MODEL QTC3 AIR-COOLED SCROLL CHILLERS 55 200 TON 195 700 kw 60 Hz R-410A LD18971a
Nomenclature QTC3120T E 46 X B B DESIGN SERIES X = ACROSS THE LINE VOLTAGE CODE: 17 = 200-3-60 28 = 230-3-60 40 = 380-3-60 46 = 460-3-60 58 = 575-3-60 DEVELOPMENT LEVEL REFRIGERANT = R-410A QTC3 = QUANTECH CHILLER MODEL NUMBER Approvals ASME Boiler and Pressure Vessel Code Section Vlll Division 1. AHRI Standard 550/590. UL 1995 Heating and Cooling Equipment ASHRAE 15 Safety Code for Mechanical Refrigeration ASHRAE Guideline 3 Reducing Emission of Halogenated Refrigerants in Refrigeration and Air-Conditioning Equipment and Systems N.E.C. National Electrical Code OSHA Occupational Safety and Health Act 2 JOHNSON CONTROLS
Table Of Contents FORM QTC3-EG6 (816) INTRODUCTION... 5 EQUIPMENT OVERVIEW... 8 UNIT COMPONENTS... 15 ACCESSORIES AND OPTIONS... 16 DESIGN PARAMETERS... 20 WATER PRESSURE DROP... 21 PHYSICAL DATA AND NOMINAL RATINGS... 22 PART LOAD RATINGS... 24 UNIT DIMENSIONS... 26 ISOLATOR LOCATIONS... 33 ISOLATOR DETAILS... 36 ELECTRICAL NOTES... 39 VARIABLE SPEED PUMP ELECTRICAL DATA... 41 WIRING LUGS... 42 ELECTRICAL DATA WITHOUT PUMPS... 44 WIRING DIAGRAM... 48 USER CONTROL WIRING... 50 NOTES... 51 APPLICATION DATA... 53 GUIDE SPECIFICATIONS... 55 Performance data provided in this document was created in accordance with Quantech software: YW version 13.02 JOHNSON CONTROLS 3
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Introduction FORM QTC3-EG6 (816) Quantech is proud to present the Model QTC3 Air-Cooled Scroll Chiller. FEATURES AND BENEFITS Installation The QTC3 chiller arrives as a factory-assembled package ready to be installed outdoors, either on the roof or at ground level. The air-cooled condensers eliminate the capital, installation and maintenance costs of a cooling-tower circuit. The QTC3 weighs less and has s smaller footprint than other chillers in its class. In fact, it is 20-35% lighter weight than the market average chiller. When the chiller is roof-mounted in new construction, the cost of the support structure can be reduced. In building retrofits, the QTC3 can provide the largest capacity in a given space and existing structure. Power hook-up could not be any easier with the standard single-point connection. A terminal block, disconnect switch or circuit breaker is provided to meet the unique needs of every project and minimize installation time and labor. The factory-installed control transformer steps down the power voltage to the control voltage. Chilled-water piping is also simple. The water connections are factory-piped to the outside of the unit, for ease of access. Factory-cut grooves, or optional flanges, make piping connections simple. Optional factory-installed pump kits eliminate the time, cost, and mechanical-equipment room space necessary to install chilled-water pumps. Press the start button with confidence your QTC3 has been run-tested at the factory to ensure that you will have a successful start-up. Reliability The QTC3 chiller is proven and reliable, designed to reduce service calls. The scroll compressors have logged hundreds of thousands of operating hours in numerous different applications. The corrosive-resistant condenser heat exchangers have been specifically designed for stationary HVAC applications and have undergone extensive laboratory and field testing to extend chiller life and improve performance. They are also more rigid than standard condenser coils, making them less susceptible to damage during rigging, lifting, and installation of the chiller. Components are designed to keep the chiller up-and-running. A factory-installed water strainer prevents debris from affecting unit flow and/or heat transfer. The rugged thermaldispersion flow switch is factory-installed at the optimum location in the piping for superior flow sensing, reducing the potential for nuisance trips. Intelligent controls protect the chiller while keeping it online, for maximum uptime. Exterior panels of the chiller are powder-coated with highly durable corrosion-resistant paint. JOHNSON CONTROLS 5
Introduction (Cont'd) Efficiency QTC3 high-efficiency chillers, with their innovative control algorithms, offer industry-leading energy efficiency. Real-world energy efficiency is measured by IPLV (off-design) performance, and QTC3 chillers provide some of the best IPLVs in their class. QTC3 also offers an efficiency choice. In addition to the high-efficiency units, QTC3 chillers are available in standard efficiency models with smaller footprints and lower capital costs. Only pay for the chiller you need the multi-efficiency levels of the QTC3 allow you to decide the best investment for the job. Flexibility The QTC3 chiller offers a number of options designed to operate reliably across a wide range of customer needs. It can cool glycol down to 10 F (-12 C). It can provide heat recovery up to 140 F (60 C), with up to 85% of total heat rejection captured. When factory-mounted pump kits are considered, there are now more pump sizes to choose from. The optional kits come standard with valves, pressure ports, flow switch, and strainer for quick hook-up, and frost protection to prevent freeze-up. There are also more pump options available: variable-speed drives, dual pumps, service shut-off valves, expansion tanks, and additional test ports for temperature and pressure sensing. Standard low sound and multiple sound attenuation options allow flexibility in locating the chiller, and reduce the cost for field-constructed barriers. Sustainability The QTC3 makes you a leader in sustainability through innovation, not added cost. With the combination of R-410A refrigerant, which has no ozone-depletion potential, and stateof-the-art heat exchanger technology that allows refrigerant charge to be reduced by as much as 30%, the QTC3 chiller provides the most ecologically friendly equipment. Partnered with its low-sound properties for noise pollution prevention, this chiller is a true earth-friendly offering. 6 JOHNSON CONTROLS
Introduction (Cont'd) FORM QTC3-EG6 (816) Communications The QTC3 chiller comes standard with native communication capability for BACnet (MS/ TP), Modbus, and N2, with optional capabilities available for LON. The standard unit capabilities include built-in-scheduling, remote start-stop, remote water temperature reset and up to two steps of demand (load) limiting depending on model. The standard control panel can be directly connected to a building automated system via the standard factoryinstalled RS232 communication port. Serviceability Minimal maintenance is required to keep the unit operating at maximum performance. If service should ever be required, the QTC3 chiller has been designed to simplify the work, keeping costs down. The layout of the chiller locates all the major components that can be serviced near the outside edge. The condenser heat exchangers are light enough that no crane is required for replacement. And when it s time to clean them, city tap water, with water pressure typical of a spray from a common garden hose, is all that s needed. JOHNSON CONTROLS 7
Equipment Overview The 55-200 Ton (195-700 kw) QTC3 models are shipped complete from the factory ready for installa tion and use. The unit is pressure-tested, evacuated, and fully charged with a zero Ozone Depletion Potential Refrigerant R-410A and includes an initial oil charge. After assembly, a complete operational test is performed with water flowing through the evaporator to as sure that the refrigeration circuit operates correctly. The unit structure is heavy-gauge, galvanized steel. This galvanized steel is coated with baked-on powder paint, which, when subjected to ASTM B117 1000 hour, salt spray testing, yields a minimum ASTM 1654 rating of 6. Units are designed in accordance with NFPA 70 (National Electric Code), ASHRAE/ANSI 15 Safety code for mechanical refrigeration, ASME and rated in accordance with AHRI Standard 550/590. COMPRESSORS The chiller has suction-gas cooled, hermetic scroll com pressors. The QTC3 compressors incorporate a compli ant scroll design in both the axial and radial direction. All rotating parts are statically and dynamically balanced. A large internal volume and oil reservoir provides greater liquid tolerance. Compressor-crankcase heaters are also included for extra protection against liquid migration. Power wiring is routed through liquid tight conduit. LD18425 BRAZED PLATE EVAPORATOR The compact, high efficiency Brazed Plate Heat Exchanger (BPHE) is constructed with 316L stainless steel corrugated channel plates with a filler material between each plate. It offers excellent heat transfer performance with a compact size and low weight, reducing structural steel requirements on the job site. 8 JOHNSON CONTROLS
Equipment Overview (Cont'd) FORM QTC3-EG6 (816) LD18426 The heat exchanger is manufactured in a precisely controlled vacuum-brazing process that allows the filler material to form a brazed joint at every contact point between the plates, creating complex channels. The arrangement is similar to older plate and frame technology, but without gaskets and frame parts. Water inlet and outlet connections are 3 in diameter and are grooved for compatibility with field supplied ANSI/AWWA C-606 couplings. A 20 mesh wye-strainer is provided as standard to provide protection at the evaporator inlet, particularly at system start-up when construction debris may be present in the piping system. The evaporator is equipped with a thermostat-controlled heater. The heater provides freeze protection for the evaporator down to -20 F (-29 C) ambient. The evaporator is covered with 3/4 flexible, closed-cell, foam insulation (K=0.25). A factory-wired flow switch is standard, installed in a pipe section at the outlet of the evaporator. JOHNSON CONTROLS 9
Equipment Overview (Cont'd) CANADIAN REGISTRATION NUMBER (CRN) APPLICATION & PROOF OF CONFORMANCE Reference Table 1 for QTC3 brazed plate evaporator Canadian Registration Numbers (CRN) for all Canadian Provinces. Since all QTC3 brazed plate evaporators are categorized as pressure H fittings per CSA-B51, a CRN label or marking is not provided on the evaporator. According to the Canadian Standards Association s Boiler, pressure vessel, and pressure piping code B-51 (2009 version), a product registered as a category H fitting does not require a label or marking displaying the CRN. Table 1 - CANADIAN REGISTRATION NUMBERS CANADIAN PROVINCE BC AB ON PQ/MB/SK NB NS PEI NF NU NWT YU CRN# OH13953.51 OH13953.52 OH13953.5 OH13953.56 OH13953.57 OH13953.58 OH13953.59 OH13953.50 OH13953.5N OH13953.5T OH13953.5Y CONDENSER Coils - Condenser coils are made of a single material to avoid galvanic corrosion due to dissimilar metals. Coils and headers are brazed as one piece. Integral sub cooling is included. The design working pressure of the coil is 650 PSIG (45 bar). Condenser coil is easily washable with clear water up to 100 psi (7 bar). LD18427 Fans The condenser fans are composed of corrosion resistant aluminum hub and glassfiber-reinforced poly propylene composite blades molded into a low-noise airfoil section. They are directly driven by independent motors, and positioned for vertical air discharge. The fan guards are constructed of heavy-gauge, rust-resistant, coated steel. All blades are statically and dynamically balanced for vibration-free operation. 10 JOHNSON CONTROLS
