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Two Great Signs of Progress Come Together to Bring You More... More leading edge direct printing on corrugated technology. More dedication to the advancement of direct print innovation and quality. More precision rotary diecut manufacturing that insures years of dependable performance. And now in partnership with Kolbus America, Hycorr stands even prouder stronger as a U.S. manufacturer to bring you more productivity. Flexibility. And affordability. Reinforced by Kolbus America and its 111 years of machine industry leadership, you ll also find more of the talent and technologies you need to thrive in today s competitive arena. All from a quality brand you ve known and trusted for the last 25 years and counting Hycorr, a Kolbus America company.
Hycorr is First
1985 Hycorr is the First U.S. Manufacturer to Introduce the Reverse Angle Doctor Blade on Rotary Diecutters. Hycorr is the First World Manufacturer to Invent & Introduce Automatic Cutting-Anvil Speed Compensator.1991Hycorr is the First U.S. Rotary Diecutter Manufacturer to Implement Fully-Sealed Dual Chambered Doctor Blade Systems. Hycorr is the First U.S. Manufacturer to Invent & Implement Quick-Change Anilox Roll System.1993 Hycorr is the First U.S. Manufacturer to Introduce Vacuum Transport on Rotary Diecutters.1997Hycorr is the First U.S. Manufacturer to Introduce Modular Dwell Section with Inter-station Dryers. 2001Hycorr is the First U.S. Manufacturer to Introduce a High-Board-Line, Set-up While Run, Flexo-Folder- Gluer. 2003 Hycorr is the First World Manufacturer to Introduce and Implement Replaceable Eccentric Bushings Assembled in the Machine Frame.
Rotary Diecutters
Hycorr DM Series The industry s value leader, Hycorr DM series with its low-maintenance, low-cost pull collar technology delivers dependability sheet after sheet, edge to edge. This classic rotary diecutter provides the ideal solution for every application. From food-related boxmakers to industrial box shippers, trust Hycorr DM to help you keep things graphically simple yet solid for those extra long one- or two-color runs. Hycorr VO Series Need precise print registration hold and superior sheet control from your rotary diecutter? Hycorr VO series utilizes a vacuum transfer system for greater sheet control to ensure superior print tolerances, less waste and less production slowdowns. Hycorr s closely spaced, anodized aluminum wheel design supports and conveys the board with more precision. The vacuum around the impression roll delivers continuity. Low clearance between wheel seal plates and five damper vacuum zones minimize air flow. And low air flow translates into less ink drying on the printing plate. Hycorr SC Series For the optimum in high quality graphics: Hycorr SC series precision plus Servo-Drive technology is the winning combination in this state-of-the-art innovation. Satisfying the most discriminating eye, this rotary diecutter can print within tolerances undetectable by the naked eye. Hycorr SC3 Servo-Drive platforms include a Three-Servo Drive Machine equipped with a separate Servo-Drive for the feed and print sections, die-mount cylinder and the anvil cylinder. The Full-Servo Drive Machine (SCF) employs additional Servo-Drives for the sheet feeder, feed section pull rolls, each print cylinder, each anilox roll, and each vacuum transfer unit for the ultimate in performance and precision.
