly the same for both models. The guard (A) (see fig.: 5.1) is first mounted on the back of the machine and there after as shown on the VFCB-motor. Dismount the blindstopper at the back of the machine and mount the connector (B). Dismount the switch on the machine without dismounting the wires. Lead the wire (C) through the connector (B) and mount the protection hose (D) on the connector (B). Mount the wires from the VFCB-exhaust unit on the switch (see wiring diagram). Mount the switch again. Dismount the blind guards on the cover or the belt arm and instead mount the guard (E) with exhaust connecting piece, also remember to mount the cork washer (F). Finally adjust the suction hoses (G) and mount the clip washers (H). VFCB-exhaust unit must before use be mounted with suction hoses on the suction connecting piece (I), which then must be connected with central exhaust unit. If the central exhaust unit has no cyclone, the exhaustion from the VFCB-exhaust unit must be connected to a cyclone, which then again is connected to the central exhaustion. If there is no central exhaustion, dust bags (J) can be mounted on the exhaust connecting unit (I). In case the VFCB-exhaust unit is mounted on the PSD 5 double grinder, the casted pipe bendings (K) can be used to mount the VFCB-exhaust unit on the grinding machine by what the guard (A) and the suction hoses (G) with accessories can be left out. Fig.: 4.1 4.2 Maintenance of VFCB-exhaust unit Nothing on a VFCB-exhaust unit requires maintenance except that it is necessary to make sure that the suction hoses are intact and the suction channels are clear. 10

5 Deburrer 5.1 Assembling and mounting of deburrer The deburrer cover is to be assembled in the order shown in fig.: 5.1. The four screws in the end cover (A) must be unscrewed and the mounting plate (B) is to be placed on the end cover (A), the four countersinked machine screws M6x20 (C) are retightened. Now the deburrer cover (D) can be remounted through the two slashes in the mounting plate (B). The cover can be repudiated back and forth so the steel brush (G) can be used best possible. The inner flange (F) is put on the shaft with the steel brush (G) and the outer flange (H). At last the reverse nut (I) is screwed on the shaft and tightened. Before the lid on the deburrer cover (D) is closed the eye shield is mounted (J) as shown in fig.: 4.1. If you are not to grind a pipe material you can dismount the grinding system for pipe grinding (K) and the flat grinding system beneath can be used instead. Fig.: 5.1 5.2 Changing of deburrer/steel brush When the steel brush is worn approximately 10 % it must be replaced by a new brush. This is easily done by opening the lid on the deburrer cover (D). Here you dismount the reverse nut (I) and the flange (H) can be taken off with the steel brush. The new steel brush is mounted in reverse order. Often it will be necessary to adjust the grinding system (K) before the new steel brush is put in its place. 11

5.3 Maintenance of deburrer/steel brush Nothing on the deburrer/steel brush needs maintenance except that it is necessary to adjust the grinding system as the steel brush is worn. The eye shield and other accessories must be replaced immediately if they are damaged. 5.4 Use of deburrer When the deburrer cover is correctly mounted the grinding system (A) (see fig.: 5.2) needs adjusting which is done by adjusting the height of the grinding system when the screw (B) is unscrewed. The distance to the steel brush is adjusted by loosening the handle (C) below the cover. As mentioned earlier the grinding system for pipe grinding (A) can be dismounted and the flat grinding surface beneath can be used for grinding of plate or bar material. This adjustment of the grinding system can only be made when the machine is NOT plugged. Fig.: 5.2 Before the deburring is started it is important that the motor is running at max speed and the deburring must be done at as high speed as possible. If it is possible please hold the material with clamps as it is safer than holding the material right in your hands. If the motor is helped at stopping the rotation it can result in overheating and destruction. The best result will be achieved if the material is softly put towards to steel brush. Avoid uneven deburring to avoid damaging the steel brush and overloading the motor. Do not stop the steel brush rotation by pressing a material to it but let it rotate freely until it stops by itself. It is very important to have the work space well lighted as well as the Law for Safety and Health at Work Act demands that there must be an exhaust unit mounted on the deburring cover. This is easily done by mounting a VFCB-exhaust unit on the machine. 12