Equipment Overview (Cont'd) FORM QTC3-EG6 (816) LD18428 Motors The fans are driven by Totally Enclosed Air-Over, squirrel-cage type, current protected motors. They feature ball bearings that are double-sealed and permanently lubricated. UNIT CONTROL SYSTEM The QTC3 chiller is designed with an intelligent control system that operates the chiller automatically with maximum reliability, safety and ease of use. The controls are factory tested and with as little user input as a chilled liquid setpoint the chiller will operate to meet the load demand. The control system includes native BACnet MS/TP, Modbus and N2 communications, with LON protocol served through an optional elink communications card. DISPLAY ON/OFF SWITCH KEYPAD MICROBOARD TERMINAL BLOCK CONTROL TRANSFORMER FUSES LD18429a The operating program is stored in non-volatile memory (EPROM), so power failures and battery discharge will not require reprogramming the chiller. Programmed setpoints are retained in lithium battery-backed RTC memory for 5 years minimum. JOHNSON CONTROLS 11
Equipment Overview (Cont'd) Unit alarm contacts are standard. Contacts for remote chilled liquid temperature reset and two steps of demand load limiting are also standard, for projects without BAS or for redundancy. Maximum reliability is achieved through intelligent control. Run hours and starts are averaged across all compressors automatically, and between both pumps of the optional dual pump hydro-kit. When compressors are cycled off, an anti-recycle timer ensures the motors have time to cool before starting again, for the maximum service life. At unit shutdown, the unit pumps down automatically to prevent liquid refrigerant from entering the compressors at restart, which can cause premature bearing wear and other compressor damage. Liquid temperature sensors provide feedback to the controller, and logic predicts when additional capacity will be required based on how quickly the unit has loaded or unloaded in the past. This prevents unnecessary compressor cycling and helps maintain setpoint accurately. If there is a problem that prevents the unit operating properly, the controls are designed to allow the unit to operate safely while making as much capacity as possible. For example, if airflow to the condenser coil is diminished due to a dirty coil, the chiller will unload slightly to provide maximum capacity possible while remaining within the unit operating envelope. If a fault prevents the unit from starting or causes it to shutdown, the chiller will attempt to restart three times. If it cannot start, a manual reset is required to alert the operator about the fault condition. The fault history is stored in the unit controller RTC memory for the last six fault shutdown conditions. An RS-232 port provides capability to print hard copy reports (printer available separately). All controls are contained in a NEMA 3R cabinet with a hinged outer door and includes a liquid crystal display (LCD) with light emitting diode (LED) backlighting for outdoor viewing. There are two display lines, each with twenty text characters per line, and a color coded 12-button non-tactile keypad with sections for display, entry and printing. DISPLAY/PRINT provides quick access to frequently needed information: Chilled liquid temperatures. Ambient temperature. System pressures (each circuit). Operating hours and starts (each compressor). Operating data for the systems. ENTRY section allows entering setpoints or modifying system values. SETPOINTS updating can be performed to: Chilled liquid temperature setpoint and range. Remote reset temperature range. Set daily schedule/holiday for start/stop. Manual override for servicing. Low and high ambient cut-outs. 12 JOHNSON CONTROLS
Equipment Overview (Cont'd) FORM QTC3-EG6 (816) Number of compressors. Low liquid temperature cut-out. Low suction pressure cut-out. High discharge pressure cut-out. Anti-recycle timer (compressor start cycle time). Anti-coincident timer (delay compressor starts). UNIT section to: Set time. Set unit options. In addition, the microprocessor control center is capable of displaying the following data points: Return and leaving liquid temperature. Low leaving liquid temperature cut-out setting. Low ambient temperature cut-out setting. Outdoor air temperature. English or Metric data. Suction pressure cut-out setting. Each system suction pressure. Discharge pressure (optional). Anti-recycle timer status for each system. Anti-coincident system start timer condition. Compressor run status. No cooling load condition. Daily start/stop times. Holiday status. Automatic or manual system lead/lag control. Lead system definition. Compressor starts & operating hours (each compressor). Status of hot gas valves, evaporator heater and fan operation. Run permissive status. Number of compressors running. JOHNSON CONTROLS 13
Equipment Overview (Cont'd) Liquid solenoid valve status. Load & unload timer status. Water pump status. COMMUNICATIONS Native communication capability for BACnet (MS/TP), Modbus and N2. Optional communication available for LON via elink option. BUILDING AUTOMATION SYSTEM INTERFACE In addition to native BACnet, Modbus and N2, the QTC3 chiller accepts a 4-20 milliamp or 0-10VDC input to reset of the leaving chilled liquid temperature. The standard unit capabilities include remote start-stop, remote water temperature reset via up to two steps of demand (load) limiting depending on model. The standard control panel can be directly connected to a building automated system via the standard on-board RS232 communication port. (Factory installed.) POWER PANEL Each panel contains: Compressor power terminals. Compressor motor starting contactors per l.e.c. Control power terminals to accept incoming for 115-1-60 control power. Fan contactors & overload current protection. FAN CONTACTORS FAN CONTACTORS FAN FUSE FAN CONTACTORS DISCONNECT SWITCH FAN CONTACTORS FAN FUSE XTBF1 COMPRESSOR CONTACTORS GROUND LUG COMPRESSOR CONTACTORS LD18430A 14 JOHNSON CONTROLS
Unit Components FORM QTC3-EG6 (816) FAN DECK MICROCHANNNEL COILS COIL HEADERS HYDRO-KIT PUMPS AND MOTORS (OPTIONAL) CONTROL AND POWER PANELS FORMED STEEL BASE RAILS BRAZED PLATE EVAPORATOR COMPRESSORS LD18426 Figure 1 - QTC3 UNIT COMPONENTS JOHNSON CONTROLS 15
Accessories and Options All options are factory installed unless otherwise noted. POWER OPTIONS Single-Point Non-Fused Disconnect Switch Unit-mounted disconnect switch(es) with external, lockable handle (in compliance with Article 440-14 of N.E.C.) can be supplied to isolate the unit power voltage for servicing. Separate external fusing must be supplied, by others in the power wiring, which must comply with the National Electrical Code and/or local codes. Single-Point Circuit Breaker A unit mounted circuit breaker with external, lockable handle (in compliance with NEC Article 440-14), can be supplied to isolate the power voltage for servicing. This option includes the Single-Point Power connection. Multiple Point Supply With Individual System Circuit Breakers Two unit-mounted circuit breakers, with external lockable handles (in compliance with NEC Article 440-14), can be supplied to isolate the power voltage for servicing. (SQ only.) Control Transformer Converts unit power voltage to 115-1-60 (0.5 or 1.0 kva capacity). Factory mounting includes primary and secondary wiring between the transformer and the control panel. CONTROL OPTIONS Low Ambient Kit Standard units will operate to 30 F (-1 C). This accessory includes all necessary components to permit chiller operation to 0 F (-18 C). (This option includes the discharge pressure transducer /readout capability option.) For proper head pressure control in applications below 30 F (-1 C) where wind gusts may exceed 5 mph, it is recommended that optional condenser louvered enclosure panels also be included. Language LCD and Keypad Display Spanish, French, German, and Italian unit LCD controls and keypad display available. Standard language is English. COMPRESSOR, PIPING, EVAPORATOR OPTIONS Low Temperature Glycol Replaces standard Thermostatic Expansion Valves with Electronic Expansion Valves to achieve leaving glycol temperatures as low as 10 F (-12 C). Required for any leaving liquid temperature below 30 F (-1 C). Electronic Expansion Valves permit operation at both low temperatures and comfort cooling applications without a capacity loss or derate at either condition. Chicago Code Relief Valves Unit will be provided with relief valves to meet Chicago code requirements. Service Suction Isolation Valve Service suction discharge (ball-type) isolation valves are added to unit per system (discharge service ball-type isolation valve is standard on each circuit). Hot Gas By-Pass Permits continuous, stable operation at capacities below the minimum step of compressor unloading to as low as 5% capacity (depending on both the unit and operating conditions) by introducing an artificial load on the evaporator. Hot gas by-pass is installed on only refrigerant system #1. 16 JOHNSON CONTROLS
Accessories and Options (Cont'd) FORM QTC3-EG6 (816) Thermal Dispersion Flow Switch A thermal dispersion type flow switch provides accurate, low maintenance flow proving and is included standard. It is factory wired and installed in the extension pipe between evaporator outlet and edge of chiller. The extension pipe is secured to the chiller frame for shipping to avoid risk of damage to evaporator and is easily attached to the evaporator at startup using the supplied ANSI/AWWA C-606 connector. The flow switch can be deleted if alternate or existing flow switch is field supplied. Evaporator Nozzle Extension Kit Pipe and ANSI/AWWA C-606 fittings to extend the evaporator connections to the outside of the chiller. Includes the Thermal Dispersion Flow Switch. Provided as standard on all chillers but can be deleted if alternate or existing piping and flow switch is field supplied. The extension pipe is secured to the chiller frame for shipping to avoid risk of damage to evaporator and is easily attached to the evaporator at startup using the supplied ANSI/AWWA C-606 connector. A support bracket for the extension kit or field piping is standard on all chillers. Extension kit insulation and heat trace to be field provided if required. Hydro-Kit Factory installed hydro-kit suitable for water glycol systems with up to 35% glycol at leaving temperatures down to 20 F. The hydro-kit option is available in a single or dual configuration (dual as standby duty only), with totally enclosed permanently lubricated pump motors. The hydro-kit comes standard with a variable speed drive, a balancing valve, discharge check valve, discharge shutoff valve, thermal dispersion flow switch, pressure ports, inlet wye-strainer, bleed and drain valves and frost protection. Service shut off valves, additional pressure ports and taps for the expansion tank are optional within the hydro-kit option. Expansion tanks are available by request. CONDENSER AND CABINET OPTIONS Condenser coil protection against corrosive environments is available by choosing any of the following options. For additional application recommendations, refer to FORM 150.12- ES1. Post-Coated Condenser Coils The unit is built with electrostatic post-coated condenser coils. This is the choice for corrosive applications (with the exception of strong alkalies, oxidizers and wet bromine, chlorine and fluorine in concentrations greater than 100 ppm). Enclosure Panels (Unit) Tamperproof enclosure panels prevent unauthorized access to units. Enclosure panels can provide an aesthetically pleasing alternative to expensive fencing. Additionally, for proper head pressure control, Quantech recommends the use of Condenser Louvered Panels for winter applications where wind gusts may exceed five miles per hour (8 kph). The following types of enclosure panels are available: Wire Panels (Full Unit) Consists of welded wire-mesh guards mounted on the exterior of the unit. Prevents unauthorized access, yet provides free air flow. Wire/Louvered Panels Consists of welded wire-mesh panels on the bottom part of unit and louvered panels on the condenser section of the unit. Louvered Panels (Condenser Coil Only) Louvered panels are mounted on the sides and ends of the condenser coils for protection. Louvered Panels (Full Unit) Louvered panels surround the front, back, and sides of the unit. They prevent unauthorized access and visually screen unit components. Unrestricted air flow is permitted through generously sized louvered openings. This option is applicable for any outdoor design ambient temperature up to 115 F (46 ). JOHNSON CONTROLS 17
