R EM Technology! Maximum Energy Regulation
Refrigeration dryer series AS Highest level of operational reliability Compressed air requires processing In almost all branches of industry today, compressed air is taking on a significant status as a means of transmitting energy. If the preparation process is absent or inadequate, aggressive, oily condensates form. These not only infrequently lead to corrosion in pipelines and compressed air containers but even to stoppages in production caused by premature wear and failure of the consumer. How to eliminate the problem The latest generation of arctic-star refrigeration dryers combines superior advantages to form a successful concept. Emphasis was laid on environmental compatibility, compact design, the lowest possible running costs and optimal operational safety. 20 models with flow rates from 245 m 3 /h to 10.800 m 3 /h complete our range of products for the majority of compressed air applications.
1 Microprocessor controller EM (starting from AS 720) 2 3 Full size heat exchanger with integrated WET-X seperator Integrated level-controlled condensate drain 1 5 2 4 5 Scroll refrigerant compressor (starting from AS 720) High performance condensater 4 3 Temperature sequence in full size heat exchanger Technically superb In the first phase, the warm compressed air flowing into the air/air heat exchanger is cooled by the already refrigerated compressed air emerging from it. At this stage already, approx. 70% of the water vapour is removed. In the second phase, the compressed air flows through a refrigerant/air heat exchanger. It is here that the cooling to the required pressure dew point takes place. The precipitated condensate is carried away from the system by the WET-X separator before the rewarming process in the air/air heat exchanger. Dew point probe (in air flow) Condensate drain outlet Compressed air inlet Compressed air outlet Refrigerant outlet Refrigerant inlet
Microprocessor with EM technology The EM controller with its innovative functions is perfectly tuned to the AS refrigeration compressed air dryer. It permits the highly effective adaptation of the arctic-star to all operating situations. From permanent visually recognisable status to fault diagnosis, the EM controller guarantees flawless running for the arctic-star. The multifunctional display digitally indicates the pressure dew-point and various warnings. The EM processor controls the energy saving function and informs the operator about the energy saving mode. The (standard) potential-free contacts and an RS 485 card option permit remote monitoring. EM energy saving management The arctic-star with EM controller (AS 720 and above) adapts to the varying compressed air requirements and to seasonal variations in temperature. The EM controller automatically identifies any potential energy saving and constantly and precisely adapts the power usage of the arctic-star to the real conditions. The controller monitors the temperature sequences with sensors and ensures a constant pressure dew point. The arctic-star is at the cutting edge with its low pressure-drop value and low power consumption when operating at full capacity. This is achieved by the generously-dimensioned full size heat exchanger and the Scroll refrigerant compressor in connection with the use of the refrigerant R 407 C. Economically dry and operationally secure Low operating and investment costs and a modern concept guarantee the economic efficiency of the arctic-star refrigeration dryer. For higher flow capacities and higher pressures, an extensive series of special dryers is available.