6 Polishing machine 6.1 Adjustment the polishing machine. Placing of the machine must take place on a firm and level surface. Now secure the polishing machine to the work table or the floor by using the four holes in the base used for mounting the machine to the pallet. Please wire the machine according to the given voltages stated in this manual and on the motor sign. Check for correct direction of rotation on the motor. All wiring must be performec by an authorized electrician. Fig.: 6.1 Before start operating please check if the polishing discs (A) (see fig.: 6.1) are firmly secured to the rotor. The polishing disc is mounted when the machine is disconnected. The polishing disc (A) must rotate freely without being loose. Checks and adjustments are only to be performed when the machine is disconnected. Make sure to be in a safe distance from the machine while it is running for the first time. 13

7 Spare parts In this chapter there are split drawings and matching spare parts lists. 7.1 Machine line up of PSD 5 Fig.: 7.1 (A) Motorpart, (B) Grinding cover, (C) Belt arm, (D) VFCB-exhaust unit. 14

7.2 PSD 5 basic model Fig.:7.2 Drawing of PSD 5 basic model Spare parts list for PSD 5 basic model Pos.nr. Type Ident. Nr. 1 Collar bushing E 308 0995681 2 Screw M6x20 CH Z 4345678 4 Bearing end shield V 0187860 5 O-ring 50x45x3 mm 1385259 6 Wave spring 50x44x0.6 0100331 7 Bearing 6205 2Z/C3 0104221 8 Cable 4x0.75mm² sort 0129420 9 Cable lead-in PG11 0105154 10 Blind stop PG11 2112512 11 Stator housing 1313711 12 Split pin ø4x8 0711179 13 Rotor cpl. 0766917 14 Bearing end shield H 1461142 15 DISA switch 230 V 0188807 16 DISA switch 440 V 0188817 17 Skrew M4x10 0100427 18 Switch for DISA switch 0110049 19 Earth cable 1461327 15

7.3 PSD 5 cover Spare parts list for PSD 5 cover 16 Fig.: 7.3 Split drawing of PSD 5 cover Pos.nr. Type Cover L Cover R 1 Eye shield for PSD 5 1311948 1311948 2 Cross handle Ø32 M6 DIN 6335 0922021 0922021 3 Disc 6.4x1.6 0737631 0737631 4 Carriage bolt 6x50 0932043 0932043 5 Nut M10 Z 5438761 5438761 6 Spring wave ring 10.2 0132606 0132606 7 Spark arrestor PSD 5 L-piece 0744859 0744859 8 Spark arrestor PSD 5 U- piece 0744840 0744840 9 Washer DIM 6 Z 1323060 1323060 10 Flange screw M10 1311956 1311956 11 Screw M5x10 CH Z 0120628 0120628 12 Washer DIM 5 Z 0737666 0737666 13 Lid PSD 5 cover 0745111 0745111 14 Cover PSD 5 indv. Kpl. 1065078 1065079 15 Screw M6x20 CH Z 4345678 4345678 16 Flange inner 0921572 0921572 17 Grinding wheel - - 18 Cardboard labels 0920080 0920080 19 Flange outer 1105183 1105183 20 Nut M20x1.5 0744824 0744816 21 Cover PSD 5 outer 0745073 0745081 22 Disc 3/8 Z 0101491 0101491 23 Screw M10x30 Z 0236004 0236004 24 Grinding system 0744409 0744425 25 Fittings for cover PSD 5 0114974 0114974 26 Nut M8 0231350 0231350