Accessories and Options (Cont'd) SOUND ATTENUATION The following sound attenuation option is recommended for residential or other similar sound sensitive locations. Ultra Quiet Fans The chiller is equipped with specially designed fans and motors to provide lower sound levels yet retain appropriate airflow. The result is reduced fan generated sound with minimal effect on the chiller capacity or efficiency at standard AHRI conditions. The fans are three-bladed for 60Hz and five-bladed for 50Hz. VIBRATION ISOLATION Vibration Isolators Level adjusting, spring type 1 (25.4mm), 2 (50.8 mm) deflection, or neoprene isolators for mounting under unit base rails. (Field installed.) 18 JOHNSON CONTROLS
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Design Parameters NOMINAL EVAPORATOR WATER FLOW MODEL TEMPERATURE ( F) WATER FLOW (GPM) AIR ON CONDENSER ( F) MIN 1 MAX 2 MIN MAX MIN 3 MAX 4 QTC3055THE 40 55 60 285 0 125 QTC3060THE 40 55 60 285 0 125 QTC3070TSE 40 55 60 285 0 125 QTC3075TSE 40 55 100 355 0 125 QTC3080THE 40 55 150 625 0 125 QTC3085TSE 40 55 100 385 0 125 QTC3090THE 40 55 100 385 0 125 QTC3095TSE 40 55 100 385 0 125 QTC3100THE 40 55 100 385 0 125 QTC3110TSE 40 55 150 625 0 125 QTC3120THE 40 55 100 385 0 125 QTC3125TSE 40 55 150 625 0 125 QTC3130THE 40 55 150 625 0 125 QTC3140TSE 40 55 150 625 0 125 QTC3150THE 40 55 150 625 0 125 QTC3160TSE 40 55 150 625 0 125 QTC3170THE 40 55 150 625 0 125 QTC3205THE 40 55 230 625 0 125 NOTES: 1. For leaving liquid temperature below 40 F (4 C) (to 10 F [-12 C]) optional low temperature glycol kit required. Contact your nearest Quantech Office for application requirements. 2. For leaving liquid temperature higher than 55 F (13 C), contact the nearest Quantech Office for application guidelines. 3. The evaporator is protected against freezing to -20 F (-29 C) with an electric heater as standard. 20 JOHNSON CONTROLS
Water Pressure Drop FORM QTC3-EG6 (816) QTC3 EVAPORATOR PRESSURE DROP CURVE A C WATER PRESSURE DROP (PSI) B G D F E LD21038 WATER FLOW RATE (GPM) EVAPORATOR A B C D E F G MODELS QTC3055THE, QTC3060THE, QTC3070TSE QTC3075TSE QTC3085TSE, QTC3095TSE, QTC3090THE, QTC3100THE, QTC3120THE QTC3080THE, QTC3125TSE, QTC3160TSE, QTC3150THE QTC3110TSE, QTC3140TSE, QTC3130THE QTC3170THE QTC205THE JOHNSON CONTROLS 21
Physical Data and Nominal Ratings REFRIGERANT R-410A QTC3 055THE 060THE 070TSE 075TSE 080THE 085TSE 090THE 095TSE 100THE NOMINAL RATINGS TONS 56.8 62.1 70.8 77.6 78.8 81.6 85.5 95.3 98.0 KW 64.4 71.9 77.5 86.3 91.0 93.0 83.6 111.5 106.1 EER 10.6 10.4 10.4 10.0 10.4 9.8 11.0 9.6 10.1 IPLV 15.6 15.6 16.1 15.6 16.1 15.7 16.1 14.5 15.7 GENERAL UNIT DATA Length 100.2 100.2 116.1 116.1 100.2 116.1 142.7 142.7 142.7 Width 88.0 88.0 88 88 88.0 88 88 88 88 Height 94.2 94.2 94.2 94.2 94.2 94.2 94.2 94.2 94.2 Number of Refrigerant Circuits 2 2 2 2 2 2 2 2 2 REFRIGERANT CHARGE, OPERATING R-410A, Circuit -1/Circuit -2, lbs 43/43 43/43 43/43 47/44 44/44 57/57 59/55 55/58 45/65 Oil Charge, Circuit -1/ Circuit -2, gallons 2.58/2.58 2.89/2.58 2.58/2.58 3.28/2.58 2.58/2.58 3.28/2.76 2.76/2.76 3.28/3.33 2.76/2.76 Shipping Weight 3508 3704 3578 3898 4061 4168 4718 4791 4953 Operating Weight 3552 3748 3623 3954 4145 4241 4791 4864 5026 COMPRESSORS, SCROLL TYPE Compressors per circuit 2/2 3/2 3/3 3/3 3/3 3/3 3/3 3/2 3/2 Compressors per unit 4 5 6 6 6 6 6 5 5 NOMINAL TONS PER COMPRESSOR Circuit 1 15 13 13 15 15 15 15 15 15 Circuit 2 15 15 13 13 13 15 15 32 32 CONDENSER Total Face Area ft 2 106.9 106.9 106.9 106.9 106.9 106.9 160.3 133.6 160.3 Number of Rows 1 1 1 1 1 1 1 1 1 Fins per Inch 20 20 20 20 20 20 20 20 20 CONDENSER FANS, LOW SOUND Number of Fans, Circuit.-1/Circuit.-2 2/2 2/2 2/2 2/2 2/2 2/2 3/3 3/2 4/2 Fan HP 2 2 2 2 2 2 2 2 2 Fan RPM 1160 1160 1160 1160 1160 1160 1160 1160 1160 Total Chiller CFM 62400 62400 62400 62400 62400 62400 93600 78000 93600 EVAPORATOR Water Volume, Gallons 5.4 5.4 5.4 6.7 10 8.8 8.8 8.8 8.8 Maximum Water Side Pressure, PSIG Maximum Refrigerant Side Pressure, PSIG Minimum Chiller Water Flow Rate, GPM Maximum Chiller Water Flow Rate, GPM Water Connections Size, Inches * Side extension kit (standard), evaporator nozzle remains 3. 150 150 150 150 150 150 150 150 150 450 450 450 450 450 450 450 450 450 60 60 60 100 150 140 100 100 100 285 285 285 355 625 385 385 385 385 3 3 3 3 3 3 3 3 3 22 JOHNSON CONTROLS
Physical Data and Nominal Ratings (Cont'd) FORM QTC3-EG6 (816) REFRIGERANT R-410A QTC3 110TSE 120THE 125TSE 130THE 140TSE 150THE 160TSE 170THE 205THE NOMINAL RATINGS TONS 115.7 117.8 125.7 129.2 142.6 144.0 166.7 171.9 194.5 KW 134.6 122.0 142.6 138.9 165.0 153.0 192.1 194.2 210.9 EER 9.8 10.3 9.6 10.2 9.6 10.2 9.6 9.8 10.1 IPLV 15.0 15.7 15.7 15.9 15.6 15.5 15.6 15.6 16.1 GENERAL UNIT DATA Length 142.7 187.7 187.7 187.7 187.7 232.7 232.7 232.7 274.4 Width 88 88 88 88 88 88 88 88 88.3 Height 94 94.2 94.2 94.2 94.2 94.2 94.2 94.2 94.2 Number of Refrigerant Circuits 2 2 2 2 2 2 2 2 2 REFRIGERANT CHARGE, OPERATING R-410A, Circuit -1/ Circuit -2, lbs 54/62 75/71 75/71 83/73 75/70 90/82 90/87 94/92 95/95 Oil Charge, Circuit.-1/ Circuit -2, gallons 3.33/3.33 3.33/3.33 4.99/2.76 4.99/2.76 4.99/3.33 4.99/3.33 4.99/4.99 4.99/4.99 4.2/4.2 Shipping Weight 5183 5869 6148 6259 6414 7344 7734 7882 9205 Operating Weight 5293 5942 6232 6369 6524 7428 7818 8001 9333 COMPRESSORS, SCROLL TYPE Compressors per circuit 3/2 2/2 3/3 3/3 3/2 3/2 3/3 3/3 3/3 Compressors per unit 4 4 6 6 5 5 6 6 6 NOMINAL TONS PER COMPRESSOR Circuit 1 32 32 32 32 32 32 32 32 35 Circuit 2 32 32 15 15 32 32 32 32 35 CONDENSER Total Face Area ft 2 160.3 213.8 213.8 213.8 213.8 267.2 267.2 267.2 320.7 Number of Rows 1 1 1 1 1 1 1 1 1 Fins per Inch 20 20 20 20 20 20 20 20 20 CONDENSER FANS, LOW SOUND Number of Fans, Circuit.-1/Circuit.-2 3/3 4/4 4/4 5/3 4/4 6/4 5/5 5/5 6/6 Fan HP 2 2 2 2 2 2 2 2 2 Fan RPM 1160 1160 1160 1160 1160 1160 1160 1160 1160 Total Chiller CFM 93600 124800 124800 124800 124800 156000 156000 156000 187200 EVAPORATOR Water Volume, Gallons 13.2 8.8 10.0 13.2 13.2 10.0 10.0 14.3 12.6 Maximum Water Side Pressure, PSIG 150 150 150 150 150 150 150 150 150 Maximum Refrigerant Side Pressure, PSIG 450 450 450 450 450 450 450 450 450 Minimum Chiller Water Flow Rate, GPM 150 100 150 150 150 150 150 150 230 Maximum Chiller Water Flow Rate, GPM 625 385 625 625 625 625 625 625 625 Water Connections Size, Inches 3" 4* 4* 4* 4* 4* 4* 4* 5" * Side extension kit (standard), evaporator nozzle remains 3. JOHNSON CONTROLS 23
Part Load Ratings QTC3055THE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 57.0 57.7 95.0 10.6 75.0 46.2 36.6 83.7 12.8 50.0 32.4 20.9 69.1 16.0 25.0 16.6 8.8 55.0 19.0 IPLV 15.6 QTC3060THE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 62.3 65.2 95.0 10.4 80.0 54.3 46.8 87.3 12.2 60.0 42.5 28.9 75.9 14.3 40.0 30.0 17.7 63.9 17.1 20.0 13.8 7.3 55.0 18.5 IPLV 15.6 QTC3070TSE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 71.0 75.5 95.0 10.4 83.3 62.8 56.2 88.1 12.0 66.7 53.7 39.4 80.4 14.0 50.0 42.1 26.4 70.5 16.0 33.3 29.2 15.6 59.6 18.5 16.7 14.4 7.4 55.0 19.1 IPLV 16.1 QTC3075TSE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 77.8 86.3 95.0 10.0 83.6 69.5 68.2 88.6 11.1 66.7 59.2 46.2 80.6 13.4 50.3 47.3 32.3 71.5 15.2 33.3 32.0 17.9 59.7 18.1 16.9 16.9 9.1 55.0 18.9 IPLV 15.6 QTC3080THE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 78.8 84.3 95.0 10.4 83.6 70.2 64.9 88.4 11.8 66.7 59.5 43.9 80.3 14.1 50.3 47.7 30.2 71.3 15.5 33.3 31.7 16.9 59.2 18.8 16.7 16.8 8.6 55.0 19.6 IPLV 16.1 QTC3085TSE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 81.8 93.0 95.0 9.8 83.3 72.6 69.7 88.2 11.4 66.7 62.3 48.7 80.7 13.5 50.0 49.1 31.8 71.0 15.3 33.3 33.3 18.5 59.1 18.3 16.7 16.4 8.6 55.0 19.1 IPLV 15.7 QTC3090THE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 85.7 83.6 95.0 11.0 83.3 74.9 64.0 87.4 12.4 66.7 62.7 46.3 78.9 14.2 50.0 48.7 30.9 69.1 16.3 33.3 33.2 17.7 58.3 18.9 16.7 16.3 8.1 55.0 19.4 IPLV 16.1 QTC3095TSE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 95.6 111.5 95.0 9.6 86.1 86.5 88.5 89.3 10.7 57.0 64.5 45.4 75.5 14.4 43.0 47.4 34.4 64.7 15.1 13.9 16.0 8.5 55.0 18.7 IPLV 14.5 QTC3100THE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 98.3 106.1 95.0 10.1 86.1 89.3 82.8 89.5 11.5 57.0 65.6 43.7 75.1 14.6 43.0 50.3 30.5 65.7 17.0 13.9 16.0 8.5 55.0 19.0 IPLV 15.7 QTC3110TSE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 118.1 134.6 95.0 9.8 75.0 96.6 84.1 84.1 12.3 50.0 71.0 43.1 71.1 16.0 25.0 33.0 22.0 55.0 16.7 IPLV 15.0 24 JOHNSON CONTROLS
Part Load Ratings (Cont'd) FORM QTC3-EG6 (816) QTC3120THE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 116.0 112.0 95.0 10.3 75.0 94.6 76.8 83.9 12.6 50.0 67.2 43.5 69.7 16.0 25.0 34.9 18.3 55.0 19.3 IPLV 15.7 QTC3125TSE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 126.1 142.6 95.0 9.6 83.3 108.0 91.9 86.4 12.2 66.7 95.7 73.7 80.5 13.3 50.0 67.3 41.5 67.0 16.6 33.3 52.1 27.8 59.8 18.0 16.7 35.0 18.4 55.0 19.1 IPLV 15.7 QTC3130THE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 129.5 138.9 95.0 10.2 83.3 109.7 90.1 85.8 12.7 66.7 97.4 71.1 80.1 13.8 50.0 67.4 39.6 66.2 16.9 33.3 51.4 27.1 58.8 18.3 16.7 34.4 18.1 55.0 19.2 IPLV 15.9 QTC3140TSE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 143.0 165.0 95.0 9.6 80.0 127.2 112.3 87.3 11.9 60.0 101.5 71.3 76.7 14.1 40.0 70.0 41.0 63.8 17.6 20.0 35.0 18.4 55.0 18.9 IPLV 15.6 QTC3150THE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 144.5 153.0 95.0 10.2 80.0 124.8 108.4 86.8 12.0 60.0 97.8 72.4 75.6 14.2 40.0 70.4 39.9 64.2 16.9 20.0 34.6 18.5 55.0 19.0 IPLV 15.5 QTC3160TSE % DISPL. TONS COMPR. AMBIENT UNIT EER KW ( F) 100.0 167.4 192.1 95.0 9.6 83.3 148.5 142.3 88.2 11.2 66.7 127.9 98.8 80.8 13.3 50.0 101.5 64.3 71.4 15.0 33.3 69.5 38.9 59.9 18.3 16.7 34.5 18.2 55.0 19.2 IPLV 15.6 % DISPL. TONS QTC3170THE COMPR. KW AMBIENT ( F) UNIT EER 100.0 172.5 194.2 95.0 9.8 83.3 152.6 143.5 88.1 11.4 66.7 130.8 99.2 80.5 13.5 50.0 102.7 64.2 70.7 15.2 33.3 69.2 38.6 59.1 18.3 16.7 34.1 18.3 55.0 18.9 IPLV 15.6 QTC3205THE % DISPL. TONS COMPR. AMBIENT UNIT KW ( F) EER 100.0 194.5 210.9 95.0 10.1 88.9 172.9 156.5 88.4 11.8 76.7 149.2 108.7 81.0 13.9 60.6 117.9 71.6 71.4 16.0 42.9 83.3 41.1 60.7 18.3 20.4 39.6 20.9 55.0 19.6 IPLV = 16.1 JOHNSON CONTROLS 25
Unit Dimensions QTC3055THE, QTC3060THE, QTC3080THE LD18432 NOTE: Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow patterns and possible diminished performance. The unit controls will optimize operation without nuisance high-pressure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0''; top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit. 26 JOHNSON CONTROLS