Quality ZANDER has decisively contributed to the market trend for refrigeration dryers. The new arctic-star AS generation redefines the cost/benefit ratio: highest quality and safety with reasonable operating costs. New arctic-star generation with significant advantages 1 2 3 EM controller (starting from AS 720) easiest handling top reliability 12 13 inlet temperature up to 60 C ambient temperature up to 50 C 14 modular design 4 5 6 7 8 9 10 low energy expenditure load dependent engergy consumption pressure dew point adjustable to requirements capillary injection guarantees the highest degree of operating safety integrated WET-X separator for absolutely secure condensate extraction Scroll refrigerant compressor (starting from AS 720) prevents liquid pressure shocks and is immediately operational modern full size heat exchanger concept offers the lowest pressur differentials 15 16 electronic function monitoring with self-diagnostics and maintenance recommendations energy-saving drain with security function Above a performance of 720 m 3 /h, the full size heat exchangers are equipped with a drainage chamber for the accumulated condensate. A specially developed sensor measures the condensate level in the heat exchanger and activates the draining process when necessary using a solenoid valve. This takes place without any loss of pressure whatsoever. The software detects any sensor malfunction and automatically resets the draining process to run at time-controlled intervals. This technology is unique and offers the operator the highest degree of safety! 11 absolutely environmntally safe due to ozone-friendly refrigerant that is available worldwide
Technical Data Type Flow Electr. performance Dimensions Weight Connections Filter Connections arctic-star + 3 C + 7 C kw mm kg G/DN G/DN m 3 /h m 3 /h A B C AS 0245 245 288 0.58 615 791 552 65 G 1 1/2 G 12 G 1 1/2 AS 0300 300 360 0.96 615 791 552 66 G 1 1/2 G 12 G 1 1/2 AS 0360 360 432 0.95 615 791 552 68 G 1 1/2 G 12 G 1 1/2 AS 0455 455 540 1.08 703 945 562 83 G 1 1/2 G 13 G 1 1/2 AS 0570 570 684 1.39 703 945 562 83 G 1 1/2 G 13 G 1 1/2 AS 0720 720 876 1.41 706 1064 1046 145 G 2 G 14 G 2 AS 0840 840 1020 1.37 706 1064 1046 145 G 2 G 17 G 2 AS 1080 1080 1308 1.76 706 1064 1046 155 G 2 G 17 G 2 AS 1320 1320 1614 1.59 806 1316 1166 230 G 2 1/2 G 18 G 2 1/2 AS 1560 1560 1902 2.29 806 1316 1166 240 G 2 1/2 G 18 G 2 1/2 AS 1810 1810 2196 2.89 806 1316 1166 245 G 2 1/2 G 19 G 3 AS 2100 2100 2556 3.60 806 1690 1166 250 G 2 1/2 F 20 DN 100 AS 2760 2760 3366 3.52 1007 1690 1245 470 DN 100 F 30 DN 100 AS 3120 3120 3756 4.28 1007 1690 1245 490 DN 100 F 30 DN 100 AS 3780 3780 4416 5.24 1007 1722 1657 580 DN 100 F 40 DN 150 AS 4500 4500 5448 6.91 1007 1722 1657 670 DN 150 F 40 DN 150 AS 5420 5400 6522 9.86 1007 1722 1657 690 DN 150 F 60 DN 150 AS 7200 7200 8712 10.94 1007 2048 1657 830 DN 150 F 60 DN 150 AS 9000 9000 10878 15.25 1007 2208 2257 1100 DN 200 F 80 DN 200 AS 10800 10800 13062 18.64 1007 2208 2257 1190 DN 200 F 100 DN 200 AS 0245 - AS 10800 refrigerant R 407C/max. operating pressure 14 bar (g) Ambient temperature min./max.: +5 up to + 50 C Inlet temperature min./max: + 5 up to + 60 C The performance specified in the technical data presumes the following conditions: Inlet temperature: 35 C Operating pressure: 7 bar (g) Ambient temperature: 25 C Pressure dew-point: + 3 C For higher capacities, higher pressure and special voltages, an extensive series of special dryers is available. Options: - Dryer by-pass - Potential-free alarm - Designs for higher operating pressure - Designs for special voltages - AS 1320 and above, design with watecooled condenser Voltages: AS 0245 to AS 0570: 230V/1Ph/50Hz AS 0720 to AS 10800: 400V/3Ph/50HZ B Correction factor at other ambient temperatures Ambient temperature C 20 25 30 35 40 45 50 Factor AS 0245-10800 1.06 1.00 0.94 0.88 0.82 0.76 0.70 A C Inlet temperature Inlet temperature C 30 35 40 45 50 55 60 Factor AS 0245-10800 1.21 1.00 0.84 0.70 0.59 0.49 0.41 Factor dew-point Dew-point C +3 +5 +10 Factor AS 0245-10800 1.00 1.10 1.40 Correction factor at various operating pressure Pressure in bar (g) 3 4 5 6 7 8 9 10 11 12 13 14 Factor AS 0245-10800 0.74 0.83 0.9 0.96 1.00 1.03 1.06 1.08 1.10 1.12 1.13 1.14 Concerning all furnished data, we reserve the right to make alterations to the construction, dimensions and design. AS 1/2007 ZANDER Aufbereitungstechnik GmbH Im Teelbruch 118, D-45219 Essen Postfach 18 55 24, D-45205 Essen Tel. (0 20 54) 9 34-0 Telefax (0 20 54) 9 34-164 Internet: http://www.zander.de A Division of Parker Hannifin Corporation