7.4 PSD 5 belt arm Fig.: 7.4 Split drawing of PSD 5 belt arm 17

Spare parts list for PSD 5 belt arm Order number Pos. Nr. Type Right Left 1 Top screw 2078212 2078212 2 Sliding pipe for belt stand 9480687 9480687 3 Machine screw M4x4 Z 0737618 0737618 4 Lock ring DIM 42, DIN 472 7655123 7655123 5 Ball bearings 6302 2Z 1462846 1462846 6 Distance pipe ø22/15x10 2155002 2155002 7 Top roll 9480681 9480681 8 Shaft for top roll 2078200 2078200 9 Disc for top roll 9480693 9480693 10 Screw M6x16 CH Z lowered head 0120625 0120625 11 Pointed screw M5x10 0737605 0737605 12 Holder for top roll 9480679 9480679 13 Spring for telescope arm 9480694 9480694 14 Pipe for telescope arm 9480682 9480682 15 Spring holder for telescope arm 2078202 2078202 16 Handle for grinding belt M8x30 2078204 2078204 17 Pipe bushing for telescope arm 2078206 2078206 18 Pipe holder for telescope arm 9480692 9480692 19 Pipe cotter pin ø5x25 2078208 2078208 20 Håndle for adjustment of grinding belt 2188010 2188010 21 Fittings for telescope arm 1533813 1533813 22 Washer DIM 8 Z 0132594 0132594 23 Screw M8x25 CH Z 7676512 7676512 24 Distance ring 4318001 4318001 25 Pointed screw M8x12 0105026 0105026 26 Holder for telescope arm 2078211 2078211 27 Grinding system 0744425 0744409 28 Disc 3/8 Z 0101491 0101491 29 Screw M10x30 Z 0236005 0236005 30 Box cover for belt arm 1533780 1533781 31 Washer DIM 5 Z 0102555 0102555 32 Screw M5x10 CH Z 0120628 0120628 33 Felt washer 1533816 1533816 34 Cover plate 1533812 1533812 35 Distance ring ø30/20x6mm 1551176 1551176 36 Collar bushing PSD 5 0995681 0995681 37 Star handle ø40 M8 DIN 6335 1443593 1443593 38 Auto disc 5/16 Z 5437850 5437850 39 Spark arrestor 1533808 1533808 40 Nut M5 Z 0737623 0737623 41 Flange inner 0921572 0921572 42 Contact wheel 200x50x20 1532170 1532170 43 Square table 1533807 1533818 44 Flange outer 1105183 1105183 45 Double sticking tape 2004899 2004899 46 Graphite pad 50x270 2004898 2004898 47 Nut M20x1.5 0744824 0744816 48 Grinding belt 0215080 0215080 50 DN-bearing ring for belt arm 0120510 0120510 18

7.5 VFCB-exhaust system for PSD 5 Fig.: 7.5 Split drawing of VFCB-exhaust system for PSD 5 19

Spare parts list for VFCB-exhaust unit for PSD 5 Pos.nr. Type VFCB-220 VFCB-121 1 Fan housing L. outer 0781266 0781266 2 Screw M5x16 CH Z 0120626 0120626 3 Washer DIM 5 Z 0102555 0102555 4 Disc Ø5.5x26,5x2.5 0233030 0233030 5 Fan wheel VFCB alu. 0995703 0995703 6 Screw M6x16 Z 0300604 0300604 7 Washer DIM 6 Z 1323060 1323060 8 Fan housing L. inner 0785628 0785628 9 V-Ring 16A 0654329 0654329 10 Spring 5x5x14 0100609 0100609 11 Screw M8x16 Z 0120510 0120510 12 Auto disc 5/16 Z 5437850 5437850 13 Clamp for VFCB holder 1065297 1065297 14 Fan housing R. inner 0781258 0781258 15 Fan housing R. outer 0785636 0785636 16 Power engine 1043072 1043064 17 Thread piece PG11 0920011 0920011 18 Protection hose 18x13 400mm 0920400 0920400 19 Dust bag 0811793 0811793 20 Screw M4x16 w/round head 0737610 0737610 21 Cork washer 120x9 2006728 2006728 22 Connecting piece exhaust 1444190 1444190 23 Screw M5x10 CH Z 0120628 0120628 24 Washer DIM 5 Z 0102555 0102555 25 Tightening belt 68/85 1944266 1944266 26 Suction hose 2006731 2006731 27 Exhaust pipe 2006720 2006720 28 Cork washer 0111730 0111730 29 Elbow for VFCB 0111729 0111729 30 Pedestal for PSD 5 1065094 1065094 31 Table PSD 5* 0771317 0771317 32 Water cup 0771333 0771333 33 Disc ø13x24x2.5 0105167 0105167 34 Screw M12x40 Z 7654320 7654320 Table for PSD 5 with belt arm or deburrer has nr.: 077131 20