Unit Dimensions (Cont'd) FORM QTC3-EG6 (816) QTC3070TSE, QTC3075TSE, QTC3085TSE LD18433 NOTE: Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow patterns and possible diminished performance. The unit controls will optimize operation without nuisance high-pressure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0''; top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit. JOHNSON CONTROLS 27
Unit Dimensions (Cont'd) QTC3095TSE LD18434 NOTE: Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow patterns and possible diminished performance. The unit controls will optimize operation without nuisance high-pressure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0''; top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit. 28 JOHNSON CONTROLS
Unit Dimensions (Cont'd) FORM QTC3-EG6 (816) QTC3110TSE, QTC3090THE, QTC3100THE LD18435 NOTE: Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow patterns and possible diminished performance. The unit controls will optimize operation without nuisance high-pressure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0''; top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit. JOHNSON CONTROLS 29
Unit Dimensions (Cont'd) QTC3125TSE, QTC3140TSE, QTC3130THE LD18436 NOTE: Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow patterns and possible diminished performance. The unit controls will optimize operation without nuisance high-pressure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0''; top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit. 30 JOHNSON CONTROLS
Unit Dimensions (Cont'd) FORM QTC3-EG6 (816) QTC3160TSE, QTC3150THE, QTC3170THE LD19133 NOTE: Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow patterns and possible diminished performance. The unit controls will optimize operation without nuisance high-pressure safety cutouts; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0''; top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit. JOHNSON CONTROLS 31
FORM QTC3-EG6 (816) QTC3205THE LD21039 NOTE: Placement on a level surface of free of obstructions (including snow, for winter operation) or air circulation ensures rated performance, reliable operation, and ease of maintenance. Site restrictions may compromise minimum clearances indicated below, resulting in unpredictable airflow patterns and possible diminished performance. The unit controls will optimize operation without nuisance high-pressure safety cut-outs; however, the system designer must consider potential performance degradation. Access to the unit control center assumes the unit is no higher than on spring isolators. Recommended minimum clearances: Side to wall 6'; rear to wall 6'; control panel to end wall 4'0''; top no obstructions allowed; distance between adjacent units 10'. No more than one adjacent wall may be higher than the unit. 32 JOHNSON CONTROLS
Isolator Locations FORM QTC3-EG6 (816) FOUR FAN ISOLATOR LOCATIONS FOR QTC3055THE, QTC3060THE, QTC3080THE LD18437 FOUR FAN ISOLATOR LOCATIONS FOR QTC3070TSE, QTC3075TSE, QTC3085TSE 1.4 LD18438 1.4 All dimensions are inches unless otherwise specified. Dimensions indicate isolator mounting centerlines. JOHNSON CONTROLS 33
Isolator Locations (Cont'd) FIVE & SIX FAN ISOLATOR LOCATIONS FOR QTC3095TSE, QTC3110TSE, QTC3090THE, QTC3100THE LD18439 EIGHT FAN ISOLATOR LOCATIONS FOR QTC3125TSE, QTC3140TSE, QTC3130THE All dimensions are inches unless otherwise specified. Dimensions indicate isolator mounting centerlines. TOP VIEW LD18440 34 JOHNSON CONTROLS
Isolator Locations (Cont'd) FORM QTC3-EG6 (816) TEN FAN ISOLATOR LOCATIONS FOR QTC3160TSE, QTC3150THE, QTC3170THE All dimensions are inches unless otherwise specified. Dimensions indicate isolator mounting centerlines. TOP VIEW LD18441 TWELVE FAN ISOLATOR LOCATIONS QTC3205THE TOP VIEW LD21040 All dimensions are inches unless otherwise specified. Dimensions indicate isolator mounting centerlines. JOHNSON CONTROLS 35
Isolator Details TWO INCH DEFLECTION, SEISMIC SPRING ISOLATOR (Y2RS-) 1-1/8 5/8 2-3/4 2-3/4 3/8 GAP 3/4 TYP. (4) 8 P 4 3/4 7/8 4 4 STOP & 8-3/8 OPER. HEIGHT 8 LD18443 SEISMIC MOUNT SIZE MODEL Y2RSI-2D SEISMICALLY RESTRAINED VIBRATION ISOLATOR FOR 2" DEFLECTION RATED LOAD RATED SPRING RATE SOLID LOAD DEFLECTION COLOR CODE LBS (KG) LBS/IN (N/M) LBS (KG) IN (MM) ALLOWABLE G RATING HORIZONTAL Y2RSI-2D-150 150 (68) 2.4 (61) 62 (7) 234 (106) WHITE 34.7 Y2RSI-2D-320 320 (145) 2.3 (58) 140 (16) 490 (222) YELLOW 16.3 Y2RSI-2D-460 460 (209) 2.3 (58) 200 (23) 688 (312) GREEN 11.3 Y2RSI-2D-710 710 (322) 2.2 (56) 330 (37) 1072 (486) DK BROWN 7.3 Y2RSI-2D-870 870 (395) 1.9 (48) 460 (52) 1312 (595) RED 6 Y2RSI-2D-1200N 1200 (544) 1.9 (48) 638 (72) 1818 (825) RED/BLACK 4.3 Y2RSI-2D-1450 1450 (658) 1.8 (46) 900 (102) 2450 (1111) TAN 3.6 Y2RSI-2D-1690 1690 (767) 1.7 (43) 1140 (129) 2892 (1312) PINK 3.1 Y2RSI-2D-2000N 2000 (907) 1.7 (43) 1318 (149) 3342 (1516) PINK/BLACK 2.6 Y2RSI-2D-2640N 2640 (1197) 1.5 (38) 1854 (209) 4283 (1943) PINK/GRAY 2 Y2RSI-2D-2870N 3080 (1397) 1.5 (38) 2004 (226) 4629 (2100) PINK/GRAY/ ORANGE 1.7 Y2RSI-2D-3280N 3740 (1696) 1.8 (46) 2134 (241) 4930 (2236) PINK/GRAY/DK BROWN 1.4 36 JOHNSON CONTROLS
Isolator Details (Cont'd) FORM QTC3-EG6 (816) ONE INCH DEFLECTION, SPRING ISOLATOR (CPX-X-) LD18442 MOUNT DIMENSION DATA INCHES (MM) TYPE W D L B C T H CP1 3 (76) 0.625 (16) 7.75 (197) 6.5 (165) 4.75 (121) 0.5 (13) 4.625 (117) CP2 3 (76) 0.625 (16) 10.5 (267) 9.25 (235) 7.75 (197) 0.5625 (14) 6 (152) MODEL NUMBER RATED CAPACITY LBS (KG) DEFLECTION RATED IN (MM) COLOR CODE CP1-1D-85 85 (39) 1020 (463) LT. PURPLE CP1-1D-120 120 (54) 1.2 (30) DK. YELLOW CP1-1D-175 175 (79) 1.17 (30) DK. BLUE CP1-1D-250 250 (113) 1.4 (36) YELLOW CP1-1D-340 340 (154) 1.13 (29) RED CP1-1D-510 510 (231) 1.02 (26) BLACK CP1-1D-675 675 (306) 1.32 (34) DK. PURPLE CP1-1D-900 900 (408) 1.02 (26) DK. GREEN CP1-1D-1200 1200 (544) 0.9 (23) GRAY CP1-1D-1360 1360 (617) 0.77 (20) WHITE CP1-1D-1785N 1785 (810) 0.88 (22) GRAY/RED MODEL RATED CAPACITY DEFLECTION NUMBER LBS (KG) RATED IN (MM) COLOR CODE CP2-1D-1020 1020 (463) 1.020 (46) BLACK CP2-1D-1350 1350 (612) 1.32 (34) DK. PURPLE CP2-1D-1800 1800 (816) 1.02 (26) DK. GREEN CP2-1D-2400 2400 (1089) 0.9 (23) GRAY CP2-1D-2720 2720 (1234) 0.77 (20) WHITE CP2-1D-3570N 3570 (1619) 0.88 (22) GRAY / RED JOHNSON CONTROLS 37
Isolator Details (Cont'd) ELASTOMERIC ISOLATOR RD3 ISOLATORS RD4 ISOLATORS DW DW HF CD MOLDED DURULENE HF CD MOLDED DURULENE L AL Ø = AD Thru Typ 2 Places BT W BT AL L R = 0.280 Slot Typ 2 Places W MOUNT TYPE RD3-WR RD4-WR DIMENSION DATA (INCHES) L W HF AL AD BT CD DW 5.5 3.38 2.88 4.13 0.56 0.25 2.5 1/2-13 UNC X 1 (139.7) (85.85) (73.15) (104.90) (14.22) (6.35) (63.5) 6.25 4.63 2.75 5 0.56 0.38 3 1/2-13 UNC X 1 (158.7) (117.60) (69.85) (127) (14.22) (9.65) (76.2) LD17304 RATED CAPACITY RATED DEFLECTION RD3 MODEL NUMBER DURO (± 5) LBS (KG) IN (MM) RD3-BROWN-WR 250 (113) 0.5 (12) 40 RD3-BRICK RED-WR 525 (238) 0.5 (12) 50 RD3-LIME-WR 750 (340) 0.5 (12) 60 RD3-CHARCOAL-WR 1100 (499) 0.5 (12) 70 RD4 MODEL NUMBER RATED CAPACITY RATED DEFLECTION LBS (KG) IN (MM) DURO (± 5) RD4-BROWN-WR 1500 (680) 0.5 (12) 40 RD4-BRICK RED-WR 2250 (1021) 0.5 (12) 50 RD4-LIME-WR 3000 (1361) 0.5 (12) 60 RD4-CHARCOAL-WR 4000 (1814) 0.5 (12) 70 38 JOHNSON CONTROLS
Electrical Notes FORM QTC3-EG6 (816) 1. Minimum Circuit Ampacity (MCA) is based on 125% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit, per N.E.C. Article 430 24. If the optional Factory Mounted Control Transformer is provided, add the following MCA values to the electrical tables for the system providing power to the transformer: 17, add 2.5 amps; 28, add 2.3 amps; 40, add 1.5 amps, 46, add 1.3 amps; 58, add 1 amps. 2. The minimum recommended disconnect switch is based on 115% of the rated load amps for all loads included in the circuit, per N.E.C. Article 440. 3. Minimum fuse size is based upon 150% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit to avoid nuisance trips at start up due to lock rotor amps. It is not recommended in applications where brown outs, frequent starting and stopping of the unit, and/or operation at ambient temperatures in excess of 95ºF (35ºC) is anticipated. 4. Maximum fuse size is based upon 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit, per N.E.C. Article 440-22. 5. Circuit breakers must be UL listed and CSA certified and maximum size is based on 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit. Otherwise, HACR type circuit breakers must be used. Maximum HACR circuit breaker rating is based on 225% of the rated load amps for the largest motor plus 100% of the rated load amps for all other loads included in the circuit. 6. The INCOMING WIRE RANGE is the minimum and maximum wire size that can be accommodated by the unit wiring lugs. The (2) preceding the wire range indicates the number of termination points available per phase of the wire range specified. Actual wire size and number of wires per phase must be determined based on the National Electrical Code, using copper connectors only. Field wiring must also comply with local codes. 7. A ground lug is provided for each compressor system to accommodate a field grounding conductor per N.E.C. Table 250 95. A control circuit grounding lug is also supplied. 8. The supplied disconnect is a Disconnecting Means as defined in the N.E.C. 100, and is intended for isolating the unit for the available power supply to perform maintenance and troubleshooting. This disconnect is not intended to be a Load Break Device. 9. Field Wiring by others which complies to the National Electrical Code & Local Codes. JOHNSON CONTROLS 39
Electrical Notes (Cont'd) LEGEND ACR-LINE C.B. D.E. DISC SW FACT MOUNT CB FLA HZ MAX MCA MIN MIN NF RLA S.P. WIRE UNIT MTD SERV SW LRA ACROSS THE LINE START CIRCUIT BREAKER DUAL ELEMENT FUSE DISCONNECT SWITCH FACTORY MOUNTED CIRCUIT BREAKER FULL LOAD AMPS HERTZ MAXIMUM MINIMUM CIRCUIT AMPACITY MINIMUM MINIMUM NON FUSED RATED LOAD AMPS SINGLE POINT WIRING UNIT MOUNTED SERVICE (NON-FUSED DISCONNECT SWITCH) LOCKED ROTOR AMPS VOLTAGE CODE -17 = 208-3-60-28 = 230-3-60-40 = 380-3-60-46 = 460-3-60-58 = 575-3-60 40 JOHNSON CONTROLS
Variable Speed Pump Electrical Data FORM QTC3-EG6 (816) PUMP ELECTRICAL DATA PUMP HORSE MODEL POWER RPM 208V-3-60HZ 230V-3-60HZ 380V-3-60HZ 460V-3-60HZ 575V-3-60HZ FLA LRA FLA LRA FLA LRA FLA LRA FLA LRA A 5 3600 15.4 4.6 13 3.9 7.9 2.4 6.5 2 5.2 1.6 B 7.5 3600 23.2 7 18.4 5.5 11.1 3.3 9.2 2.8 7.4 2.2 C 10 3600 28.3 8.5 24 7.2 15.1 4.5 12 3.6 9.6 2.9 D 3 1800 9.5 2.9 8 2.4 4.7 1.4 4 1.2 3.2 1 E 15 3600 43 12.9 36.4 10.9 22 6.6 18.2 5.5 14.6 4.4 F 7.5 3600 23.2 7 18.4 5.5 11.1 3.3 9.2 2.8 7.4 2.2 G 10 3600 28.3 8.5 24 7.2 15.1 4.5 12 3.6 9.6 2.9 H 15 3600 43 12.9 36.4 10.9 22 6.6 18.2 5.5 14.6 4.4 I 5 1800 15.4 4.6 13 3.9 7.9 2.4 6.5 2 5.2 1.6 J 15 3600 43 12.9 36.4 10.9 22 6.6 18.2 5.5 14.6 4.4 K 20 3600 54 16.2 45 13.5 28.7 8.6 22.5 6.8 18 5.4 L 3 1800 9.5 2.9 8 2.4 4.7 1.4 4 1.2 3.2 1 M 10 3600 23.2 7 18.4 5.5 11.1 3.3 9.2 2.8 7.4 2.2 N 20 3600 54 16.2 45 13.5 28.7 8.6 22.5 6.8 18 5.4 P 5 1800 15.4 4.6 13 3.9 7.9 2.4 6.5 2 5.2 1.6 R 15 3600 43 12.9 36.4 10.9 22 6.6 18.2 5.5 14.6 4.4 S 3 3600 9.5 2.9 8 2.4 4.7 1.4 4 1.2 3.2 1 T 5 3600 15.4 4.6 13 3.9 7.9 2.4 6.5 2 5.2 1.6 U 10 3600 28.3 8.5 24 7.2 15.1 4.5 12 3.6 9.6 2.9 V 10 1800 28.3 8.5 24 7.2 15.1 4.5 12 3.6 9.6 2.9 CONTROL TRANSFORMER LOAD VOLT KVA 2 3 208 9.6 14.4 230 8.7 13.0 380 5.3 7.9 460 4.3 6.5 575 3.5 5.2 JOHNSON CONTROLS 41