Specifications 5610 DM 5610 VO 5610 SC3 5610 SCF 7590 DM 7590 VO 7590 SC3 7590 SCF 8910 DM 8910 VO 8910 SC3 8910 SCF inches mm inches mm inches mm Max Sheet Feed 60.5 x 85 1537 x 2159 60.5 x 115 1537 x 2921 60.5 x 135 1537 x 3429 Max Sheet Feed with Skip Feed 121 x 85 3073 x 2159 121 x 115 3073 x 2921 121 x 135 3073 x 3429 Min Sheet Feed Manual Side Guides 18 x 26.25 457 x 667 18 x 26.25 457 x 667 18 x 26.25 457 x 667 Min Sheet Feed Powered Side Guides 18 x 25.75 457 x 654 18 x 25.75 457 x 654 18 x 25.75 457 x 654 Min Sheet Feed with Optional Scoring/Slitting Shafts incorporated in Diecut Section 18 457 18 457 18 457 Max Print Width 79 2007 109 2769 129 3277 Max Diecut Width 78 1981 108 2743 128 3251 Print Cylinder Lateral Adjustment Range 1.0 25 1.0 25 1.0 25 Max Nip Opening.5625 14.5625 14.5625 14 Diecut Cylinder Lateral Adjustment Range 1.0 25 1.0 25 1.0 25 Impression Roll Diameter 7.167 182 7.167 182 7.167 182 Upper Knurled Feed Roll Diameter 7.167 182 7.167 182 7.167 182 Lower Rubber Feet Roll Diameter 8.053 205 8.053 205 8.053 205 Anilox Roll Diameter 8.333 212 8.333 212 10.833 275 Max Machine Speed 180 Blanks/Min 180 Blanks/Min Varies Air - 100 psi Dry Compressed Air Required at Machine Water - No Water Treatment Required
Elevation View 21.50 66.75 27.00 89.75 123.50 546 mm 1696 mm 686 mm 2280 mm 3137 mm 42.75 (1086 mm) 76.50 (1943 mm) Diecut Section Extended Print Section Print Section Optional Print Section 35 (889 mm) Feed Section Extended Feed Section Floor Layout Diecut Section Extended Print Section Print Print Print Feed Floor Drain Floor Drain Hycorr 7590 VO 3 Print / 1 Extended Print Section Information and specifications in this brochure are subject to change without notice
5610 DM 7590 DM 8910 DM Feed Section Hycorr Lead Edge Feeder with Skip Feed Capability Snap-On Feed Wheels Covers for Easy Maintenance Lower Dual Durometer Rubber Feed Roll Prevents Scuffing of Print Surface while Providing Accurate, Reliable Feeding of Sheets Central Bijur Automatic Lubrication System Distributes Oil Evenly and Consistently to Drive Gears in all Machine Sections Computer Controlled Feed Roll Board Caliper Nip Adjustment Options Computer Controlled Motorized Backstop, Side Guides, Feed Gate Sheet Vacuum Cleaning Print Section (27 Wide Side Frames) EasySet 4-Piece Knurled Steel Pull Collars Computer Controlled and Motorized Machine Functions; Sequential Anilox Roll Raising and Lowering Harmonic Compensator for Registration Control Adjustments High Performance Polymer Material Blade Beam Eliminates Corrosion Standard Reverse Angle Polymer Blade Beam Accepts all Wiper Blade Material Dual Pneumatic Ink Pumps Standard Chromed Plated Impression Roll and Print Cylinder with Centerline Score and Matthews Lock Bar Dust and Scrap Control Enhanced by Guards on Last Print and Diecut Sections Options Auxiliary Trail Edge Groove Polymer Dual Chambered Blade Beam Tool-less Pull Collars Auto Wash Machine Control 50,000 Job Storage and Retrieval for Efficient One Sheet Machine Set-up Order Catalog allows the Operator to: Add New Order, View Existing Order, View Order History, Setup an Order, View Order Schedule, Remove Order from Schedule Operator Manual for Rotary Diecutter Including Electrical Schematics and Parts Drawings Available for Operator On-Line at the Operator Touch Screen Diagnostic Alarm Codes provide Text Messages for Easy Troubleshooting Graphical Display of 3 Machine conditions; Run, Setup, Stopped Computer Controlled Motorized Board Caliper Adjustments throughout machine Precise, to 0.001, Print Registration Adjustment while Machine in Operation Mechanical Eccentrics Rotate on DU Bushings Press Fit into Side Frames Solid 2 5/8 Steel