7.6 Deburring cover for PODA 5 Spare parts list for deburrer for PODA 5 Fig 7.6 Drawing of parts in deburrer Pos.nr. Type Cover R Cover L 1 Disc 6.4x1.6 0737631 0737631 2 Cross handle ø32 M6 DIN 6335 0922021 0922021 3 Bolt for wood 6x50 0932043 0932043 4 Eye protective guard PSD 5 1311948 1311948 5 Nut M10 Z 0516637 0516637 6 Washer 10.2 0132608 0132608 7 Chest screw M10 1311956 1311956 8 Safety nut M4 0737615 0737615 9 Pointed screw M5x6 spids 0737606 0737606 10 Fittings for handle for deb./steel brush 0110166 0110166 11 Flange 1105183 1105183 12 Bushing, reducing 32-20mm 5003220 5003220 13 Steel brush 250x32x32 1531419 1531419 14 Nut M20x1.5 0744824 0744816 15 Håndle for deburrer/steel brush 0110168 0110168 16 Holder for grinding system 0920072 0920072 17 Grinding system for deburrer 0920073 0920073 18 ST-handle VC. 192/25P-M5x10 1943596 1943596 19 Drawer for grinding system f/deburrer 0920074 0920074 20 Screw M8x16 CH 0120622 0120622 21 Auto disc 5/16 Z 0132310 0132310 22 Washer DIM 8 Z 0132594 0132594 23 Star handle ø40 M8 DIN 6335 1443593 1443593 24 Deburrer cover 0920075 0920076 25 Machine screw M6x20 UHJX Z 0920020 0920020 26 Mounting plate 0250101 0250102 27 Termunal box lid MF71 0189421 0189421 28 Machine screw M4x12 Z 0737610 0737610 21

7.7 POD 5 w/flange Fig 7.7 Split drawing of POD 5 w/flange Spare parts list for POD 5 w/flange Pos.nr. Type Left Right 1 Polishing guard Left 0921432 0921434 2 Disk 6mm 0737631 0737631 3 Skrew M6x10 0110089 0110089 4 Distance ring ø20x30x6 1551176 1551176 5 Spindle 1532367 1532375 6 Polishing Mop ø200x20xø6 1531557 1531557 22

7.8 POD 5 w/spindle Fig 7.8 Split drawing of POD 5 w/spindle Spare parts list for POD 5 w/spindle Pos.nr. Type Left Right 1 Polishing guard Left 0921432 0921434 2 Disk 6mm 0737631 0737631 3 Skrew M6x10 0110089 0110089 4 Flange inner 0921572 0921572 5 Polishing Mop ø200x20xø6 1531506 1531506 6 Flange outer 1105183 1105183 7 Nut M20x1,5 0744824 0744816 23

8 Technical data 8.1 Technical specifications Model PSD 5 BO 50/5 POD 5 Grinding belt - 50x1600 - Motor effect in Watt 1100 1100 1100 Rpm. 2800 2800 2800 Contact wheel - 200x50xø20 - Grinding wheel 200x38xø20 - - Polishing Mop to spindle - - 200x20xø6 Polishing Mop to flange - - 200x20xø20 IP class 54 54 54 Class F F F Amp 1,9/3,3 1,9/3,3 1,9/3,3 Cos 0,81 0,81 0,81 Weight 38 24 The noise level for these machines varies from 76 db(a) (PSD 5/POD 5) to 88 db(a) (BO 50/5) according to the measuring directions in the Department for Work Safety and Health notice nr. 561 on devices of technical aids. Eye and ear protection must be worn during use of the above machines. 8.2 Dimensions Fig.: 7.1 Model A B C D E F G H I J PSD 5 250 300 280 330 930 1190 1680 125 400 720 BO 50/5 250 300 280 330 930-1680 125 400 565 24

8.3 Wiring diagrams PSD 5, BO 50/5 and POD 5 industrial grinding machines can be wired 3 x 400 V, 50/60 Hz or 3 x 230 V 50/60 Hz. Please see wiring diagrams below. Max. Volt Max. Volt 25

Disa Switch w/emergency stop 8.4 26

8.5 PSD 5 connected to EX16 Dust Extraction 27

8.5 Guarantee If within 2 year of purchase this machine supplied by KEF A/S becomes defective due to faulty materials or workmanship we guarantee to repair or replace the machine or defective part or parts free of charge provided that: 1. The product is returned complete to one of our Service Branches or Official Service Agents. 2. The product has not been misused or carelessly handled and in particular has not been used in a manner contrary to the operating instructions. 3. Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents. 4. Documentary proof of purchase date is produced when the goods are handed in or sent for repair. 5. Wear parts are not covered by the warranty KEF A/S offers you five years guarantee on the electrical motor if the motor becomes defective or even burns-out within the first 5 years from date of invoice. 28