Wiring Lugs MODEL VOLTS HZ SINGLE POINT SUPPLY TERMINAL BLOCK MOLDED CASE SWITCH SINGLE POINT SUPPLY MOLDED CASE CIRCUIT BREAKER SINGLE POINT SUPPLY QTC3055T QTC3060T QTC3070T QTC3075T QTC3080T QTC3085T QTC3090T INSTALLED LUG INSTALLED LUG ALTERNATE LUG INSTALLED LUG ALTERNATE LUG 208 60 (1) # 6-500 (2) 250-500 (3) 2/0-400 (2) 3/0-250 (1) 250-500 230 60 (1) # 6-500 (2) 250-500 (3) 2/0-400 (2) 3/0-250 (1) 250-500 380 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 460 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 575 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 208 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 3/0-250 (1) 250-500 230 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 3/0-250 (1) 250-500 380 60 (1) # 6-500 (1) 250-500 (2) 3/0-250 (1) 6-350 - 460 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 575 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 208 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 3/0-250 (1) 250-500 230 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 3/0-250 (1) 250-500 380 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 460 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 575 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 208 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 3/0-250 (1) 250-500 230 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 3/0-250 (1) 250-500 380 60 (1) # 6-500 (2) 3/0-250 (1) 250-500 (1) 6-350 - 460 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 575 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 208 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (3) 2/0-400 (2) 250-500 230 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (3) 2/0-400 (2) 250-500 380 60 (1) # 6-500 (1) 250-500 (2) 3/0-250 (2) 3/0-250 (1) 250-500 460 60 (1) # 6-500 (1) 250-500 (2) 3/0-250 (1) 6-350 - 575 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 208 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 230 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 380 60 (1) # 6-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 (1) 250-500 460 60 (1) # 6-500 (1) 250-500 (2) 3/0-250 (1) 6-350 - 575 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 208 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 230 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 380 60 (1) # 6-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 (1) 250-500 460 60 (1) # 6-500 (1) 250-500 (2) 3/0-250 (1) 6-350 - 575 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - NOTE: Alternate lugs are provided in the panel for field electricians and contractors, should there be a need for other lug arrangements that the installed lugs on the non-fused disconnect switch and circuit breaker panels. 42 JOHNSON CONTROLS
Wiring Lugs (Cont'd) MODEL VOLTS HZ SINGLE POINT SUPPLY TERMINAL BLOCK MOLDED CASE SWITCH SINGLE POINT SUPPLY MOLDED CASE CIRCUIT BREAKER SINGLE POINT SUPPLY QTC3095T/ QTC3100T QTC3110T/ QTC3130T/ QTC3120T QTC3125T/ QTC3130T QTC3140T/ QTC3150T QTC3160T/ QTC3170T/ QTC3205T INSTALLED LUG INSTALLED LUG ALTERNATE LUG INSTALLED LUG ALTERNATE LUG 208 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 230 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 380 60 (1) # 6-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 (1) 250-500 460 60 (1) # 6-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 (1) 250-500 575 60 (1) # 6-500 (1) 6-350 - (1) 6-350 - 208 60 (2) # 6-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 (2) 250-500 230 60 (2) # 6-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 (2) 250-500 380 60 (1) # 6-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 (1) 250-500 400/460 60 (1) # 6-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 (1) 250-500 575 60 (1) # 6-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 (1) 250-500 208 60 (2) # 6-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 (2) 250-500 230 60 (2) # 6-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 (2) 250-500 380 60 (1) # 6-500 (2) 250-500 (3) 2/0-400 (2) 3/0-250 (1) 250-500 400/460 60 (1) # 6-500 (1) 250-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 575 60 (1) # 6-500 (1) 250-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 208 60 (3) 2/0-400 (3) 2/0-400 (2) 250-500 (3) 2/0-400 (2) 250-500 230 60 (3) 2/0-400 (3) 2/0-400 (2) 250-500 (3) 2/0-400 (2) 250-500 380 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 400/460 60 (2) # 6-500 (1) 250-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 575 60 (1) # 6-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 (1) 250-500 208 60 (4) 4/0-500 (4) 4/0-500 - (3) 2/0-400 (2) 250-500 230 60 (4) 4/0-500 (4) 4/0-500 - (3) 2/0-400 (2) 250-500 380 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 250-500 (3) 2/0-400 460 60 (2) # 6-500 (2) 250-500 (3) 2/0-400 (2) 3/0-250 (1) 250-500 575 60 (1) # 6-500 (2) 3/0-250 (1) 250-500 (2) 3/0-250 (1) 250-500 NOTE: Alternate lugs are provided in the panel for field electricians and contractors, should there be a need for other lug arrangements that the installed lugs on the non-fused disconnect switch and circuit breaker panels. JOHNSON CONTROLS 43
Electrical Data Without Pumps QTC3 VOLT HZ MCA MIN N/F DISC SW MIN DUAL ELEM FUSE & MIN CB MAX DUAL ELEM FUSE MAX CB SYSTEM # 1 COMPRESSOR 1 COMPRESSOR 2 COMPRESSOR 3 STANDARD FLOW FANS RLA LRA RLA LRA RLA LRA QTY FLA LRA 55T 60T 70T 75T 80T 85T 90T 95T 208 60 301 400 300 300 57.7 284 57.7 284 2 7.6 44 230 60 297 400 300 300 57.7 330 57.7 330 2 7.4 37 380 60 162 200 175 175 30.9 192 30.9 192 2 4.5 23.1 460 60 141 200 150 150 26.9 180 26.9 180 2 4 19 575 60 106 150 110 110 21.5 132 21.5 132 2 2.9 15.3 208 60 331 400 350 350 48.5 249 48.5 249 48.5 249 2 7.6 44 230 60 327 400 350 350 48.5 288 48.5 288 48.5 288 2 7.4 37 380 60 183 250 200 200 27.6 159 27.6 159 27.6 159 2 4.5 23.1 460 60 161 200 175 175 24.4 145 24.4 145 24.4 145 2 4 19 575 60 116 150 125 125 17.4 109 17.4 109 17.4 109 2 2.9 15.3 208 60 359 400 350 350 48.5 249 48.5 249 48.5 249 2 7.6 44 230 60 354 400 350 350 48.5 249 48.5 249 48.5 249 2 7.4 37 380 60 204 250 225 225 27.6 159 27.6 159 27.6 159 2 4.5 23.1 460 60 179 200 175 175 24.4 145 24.4 145 24.4 145 2 4 19 575 60 124 150 125 125 17.4 109 17.4 109 17.4 109 2 2.9 15.3 208 60 388 600 400 400 57.7 284 57.7 284 57.7 284 2 7.6 44 230 60 384 600 400 400 57.7 330 57.7 330 57.7 330 2 7.4 37 380 60 214 250 225 225 30.9 192 30.9 192 30.9 192 2 4.5 23.1 460 60 187 200 200 200 26.9 180 26.9 180 26.9 180 2 4 19 575 60 137 150 150 150 21.5 132 21.5 132 21.5 132 2 2.9 15.3 208 60 388 400 400 400 57.7 284 57.7 284 57.7 284 2 7.6 44 230 60 384 400 400 400 57.7 330 57.7 330 57.7 330 2 7.4 37 380 60 214 250 225 225 30.9 192 30.9 192 30.9 192 2 4.5 23.1 460 60 187 200 200 200 26.9 180 26.9 180 26.9 180 2 4 19 575 60 137 150 150 150 21.5 132 21.5 132 21.5 132 2 2.9 15.3 208 60 416 600 450 450 57.7 284 57.7 284 57.7 284 2 7.6 44 230 60 412 600 450 450 57.7 330 57.7 330 57.7 330 2 7.4 37 380 60 224 250 250 250 30.9 192 30.9 192 30.9 192 2 4.5 23.1 460 60 195 200 200 200 26.9 180 26.9 180 26.9 180 2 4 19 575 60 149 150 150 150 21.5 132 21.5 132 21.5 132 2 2.9 15.3 208 60 431 600 450 450 57.7 284 57.7 284 57.7 284 3 7.6 44 230 60 427 600 450 450 57.7 330 57.7 330 57.7 330 3 7.4 37 380 60 233 250 250 250 30.9 192 30.9 192 30.9 192 3 4.5 23.1 460 60 203 250 225 225 26.9 180 26.9 180 26.9 180 3 4 19 575 60 155 200 150 150 21.5 132 21.5 132 21.5 132 3 2.9 15.3 208 60 475 600 500 500 57.7 284 57.7 284 57.7 284 2 7.6 44 230 60 471 600 500 500 57.7 330 57.7 330 57.7 330 2 7.4 37 380 60 273 400 300 300 30.9 192 30.9 192 30.9 192 2 4.5 23.1 460 60 231 250 250 250 26.9 180 26.9 180 26.9 180 2 4 19 575 60 178 200 200 200 21.5 132 21.5 132 21.5 132 2 2.9 15.3 NOTES: 1. Reference PIN 59 on the unit panel for pump models. 2. Use this table along with Pump Electrical Data on page 41 to determine electrical data of the unit plus the pump. 3. Does not include the Control Transformer on page 41. 44 JOHNSON CONTROLS
Electrical Data Without Pumps (Cont'd) QTC3 VOLT HZ MCA MIN N/F DISC SW MIN DUAL ELEM FUSE & MIN CB MAX DUAL ELEM FUSE MAX CB SYSTEM # 2 COMPRESSOR 1 COMPRESSOR 2 COMPRESSOR 3 STANDARD FLOW FANS RLA LRA RLA LRA RLA LRA QTY FLA LRA 55T 60T 70T 75T 80T 85T 90T 95T 208 60 301 400 300 300 57.7 284 57.7 284 2 7.6 44 230 60 297 400 300 300 57.7 330 57.7 330 2 7.4 37 380 60 162 200 175 175 30.9 192 30.9 192 2 4.5 23.1 460 60 141 200 150 150 26.9 180 26.9 180 2 4 19 575 60 106 150 110 110 21.5 132 21.5 132 2 2.9 15.3 208 60 331 400 350 350 57.7 284 57.7 249 2 7.6 44 230 60 327 400 350 350 57.7 330 57.7 288 2 7.4 37 380 60 183 250 200 200 30.9 192 30.9 139 2 4.5 23.1 460 60 161 200 175 175 26.9 180 26.9 180 2 4 19 575 60 116 150 125 125 21.5 132 21.5 132 2 2.9 15.3 208 60 359 400 350 350 48.5 249 48.5 249 48.5 249 2 7.6 44 230 60 354 400 350 350 48.5 249 48.5 249 48.5 249 2 7.4 37 380 60 204 250 225 225 27.6 159 27.6 159 27.6 159 2 4.5 23.1 460 60 179 200 175 175 24.4 145 24.4 145 24.4 145 2 4 19 575 60 124 150 125 125 17.4 109 17.4 109 17.4 109 2 2.9 15.3 208 60 388 600 400 400 48.5 249 48.5 249 48.5 249 2 7.6 44 230 60 384 600 400 400 48.5 288 48.5 288 48.5 288 2 7.4 37 380 60 214 250 225 225 27.6 159 27.6 159 27.6 159 2 4.5 23.1 460 60 187 200 200 200 24.4 145 24.4 145 24.4 145 2 4 19 575 60 137 150 150 150 17.4 109 17.4 109 17.4 109 2 2.9 15.3 208 60 388 400 400 400 48.5 249 48.5 249 48.5 249 2 7.6 44 230 60 384 400 400 400 48.5 288 48.5 288 48.5 288 2 7.4 37 380 60 214 250 225 225 27.6 159 27.6 159 27.6 159 2 4.5 23.1 460 60 187 200 200 200 24.4 145 24.4 145 24.4 145 2 4 19 575 60 137 150 150 150 17.4 109 17.4 109 17.4 109 2 2.9 15.3 208 60 416 600 450 450 57.7 284 57.7 284 57.7 284 2 7.6 44 230 60 412 600 450 450 57.7 330 57.7 330 57.7 330 2 7.4 37 380 60 224 250 250 250 30.9 192 30.9 192 30.9 192 2 4.5 23.1 460 60 195 200 200 200 26.9 180 26.9 180 26.9 180 2 4 19 575 60 149 150 150 150 21.5 132 21.5 132 21.5 132 2 2.9 15.3 208 60 431 600 450 450 57.7 284 57.7 284 57.7 284 3 7.6 44 230 60 427 600 450 450 57.7 330 57.7 330 57.7 330 3 7.4 37 380 60 233 250 250 250 30.9 192 30.9 192 30.9 192 3 4.5 23.1 460 60 203 250 225 225 26.9 180 26.9 180 26.9 180 3 4 19 575 60 155 200 150 150 21.5 132 21.5 132 21.5 132 3 2.9 15.3 208 60 475 600 500 500 106.2 523 106.2 523 3 7.6 44 230 60 471 600 500 500 106.2 578 106.2 578 3 7.4 37 380 60 273 400 300 300 64.3 355 64.3 355 3 4.5 23.1 460 60 231 250 250 250 53.1 290 53.1 290 3 4 19 575 60 178 200 200 200 42.5 255 42.5 255 3 2.9 15.3 NOTES: 1. Reference PIN 59 on the unit panel for pump models. 2. Use this table along with Pump Electrical Data on page 41 to determine electrical data of the unit plus the pump. 3. Does not include the Control Transformer on page 41. JOHNSON CONTROLS 45