Side Frames Heavy Duty One Piece Forged Journals for all Cylinders Ringfeder Type Shaft to Hub Locks Throughout Heat Treated Chrome Molybdenum Steel Drive Gears Eccentric Cam Rollers on Each Machine Section Allows Sections to be Independently Leveled Electrical Air Conditioned Main Electrical Cabinet PLC Machine Control Distributive Modular I/O System with Plug-In Cables Standard Power Requirements 460 volts, 3 phase power 60 HZ Electrical Interface Provided for Stacker and/or PreFeeder Diecut Section AutoComp Drive for Anvil Cylinder Ensures Accurate Cut Length regardless of Anvil Wear and Extends Anvil Blanket Life Automatic Mechanical Anvil Cylinder Oscillation Through 1.5 Range Options Chromed Score/Slit Shafts Chrome Plated Die Mount Cylinder Optional Dual Slot/Score Unit Available Safety Safety Controls Total Electrical Power Disconnect/Lockout Safety Controls Total Pneumatic Power Disconnect Set-up Safety Electrical Power Disconnect/Lockout
5610 VO 7590 VO 8910 VO Feed Section Hycorr Lead Edge Feeder with Skip Feed Capability Snap-On Feed Wheels Covers for Easy Maintenance Lower Dual Durometer Rubber Feed Roll Prevents Scuffing of Print Surface while Providing Accurate, Reliable Feeding of Sheets Central Bijur Automatic Lubrication System Distributes Oil Evenly and Consistently to Drive Gears in all Machine Sections Computer Controlled Motorized Feed Roll Board Caliper Nip Adjustment Options Computer Controlled Motorized Backstop, Side Guides, Feed Gate Extended Feed Section (76 ) Sheet Vacuum Cleaning Print Section (27 Wide Side Frames) Sheet Vacuum Transport featuring Hard Anodized Aluminum Wheels in a Unique Staggered Pattern for Superior Support of all Corrugated Board Flutes Dual Encoder Design Provides Servo-Like Print Registration Accuracy Damper Controlled Vacuum for Best Sheet Control, Reduced Energy Cost Computer Controlled and Motorized Machine Functions; Caliper Adjustment for the Impression Roll Sequential Anilox Roll Raising and Lowering Jam Detection Harmonic Compensator for Registration Control Adjustments High Performance Polymer Material Blade Beam Eliminates Corrosion Standard Reverse Angle Polymer Blade Beam Accepts all Wiper Blade Material Dual Pneumatic Ink Pumps Standard Chromed Plated Impression Roll and Print Cylinder with Centerline Score and Matthew Lock Bar Dust and Scrap Control Enhanced by Guards on Last Print and Diecut Sections Options Extended Print Sections (35 ) Polymer Dual Chambered Blade Beam InkSpec Viscosity Control Tilt Bar Plate Mounting IR Dryers and UV Curing Systems Auxiliary Trail Edge Groove Cary Annen Plate Lockup System Auto Wash Inline Top Print Unit for Two-Sided Printing in One Pass Diecut Section AutoComp Drive for Anvil Cylinder Ensures Accurate Cut Length regardless of Anvil Wear and Extends Anvil Blanket Life Automatic Mechanical Anvil Cylinder Oscillation Through 1.5 Range Options Chromed Score/Slit Shafts Chrome Plated Die Mount Cylinder Optional Dual Slot/Score Unit Available Machine Control 50,000 Job Storage and Retrieval for Efficient One Sheet Machine Set-up Order Catalog allows the Operator to: Add New Order, View Existing Order, View Order History, Setup an Order, View Order Schedule, Remove Order from Schedule Operator Manual for Rotary Diecutter Including Electrical Schematics and Parts Drawings Available for Operator On-Line at the Operator Touch Screen Diagnostic Alarm Codes provide Text Messages for Easy Troubleshooting Graphical Display of 3 Machine conditions; Run, Setup, Stopped Computer Controlled Motorized Board Caliper Adjustments throughout machine Precise, to 0.001, Print Registration Adjustment while Machine in Operation Safety Safety Controls Total