Electrical Data Without Pumps (Cont'd) QTC3 VOLT HZ MCA MIN N/F DISC SW MIN DUAL ELEM FUSE & MIN CB MAX DUAL ELEM FUSE MAX CB SYSTEM # 1 COMPRESSOR 1 COMPRESSOR 2 COMPRESSOR 3 STANDARD FLOW FANS RLA LRA RLA LRA RLA LRA QTY FLA LRA 208 60 483 600 500 500 57.7 284 57.7 284 57.7 284 4 7.6 44 230 60 478 600 500 500 57.7 330 57.7 330 57.7 330 4 7.4 37 100T 380 60 278 400 300 300 30.9 192 30.9 192 30.9 192 4 4.5 23.1 460 60 235 250 250 250 26.9 180 26.9 180 26.9 180 4 4 19 575 60 181 200 200 200 21.5 132 21.5 132 21.5 132 4 2.9 15.3 208 60 522 600 600 600 106.2 523 106.2 523 3 7.6 44 230 60 517 600 600 600 106.2 578 106.2 578 3 7.4 37 110T 380 60 313 400 350 350 64.3 355 64.3 355 3 4.5 23.1 460 60 261 400 300 300 53.1 290 53.1 290 3 4 19 575 60 202 250 225 225 42.5 255 42.5 255 3 2.9 15.3 208 60 537 600 600 600 106.2 523 106.2 523 4 7.6 44 230 60 532 600 600 600 106.2 578 106.2 578 4 7.4 37 120T 380 60 322 400 350 350 64.3 355 64.3 355 4 4.5 23.1 460 60 269 400 300 300 53.1 290 53.1 290 4 4 19 575 60 204 250 225 225 42.5 255 42.5 255 4 2.9 15.3 208 60 579 800 600 600 106.2 523 106.2 523 106.2 523 4 7.6 44 230 60 577 800 600 600 106.2 578 106.2 578 106.2 578 4 7.4 37 125T 380 60 338 400 400 400 64.3 355 64.3 355 64.3 355 4 4.5 23.1 460 60 285 400 300 300 53.1 290 53.1 290 53.1 290 4 4 19 575 60 226 250 250 250 42.5 255 42.5 255 42.5 255 4 2.9 15.3 208 60 579 800 600 600 106.2 523 106.2 523 106.2 523 5 7.6 44 230 60 577 800 600 600 106.2 578 106.2 578 106.2 578 5 7.4 37 130T 380 60 338 400 400 400 64.3 355 64.3 355 64.3 355 5 4.5 23.1 460 60 285 400 300 300 53.1 290 53.1 290 53.1 290 5 4 19 575 60 226 250 250 250 42.5 255 42.5 255 42.5 255 5 2.9 15.3 208 60 618 800 700 700 106.2 523 106.2 523 106.2 523 4 7.6 44 230 60 617 800 700 700 106.2 578 106.2 578 106.2 578 4 7.4 37 140T 380 60 374 400 400 400 64.3 355 64.3 355 64.3 355 4 4.5 23.1 460 60 311 400 350 350 53.1 290 53.1 290 53.1 290 4 4 19 575 60 246 400 300 300 42.5 255 42.5 255 42.5 255 4 2.9 15.3 208 60 634 800 700 700 106.2 523 106.2 523 106.2 523 6 7.6 44 230 60 632 800 700 700 106.2 578 106.2 578 106.2 578 6 7.4 37 150T 380 60 383 400 400 400 64.3 355 64.3 355 64.3 355 6 4.5 23.1 460 60 319 400 350 350 53.1 290 53.1 290 53.1 290 6 4 19 575 60 252 400 300 300 42.5 255 42.5 255 42.5 255 6 2.9 15.3 208 60 740 800 800 800 106.2 523 106.2 523 106.2 523 5 7.6 44 230 60 738 800 800 800 106.2 578 106.2 578 106.2 578 5 7.4 37 160T 380 60 447 600 500 500 64.3 355 64.3 355 64.3 355 5 4.5 23.1 460 60 372 400 400 400 53.1 290 53.1 290 53.1 290 5 4 19 575 60 295 400 350 350 42.5 255 42.5 255 42.5 255 5 2.9 15.3 208 60 740 800 800 800 106.2 523 106.2 523 106.2 523 5 7.6 44 230 60 738 800 800 800 106.2 578 106.2 578 106.2 578 5 7.4 37 170T 380 60 447 600 500 500 64.3 355 64.3 355 64.3 355 5 4.5 23.1 460 60 372 400 400 400 53.1 290 53.1 290 53.1 290 5 4 19 575 60 295 400 350 350 42.5 255 42.5 255 42.5 255 5 2.9 15.3 208 60 734 1000 800 800 102.8 574 102.8 574 102.8 574 6 7.6 44 230 60 731 1000 800 800 102.8 635 102.8 635 102.8 635 6 7.4 37 205T 380 60 443 600 500 500 62.2 355 62.2 355 62.2 355 6 4.5 23.1 460 60 369 600 400 400 51.4 280 51.4 280 51.4 280 6 4 19 575 60 292 400 300 300 41.1 225 41.1 225 41.1 225 6 2.9 15.3 NOTES: 1. Reference PIN 59 on the unit panel for pump models. 2. Use this table along with Pump Electrical Data on page 41 to determine electrical data of the unit plus the pump. 3. Does not include the Control Transformer on page 41. 46 JOHNSON CONTROLS
Electrical Data Without Pumps (Cont'd) FORM QTC3-EG6 (816) QTC3 VOLT HZ MCA MIN N/F DISC SW MIN DUAL ELEM FUSE & MIN CB MAX DUAL ELEM FUSE MAX CB SYSTEM # 2 COMPRESSOR 1 COMPRESSOR 2 COMPRESSOR 3 STANDARD FLOW FANS RLA LRA RLA LRA RLA LRA QTY FLA LRA 100T 110T 120T 125T 130T 140T 150T 160T 170T 205T 208 60 483 600 500 500 106.2 523 106.2 523 2 7.6 44 230 60 478 600 500 500 106.2 578 106.2 578 2 7.4 37 380 60 278 400 300 300 64.3 355 64.3 355 2 4.5 23.1 460 60 235 250 250 250 53.1 290 53.1 290 2 4 19 575 60 181 200 200 200 42.5 255 42.5 255 2 2.9 15.3 208 60 522 600 600 600 106.2 523 106.2 523 3 7.6 44 230 60 517 600 600 600 106.2 578 106.2 578 3 7.4 37 380 60 313 400 350 350 64.3 355 64.3 355 3 4.5 23.1 460 60 261 400 300 300 53.1 290 53.1 290 3 4 19 575 60 202 250 225 225 42.5 255 42.5 255 3 2.9 15.3 208 60 537 600 600 600 106.2 523 106.2 523 4 7.6 44 230 60 532 600 600 600 106.2 578 106.2 578 4 7.4 37 380 60 322 400 350 350 64.3 355 64.3 355 4 4.5 23.1 460 60 269 400 300 300 53.1 290 53.1 290 4 4 19 575 60 204 250 225 225 42.5 255 42.5 255 4 2.9 15.3 208 60 579 800 600 600 57.7 284 57.7 284 57.7 284 4 7.6 44 230 60 577 800 600 600 57.7 330 57.7 330 57.7 330 4 7.4 37 380 60 338 400 400 400 30.9 192 30.9 192 30.9 192 4 4.5 23.1 460 60 285 400 300 300 26.9 180 26.9 180 26.9 180 4 4 19 575 60 226 250 250 250 21.5 132 21.5 132 21.5 132 4 2.9 15.3 208 60 579 800 600 600 57.7 284 57.7 284 57.7 284 3 7.6 44 230 60 577 800 600 600 57.7 330 57.7 330 57.7 330 3 7.4 37 380 60 338 400 400 400 30.9 192 30.9 192 30.9 192 3 4.5 23.1 460 60 285 400 300 300 26.9 180 26.9 180 26.9 180 3 4 19 575 60 226 250 250 250 21.5 132 21.5 132 21.5 132 3 2.9 15.3 208 60 618 800 700 700 106.2 523 106.2 523 4 7.6 44 230 60 617 800 700 700 106.2 578 106.2 578 4 7.4 37 380 60 374 400 400 400 64.3 355 64.3 355 4 4.5 23.1 460 60 311 400 350 350 53.1 290 53.1 290 4 4 19 575 60 246 400 300 300 42.5 255 42.5 255 4 2.9 15.3 208 60 634 800 700 700 106.2 523 106.2 523 4 7.6 44 230 60 632 800 700 700 106.2 578 106.2 578 4 7.4 37 380 60 383 400 400 400 64.3 355 64.3 355 4 4.5 23.1 460 60 319 400 350 350 53.1 290 53.1 290 4 4 19 575 60 252 400 300 300 42.5 255 42.5 255 4 2.9 15.3 208 60 740 800 800 800 106.2 523 106.2 523 106.2 523 5 7.6 44 230 60 738 800 800 800 106.2 578 106.2 578 106.2 578 5 7.4 37 380 60 447 600 500 500 64.3 355 64.3 355 64.3 355 5 4.5 23.1 460 60 372 400 400 400 53.1 290 53.1 290 53.1 290 5 4 19 575 60 295 400 350 350 42.5 255 42.5 255 42.5 255 5 2.9 15.3 208 60 740 800 800 800 106.2 523 106.2 523 106.2 523 5 7.6 44 230 60 738 800 800 800 106.2 578 106.2 578 106.2 578 5 7.4 37 380 60 447 600 500 500 64.3 355 64.3 355 64.3 355 5 4.5 23.1 460 60 372 400 400 400 53.1 290 53.1 290 53.1 290 5 4 19 575 60 295 400 350 350 42.5 255 42.5 255 42.5 255 5 2.9 15.3 208 60 734 1000 800 800 102.8 574 102.8 574 102.8 574 6 7.6 44 230 60 731 1000 800 800 102.8 635 102.8 635 102.8 635 6 7.4 37 380 60 443 600 500 500 62.2 355 62.2 355 62.2 355 6 4.5 23.1 460 60 369 600 400 400 51.4 280 51.4 280 51.4 280 6 4 19 575 60 292 400 300 300 41.1 225 41.1 225 41.1 225 6 2.9 15.3 NOTES: 1. Reference PIN 59 on the unit panel for pump models. 2. Use this table along with Pump Electrical Data on page 41 to determine electrical data of the unit plus the pump. 3. Does not include the Control Transformer on page 41. JOHNSON CONTROLS 47
Wiring Diagram 48 JOHNSON CONTROLS
Wiring Diagram (Cont'd) LD18444 JOHNSON CONTROLS 49
User Control Wiring USER CONTROL WIRING INPUTS A- A+ 14 13 50 13 21 13 20 13 19 13 18 13 51 13 INTERNAL WIRING TO OPTIONAL REMOTE TEMP. RESET BOARD FLOW SWITCH REMOTE UNLOAD STEP 1 PWM REMOTE TEMP RESET INTERNAL WIRING TO 2-KCR CONTROL RELAY INTERNAL WIRING TO 1-KCR CONTROL RELAY REMOTE START / STOP XTBC1 Normally jumpered. Can be used as EMERGENCY STOP contacts from an external source. 140 123 32 31 30 29 28 27 26 25 24 23 5 L 2 2 2 GND XTBC2 USER CONTROL WIRING OUTPUTS INTERNAL WIRING TO EVAPORATOR HEATER INTERNAL WIRING TO HOT GAS SOLENOID VALVE SYSTEM 2 ALARM DRY CONTACTS (OPEN = ALARM) SYSTEM 1 ALARM DRY CONTACTS (OPEN = ALARM) SYSTEM 2 RUN DRY CONTACTS (CLOSE = RUN) SYSTEM 1 RUN DRY CONTACTS (CLOSE = RUN) EVAPORATOR PUMP DRY CONTACTS (CLOSE = RUN BASED ON DAILY SCHEDULE) INTERNAL 120 VAC WIRING TO F1 FUSE INTERNAL 120 VAC WIRING (TYPICALLY FROM CONTROL TRANSFORMER) INTERNAL NEUTRAL WIRING INTERNAL NEUTRAL WIRING (TYPICALLY FROM CONTROL TRANSFORMER) INTERNAL NEUTRAL WIRING 50 JOHNSON CONTROLS
Notes FORM QTC3-EG6 (816) Designation DESCRIPTION Designation DESCRIPTION ACC ACCESSORY -QCB CIRCUIT BREAKER - ADIS DISPLAY BOARD -QMMSC MANUAL MOTOR STARTER COMPRESSOR - AMB MICRO BOARD -QMMSP MANUAL MOTOR STARTER PUMP -QSD SWITCH DISCONNECT - BAMB AMBIENT - BDP DISCHARGE PRESSURE R RESISTOR - BECT ENTERING CHILLED TEMPERATURE - BLCT LEAVING CHILLED TEMPERATURE NOT FITTED ON REMOTE EVAP UNITS RU REMOTE UNLOAD 1st STEP -BMP MOTOR PROTECTOR COMPRESSOR SCR SCREEN - BSP SUCTION PRESSURE - SF FLOW SWITCH - SKP KEY PAD -CPF CAPA CITOR POWER FACTOR - SOA SWITCH OFF AUTO - ECH CRANKCASE HEATER -EEH EVAPORATOR HEATER -EPH PUMP HEATER - T -TC TRANSFORMER TRANSFORMER CURRENT -EXT EXTERNAL TO CONTROL PA NEL -UBR BRIDGE RECTIFIER - F FUSE WHT WHITE - FHP HIGH PRESSURE CUTOUT -FSI FAN SPEED INHIBIT TWO SPEED - XTBC TERMINAL BLOCK CUSTOMER FAN OPTION ONLY - XTBF TERMINAL BLOCK FACTORY GND GROUND -YHGSV HOT GAS SOLENOID VALVE G/Y GREEN / YELLOW (INCLUDING COIL SUPPRESSOR) - YLLSV LIQUID LINE SOLENOID VALVE (INCLUDING COIL SUPPRESSOR) J PLUG BOARD CONNECTOR FIELD MOUNTED AND WIRED ON REMOTE EV AP UNITS -K CIRCUIT BOARD RELAY - ZCPR COMPRESSOR -KF FAN CONTACTOR LINE -KFH FAN CONTACTOR HIGH SPEED (INCLUDING COIL SUPPRESSOR) -KFL FAN CONTACTOR LOW SPEED (INCLUDING COIL SUPPRESSOR) NB NOTE WELL {SEE NOTE} -KFOL FANOVERLOAD -KFS RELAY FAN SPEED WIRING AND ITEMS SHOWN THUS ARE STANDARD ACCESSORIES (INCLUDING COIL SUPPRESSOR) -KCR CONTROL RELAY WIRING AND ITEMS SHOWN THUS -KP PUMP CONTACTOR PART ARE NOT SUPPLIED BY QUANTECH (INCLUDING COIL SUPPRESSOR) ITEMS THUS ENCLOSED FORM - M COMPRESSOR MOTOR COMPONTENTS OR SETS OF COMPONENTS -MF MOTOR FAN -MP MOTOR PUMP NU NOT USED PE PWM PROTECTIVE EARTH PULSE WIDTH MODULATION TEMP RESET or REMOTE UNLOAD 2nd STEP JOHNSON CONTROLS 51
Notes (Cont'd) A. This drawing is based on IEC symbols. B. Field wiring to be in accordance with the relevant electrical code as well as all other applicable codes and specifications C. All sources of supply shown on this diagram to be taken from one main isolator, not shown or supplied by Quantech. D. Green and yellow wire is used for earth, multi-coloured cable used for low voltage. Red wire used for A.C. control, blue wire for neutral, black wire for A.C. and D.C. power. Orange wire should be used for interlock control wiring supplied by external source. E. Legend designation depicts component abbreviations. Number prefix located, if applicable, on schematic circuit, refers to system thereon, e.g.= 1-FHP2 refers to high pressure cutout no 2 on system no 1. F. All wiring to control section voltage free contacts requires a supply provided by the customer maximum voltage 240 volts. The customer must take particular care when deriving the supplies for the voltage free terminals with regard to a common point of isolation. Thus, these circuits when used must be fed via the common point of isolation the voltage to these circuits is removed when the common point of isolation to the unit is opened. This common point of isolation is not supplied by Quantech. The voltage free contacts are rated at 100VA. All inductive devices {relays} switch by the Quantech voltage free contacts must have their coil suppressed using standard r/c suppressors. G. Customer voltage free contacts connected to terminal 13 must be rated at 30v 5ma H. No controls {relays etc.} Should be mounted in any section of the control panel. Additionally, control wiring not connected to the Quantech control panel should not be run through the panel. If these precautions are not followed, electrical noise could cause malfunctions or damage to the unit and its controls. 1. Refer to installation commissioning operation and maintenance manual for customer connections and customer connection notes, non compliance to these instructions will invalidate unit warranty. 2. Wiring and components for compressor 3 only fitted when unit has 3 compressors on the system. 1-BMP3 is replaced by a link across terminals 134 & 135. 2-BMP3 is replaced by a link across terminals 234 & 235. 3. FHP2 is only fitted on QTC3045 And above. When not fitted 1-FHP2 is replaced by a link across terminals 132 & 139. 2-FHP2 is replaced by a link across terminals 232 & 239 4. Fitted on units with hot gas bypass option. 5. EMS option is wired as shown 6. This wiring must be used for old display 031-0110-000 7. Network connection point 8. Printer port 9. Remote emergency stop can be wired between terminal l and 5 after removing link 10. Power factor correction accessory. Power factor correction fitted to each compressor contactor 11. Not fitted on compressors with internal motor protection. For system 1 terminals 132 & 133, 133 & 134 And 134 & 135 are linked. For system 2 terminals 232 & 233, 233 & 234 and 234 & 235 are linked. 12. Only fitted on systems with 3 or 4 fans 13. Only fitted on systems with 4 fans 14. Only fitted on systems with 5 fans 15. Only fitted on systems with 6 fans 16. Input switch disconnect or circuit breaker option replaces input terminal block 17. Input switch disconnect & system circuit breaker option replaces input terminal block 18. 115V control circuit requires a 115V supply unless control circuit transformer-t2 & -F3 are fitted 19. For optional hydro kit. Heater -EPH is fitted and wired as shown. On single pump -KP1, -QMMSP1 and -MP1 are fitted & wired as shown. On two pump hydro kits -KP2, -QMMSP2 & -MP2 are also fitted and wired as shown. 20. Current measurement option wired as shown 21. Only fitted on systems with single speed fans 22. Only fitted on systems with two speed fans 23. Optional compressor manual motors starters. 24. See sheet 3 of connection diagram for power input options 52 JOHNSON CONTROLS
Application Data FORM QTC3-EG6 (816) UNIT LOCATION The QTC3 chillers are designed for outdoor installation. When selecting a site for installation, be guided by the following conditions: A. For outdoor locations of the unit, select a place having an adequate supply of fresh air for the condenser. B. Avoid locations beneath windows or between structures where normal operating sounds may be objectionable. C. Installation sites may be either on a roof, or at ground level. (See FOUNDATION.) D. The condenser fans are the propeller-type, and are not recommended for use with duct work in the condenser air stream. E. When it is desirable to surround the unit(s), it is recommended that the screening be able to pass the required chiller CFM without exceeding 0.1" of water external static pressure. F. Protection against corrosive environments is available by supplying the units with epoxy coating on the condenser coils. The epoxy coils should be offered with any units being installed at the seashore or where salt spray may hit the unit. In installations where winter operation is intended and snow accumulations are expected, additional height must be provided to ensure normal condenser air flow. Recommended clearances for units are given in the Unit Dimensions on page 26. When the available space is less, the unit(s) must be equipped with the discharge pressure transducer option to permit high pressure unloading in the event that air recirculation were to occur. FOUNDATION The unit should be mounted on a flat and level foundation, ground or roof, capable of supporting the entire operating weight of the equipment. Operating weights are given in the Physical Data and Nominal Ratings on page 22. Roof Locations Choose a spot with adequate structural strength to safely support the entire weight of the unit and service personnel. Care must be taken not to damage the roof during installation. If the roof is bonded, consult the building contractor or architect for special installation requirements. Roof installations should incorporate the use of springtype isolators to minimize the transmission of vibration into the building structure. Ground Level Installations It is important that the units be installed on a substantial base that will not settle, causing strain on the liquid lines and resulting in possible leaks. A one-piece concrete slab with footers extending below the frost line is highly recommended. Additionally, the slab should not be tied to the main building foundation as noises will telegraph. JOHNSON CONTROLS 53
Application Data (Cont'd) Mounting holes (5/8" diameter) are provided in the steel channel for bolting the unit to its foundation. See Unit Dimensions on page 26. For ground level installations, precautions should be taken to protect the unit from tampering by or injury to unauthorized persons. Screws on access panels will prevent casual tampering; however, further safety precautions, such as unit enclosure options, a fencedin enclosure, or locking devices on the panels may be advisable. Check local authorities for safety regulations. VARIABLE PRIMARY FLOW Quantech recommends a maximum 10% per minute flow rate of change, based on design flow, for variable primary flow applications. Eight to 10 gallons per chiller ton (8.6 to 10.8 liter per cooling kw) is recommended for the system liquid volume. Insufficient system volume and rapid flow changes can cause control problems or can even cause chiller shutdowns. There are many other design issues to evaluate with variable primary flow systems. Consult your Quantech Sales Office for more information about successfully applying QTC3 chillers. CHILLED LIQUID PIPING The chilled liquid piping system should be laid out so that the circulating pump discharges into the evaporator. The inlet and outlet evaporator liquid connections are given in DI- MENSIONS. Hand stop valves are recommended for use in all lines to facilitate servicing. Drain connections should be provided at all low points to permit complete drainage of the evaporator and system piping. Additionally, a strainer (20 mesh) is recommended for use on the INLET line to the evaporator. Pressure gauge connections are recommended for installation in the inlet and outlet water lines. Gauges are not furnished with the unit and are to be furnished by other suppliers. The chilled liquid lines that are exposed to outdoor ambients should be wrapped with a supplemental heater cable and covered with insulation. As an alternative, ethylene glycol should be added to protect against freeze-up during low ambient periods. A flow switch is available as an accessory on all units. The flow switch (or its equivalent) must be installed in the leaving water piping of the evaporator and must not be used to start and stop the unit. 54 JOHNSON CONTROLS
Guide Specifications FORM QTC3-EG6 (816) PART 1 GENERAL 1.01 SCOPE A. The requirements of this Section shall conform to the general provisions of the Contract, including General and Supplementary Conditions, Conditions of the Contract, and Contract Drawings. B. Provide microprocessor-controlled, multiple-scroll compressor, air-cooled, liquid chillers of the scheduled capacities as shown and indicated on the drawings, including but not limited to: 1. Chiller package with zero ozone depletion potential Refrigerant R-410A 2. Electrical power and control connections 3. Chilled water connections 4. Manufacturer start-up 5. Charge of refrigerant and oil. 1.02 QUALITY ASSURANCE A. Products shall be Designed, Tested, Rated and Certified in accordance with, and Installed in compliance with applicable sections of the following Standards and Codes: 1. AHRI 550/590 Water Chilling Packages Using the Vapor Compression Cycle. 2. AHRI 370 Sound Rating of Large Outdoor Refrigerating and Air-Conditioning Equipment. 3. ANSI/ASHRAE 15 Safety Code for Mechanical Refrigeration. 4. ANSI/ASHRAE 34 Number Designation and Safety Classification of Refrigerants. 5. ASHRAE 90.1 Energy Standard for Buildings Except Low-Rise Residential Buildings. 6. ANSI/NFPA 70 National Electrical Code (N.E.C.). 7. ASME Boiler and Pressure Vessel Code, Section VIII, Division 1. 8. OSHA Occupational Safety and Health Act. 9. Manufactured in facility registered to ISO 9001. 10. Conform to Intertek Testing Services for construction of chillers and provide ETL/ cetl Listed Mark. B. Factory Run Test: Chiller shall be pressure-tested, evacuated and fully charged with refrigerant and oil, and shall be factory operational run tested with water flowing through the vessel. JOHNSON CONTROLS 55
Guide Specifications (Cont'd) C. Chiller manufacturer shall have a factory trained and supported service organization. D. Warranty: Manufacturer shall Warrant all equipment and material of its manufacture against defects in workmanship and material for a period of eighteen (18) months from date of shipment or twelve (12) months from date of start-up, whichever occurs first. 1.03 DELIVERY AND HANDLING A. Unit shall be delivered to job site fully assembled with all interconnecting refrigerant piping and internal wiring ready for field installation and charged with refrigerant and oil by the Manufacturer. B. Provide protective covering over vulnerable components for unit protection during shipment. Cover nozzles and open ends with fitted plastic enclosures. C. Unit shall be stored and handled per Manufacturer s instructions. PART 2 - PRODUCTS 2.01 CHILLER MATERIALS AND COMPONENTS A. General: Install and commission, as shown on the schedules and plans, factory assembled, charged, and tested air cooled scroll compressor chiller(s) as specified herein. Chiller shall be designed, selected, and constructed using a refrigerant with Flammability rating of 1, as defined by ANSI/ASHRAE STANDARD 34 Number Designation and Safety Classification of Refrigerants. Chiller shall include not less than two refrigerant circuits above 50 tons (200kW), scroll compressors, direct-expansion type evaporator, air-cooled condenser, refrigerant, lubrication system, interconnecting wiring, safety and operating controls including capacity controller, control center, motor starting components, and special features as specified herein or required for safe, automatic operation. B. Cabinet: External structural members shall be constructed of heavy gauge, galvanized steel coated with baked on powder paint which, when subject to ASTM B117, 1000 hour, 5% salt spray test, yields minimum ASTM 1654 rating of 6. C. Operating Characteristics: Provide low and high ambient temperature control options as required to ensure unit is capable of operation from 30 F to 115 F (-1 C to 46 C) ambient temperature. [Optional: 0 F to 125 F (-18 C to 52 C) ambient.] D. Service Isolation valves: Discharge (ball type) isolation valves factory installed per refrigerant circuit. E. Includes a system high-pressure relief valve in compliance with ASHRAE15. F. Pressure Transducers and Readout Capability 1. Discharge Pressure Transducers: Permits unit to sense and display discharge pressure. 2. Suction Pressure Transducers: Permits unit to sense and display suction pressure. 3. High Ambient Control: Allows units to operate when the ambient temperature is above 115 F (46 C). Includes discharge pressure transducers. 56 JOHNSON CONTROLS
Guide Specifications (Cont'd) FORM QTC3-EG6 (816) 2.02 COMPRESSORS A. Compressors: Shall be hermetic, scroll-type, including: 1. Compliant design for axial and radial sealing 2. Refrigerant flow through the compressor with 100% suction cooled motor. 3. Large suction side free volume and oil sump to provide liquid handling capability. 4. Compressor crankcase heaters to provide extra liquid migration protection. 5. Annular discharge check valve and reverse vent assembly to provide low-pressure drop, silent shutdown and reverse rotation protection. 6. Initial oil charge. 7. Oil level sight glass. 8. Vibration isolator mounts for compressors. 9. Brazed-type connections for fully hermetic refrigerant circuits. 10. Compressor Motor overloads capable of monitoring compressor motor current. Provides extra protection against compressor reverse rotation, phase-loss and phaseimbalance 2.03 REFRIGERANT CIRCUIT COMPONENTS Each refrigerant circuit shall include: a discharge service ball type isolation valve, high side pressure relief, liquid line shutoff valve with charging port, low side pressure relief device, filter-drier, solenoid valve, sight glass with moisture indicator, thermostatic expansion valves. [Option: electronic expansion valves], and flexible, closed-cell foam insulated suction line and suction pressure transducer. 2.04 HEAT EXCHANGERS A. Evaporator : 1. Evaporator shall be brazed-plate stainless steel construction capable of refrigerant working pressure of 450 psig (3103 kpa) and liquid side pressure of 150 psig (1034 kpa). 2. Brazed plate heat exchangers shall be UL listed. 3. Exterior surfaces shall be covered with 3.4 (19mm), flexible, closed cell insulation, thermal conductivity of 0.26k ([BTU/ HR-Ft2 - F]/in.) maximum. 4. Water nozzles shall be provided with grooves for field provided ANSI/AWWA C-606 mechanical couplings. 5. Evaporator shall include vent and drain fittings and thermostatically controlled heaters to protect to -20 F (-29 C) ambient in off-cycle. JOHNSON CONTROLS 57
Guide Specifications (Cont'd) 6. A 20 mesh, serviceable wye-strainer and mechanical couplings shall be provided for field installation on evaporator inlet prior to startup. [Option] Evaporator shall be provided with piping extension kit and mechanical couplings to extend liquid connection from evaporator to edge of unit. Thermal dispersion type flow switch shall be factory installed in the evaporator outlet pipe extension and wired to the unit control panel. Extension kit nozzle connections shall be ANSI/AWWA C-606 (grooved) Extension kit pipe insulation and heat trace to be field provided (if required). B. Air Cooled Condenser: 1. Coils: Condenser coils shall be constructed of a single material to avoid galvanic corrosion due to dissimilar metals. Coils and headers are brazed as one piece. Integral subcooling is included. Coils shall be designed for a design working pressure of 650 PSIG (45 bar). Condenser coil shall be washable with potable water under 100 psi (7 bar) pressure. 2. Low Sound Fans: Shall be dynamically and statically balanced, direct drive, corrosion resistant glass fiber reinforced composite blades molded into a low noise, fullairfoil cross section, providing vertical air discharge and low sound. Each fan shall be provided in an individual compartment to prevent crossflow during fan cycling. Guards of heavy gauge, PVC (polyvinyl chloride) coated or galvanized steel shall be factory installed. [Option]: Ultra-Quiet Fans 3. Fan Motors: High efficiency, direct drive, 6 pole, 3 phase, insulation class F, current protected, Totally Enclosed Air-Over (TEAO), rigid mounted, with double sealed, permanently lubricated, ball bearings. 2.05 CONTROLS A. General: Automatic start, stop, operating, and protection sequences across the range of scheduled conditions and transients. B. Power/Control Enclosure: Rain and dust tight NEMA 3R powder painted steel cabinet with hinged, latched, and gasket sealed door. C. Microprocessor Control Center: 1. Automatic control of compressor start/stop, anti-coincidence and anti-recycle timers, automatic pumpdown at system shutdown, condenser fans, evaporator pump, evaporator heater, unit alarm contacts, and chiller operation from 0 F to 125 F (-18 C to 52 C) ambient. Automatic reset to normal chiller operation after power failure. 2. Remote water temperature reset via 0-10 VDC or 4-20 ma input signal or up to two steps of demand (load) limiting. 3. Software stored in non-volatile memory, with programmed setpoints retained in lithium-battery-backed real-time-clock (RTC) memory for minimum 5 years. 4. Forty character liquid crystal display, descriptions in English (or Spanish, French, Italian, or German), numeric data in English (or Metric) units. Sealed keypad with sections for Setpoints, Display/Print, Entry, Unit Options & clock, and On/Off Switch. 58 JOHNSON CONTROLS
Guide Specifications (Cont'd) FORM QTC3-EG6 (816) 5. Programmable Setpoints (within Manufacturer limits): display language; chilled liquid temperature setpoint and range, remote reset temperature range, daily schedule/holiday for start/stop, manual override for servicing, low and high ambient cutouts, low liquid temperature cut-out, low suction pressure cut-out, high discharge pressure cut-out, anti-recycle timer (compressor start cycle time), and anti-coincident timer (delay compressor starts). 6. Display Data: Return and leaving liquid temperatures, low leaving liquid temperature cut-out setting, low ambient temperature cut-out setting, outdoor air temperature, English or metric data, suction pressure cut-out setting, each system suction pressure, discharge pressure (optional), liquid temperature reset via a 4-20 milliamp or 0-10 VDC input, anti-recycle timer status for each compressor, anti-coincident system start timer condition, compressor run status, no cooling load condition, day, date and time, daily start/stop times, holiday status, automatic or manual system lead/lag control, lead system definition, compressor starts/operating hours (each), status of hot gas valves, evaporator heater and fan operation, run permissive status, number of compressors running, liquid solenoid valve status, load & unload timer status, water pump status. 7. System Safeties: Shall cause individual compressor systems to perform auto shut down; manual reset required after the third trip in 90 minutes. System Safeties include: high discharge pressure, low suction pressure, high pressure switch, and motor protector. Compressor motor protector shall protect against damage due to high input current or thermal overload of windings. 8. Unit Safeties: Shall be automatic reset and cause compressors to shut down if low ambient, low leaving chilled liquid temperature, under voltage, and flow switch operation. 9. Alarm Contacts: Low ambient, low leaving chilled liquid temperature, low voltage, low battery, and (per compressor circuit): high discharge pressure, and low suction pressure. 10. BAS Communications: BACnet MS/TP, Modbus and N2 communication capabilities are standard. (Option: LON communication via ELink Microgateway) D. Manufacturer shall provide any controls not listed above, necessary for automatic chiller operation. Mechanical Contractor shall provide field control wiring necessary to interface sensors to the chiller control system. 2.06 POWER CONNECTION AND DISTRIBUTION A. Power Panels: 1. NEMA 3R raintight, powder painted steel cabinets with hinged, latched, and gasket sealed outer doors. Provide main power connection(s), control power connections, compressor and fan motor start contactors, current overloads, and factory wiring. 2. Power supply shall enter unit at a single location, be 3 phase of scheduled voltage, and connect to individual terminal blocks per compressor. Separate disconnecting means and/or external branch circuit protection (by Contractor) required per applicable local or national codes. B. Compressor, control and fan motor power wiring shall be located in an enclosed panel or routed through liquid tight conduit. JOHNSON CONTROLS 59
Guide Specifications (Cont'd) 2.07 ACCESSORIES AND OPTIONS Some accessories and options supersede standard product features. Your Quantech representative will be pleased to provide assistance. A. Microprocessor controlled, Factory installed Across-the-Line type compressor motor starters as standard. B. Outdoor Ambient Temperature Control 1. Low Ambient Control: Permits unit operation to 0 F ambient. Standard unit controls to 30 F ambient. C. Power Supply Connections: 1. Single Point or Multiple Point Disconnect: Single or Dual point Non-Fused Disconnect(s) and lockable external handle (in compliance with Article 440-14 of N.E.C.) can be supplied to isolate the unit power voltage for servicing. Separate external fusing must be supplied, by others, in the incoming power wiring, which must comply with the National Electric Code (CE) and/or local codes. 2. Single Point Circuit Breaker: Single point Terminal Block with Circuit Breaker and lockable external handle (in compliance with Article 440-14 of N.E.C.) can be supplied to isolate power voltage for servicing. Incoming power wiring must comply with the National Electric Code and/or local codes. D. Control Power Transformer: Converts unit power voltage to 120-1-60 (500 VA capacity). Factory-mounting includes primary and secondary wiring between the transformer and the control panel. E. Power Factor Correction Capacitors: Provided to correct unit compressor factors to a 0.90-0.95. F. Condenser Coil Environmental Protection: 1. Post-Coated Dipped: Dipped-cured coating on condenser coils for seashore and other corrosive applications (with the exception of strong alkalis, oxidizers, and wet bromine, chlorine and fluorine in concentrations greater than 100 ppm). G. Protective Chiller Panels (Factory or Field Mounted) 1. Louvered Panels (condenser coils only): painted steel as per remainder of unit cabinet, over external condenser coil faces. 2. Wire Panels (full unit): Heavy gauge, welded wire-mesh, coated to resist corrosion, to protect con- denser coils from incidental damage and restrict unauthorized access to internal components. 3. Louvered Panels (full unit): painted steel as per remainder of unit cabinet, to protect condenser coils from incidental damage, visually screen internal components, and prevent unauthorized access to internal components. 4. Louvered/Wire Panels: louvered steel panels on external condenser coils painted as per remainder of unit cabinet. Heavy gauge, welded wire-mesh, coated to resist corrosion, around base of machine to restrict unauthorized access. H. Thermal Dispersion Flow Switch (Factory installed and wired in piping extension kit): normally open, 30 bar pressure rating, stainless steel 316L construction, IP67, -4 F to 158 F ambient rating. 60 JOHNSON CONTROLS
Guide Specifications (Cont'd) FORM QTC3-EG6 (816) I. Evaporator options: 1. Provide 1-1/2 evaporator insulation in lieu of standard 3/4. J. Hot Gas By-Pass: Permits continuous, stable operation at capacities below the minimum step of unloading to as low as 5% capacity (depending on both the unit & operating conditions) by introducing an artificial load on the evaporator. Hot gas by-pass is installed on only one refrigerant circuit. K. Thermal Storage: leaving chilled liquid setpoint range for charge cycle from 25 F to 20 F minimum, with automatic reset of the leaving brine temperature up to 40 F above the setpoint. L. Low Temperature Process Glycol: leaving chilled liquid setpoint range 10 F to 50 F (-12 C to 10 C) M. Chicago Code Relief Valves to meet Chicago Code requirements. N. Sound Reduction (Factory installed): O. Vibration Isolation (Field installed): 1. Elastomeric Isolators. 2. 1 Deflection Spring Isolators: level adjustable, spring and cage type isolators for mounting under the unit base rails. 3. 2 Deflection Restrained Spring Isolators: level adjustable, restrained mounts in rugged welded steel housing with vertical and horizontal limit stops. Housings shall be designed to withstand a minimum 1.0g accelerated force in all directions to 2 inches (50.8 mm). PART 3 EXECUTION 3.01 INSTALLATION A. General: rig and install in full accordance with manufacturer s requirements, project drawings, and contract documents. B. Location: locate chiller as indicated on drawings, including cleaning and service maintenance clearance per manufacturer instructions. Adjust and level chiller on support structure. C. Components: installing contractor shall provide and install all auxiliary devices and accessories for fully operational chiller. D. Electrical: coordinate electrical requirements and connections for all power feeds with electrical contractor (Division 16). E. Controls: coordinate all control requirements and connections with controls contractor. F. Finish: installing contractor shall paint damaged and abraded factory finish with touchup paint matching factory finish. JOHNSON CONTROLS 61
Printed on recycled paper Form QTC3-EG6 (816) Supersedes: QTC3-EG6 (1215) 2016 P.O. Box 423, Milwaukee, WI 53201 Printed in USA Issued on 8/19/16