Electrical Power Disconnect/Lockout Safety Controls Total Pneumatic Power Disconnect Set-up Safety Electrical Power Disconnect/Lockout Mechanical Eccentrics Rotate on DU Bushings Press Fit into Side Frames Solid 2 5/8 Steel Side Frames Heavy Duty One Piece Forged Journals for all Cylinders Ringfeder Type Shaft to Hub Locks Throughout Heat Treated Chrome Molybdenum Steel Drive Gears Eccentric Cam Rollers on Each Machine Section Allows Sections to be Independently Leveled Electrical Air Conditioned Main Electrical Cabinet PLC Machine Control Distributive Modular I/O System with Plug-In Cables Standard Power Requirements 460 volts, 3 phase power 60 HZ Electrical Interface Provided for Stacker and/or PreFeeder
5610 SC 7590 SC 8910 SC Feed Section Hycorr Lead Edge Feeder with Skip Feed Capability Snap-On Feed Wheels Covers for Easy Maintenance One Servo Motor Driving the Feed Section and Print Section Gear Train Lower Dual Durometer Rubber Feed Roll Prevents Scuffing of Print Surface while Providing Accurate, Reliable Feeding of Sheets Central Bijur Automatic Lubrication System Distributes Oil Evenly and Consistently to Drive Gears in all Machine Sections Computer Controlled Motorized Feed Roll Board Caliper Nip Adjustment Siemens 6 Color Touch Screen HMI Mounted on Swing Arm Provides Easy Operator Access to Feed Section Axis Control Options Computer Controlled Motorized Backstop, Side Guides, Feed Gate Extended Feed Section (76 ) Sheet Vacuum Cleaning Print Section (27 Wide Side Frames) Sheet Vacuum Transport featuring Hard Anodized Aluminum Wheels in a Unique Staggered Pattern for Superior Support of all Corrugated Board Flutes Dual Encoder Design Provides Servo-Like Print Registration Accuracy Damper Controlled Vacuum for Best Sheet Control, Reduced Energy Cost Computer Controlled and Motorized Machine Functions; Caliper Adjustment for the Impression Roll Sequential Anilox Roll Raising and Lowering Jam Detection Harmonic Compensator for Registration Control Adjustments High Performance Polymer Material Blade Beam Eliminates Corrosion Standard Reverse Angle Polymer Blade Beam Accepts all Wiper Blade Material Dual Pneumatic Ink Pumps Standard Chromed Plated Impression Roll and Print Cylinder with Centerline Score and Matthew Lock Bar Dust and Scrap Control Enhanced by Guards on Last Print and Diecut Sections Options Full Servo Drive - Servo Drives on all Print, Anilox, and Impression Cylinders Extended Print Sections (35 ) Polymer Dual Blade Beam InkSpec Viscosity Control Tilt Bar Plate Mounting IR Dryers and UV Curing Systems Auxiliary Trail Edge Groove Cary Annen Plate Lockup System Auto Wash Diecut Section One Servo Motor and Drive each on the Die-Mount and Anvil Cylinders isolate the Print Section Gear Train from the Diecut Section Automatic Mechanical Anvil Cylinder Oscillation Through 1.0 Range Options Chromed Score/Slit Shafts Chrome Plated Die Mount Cylinder Safety Safety Controls Total Electrical Power Disconnect/Lockout Safety Controls Total Pneumatic Power Disconnect Set-up Safety Electrical Power Disconnect/Lockout Machine Control 50,000 Job Storage and Retrieval for Efficient One Sheet Machine Set-up Order Catalog allows the Operator to: Add New Order, View Existing Order, View Order History, Setup an Order, View Order Schedule, Remove Order from Schedule Operator Manual for Rotary Diecutter Including Electrical Schematics and Parts Drawings Available for Operator On-Line at the Operator Touch Screen Diagnostic Alarm Codes provide Text Messages for Easy Troubleshooting Graphical Display of 3 Machine conditions; Run, Setup, Stopped Computer Controlled Motorized Board Caliper Adjustments throughout machine Precise, to 0.001, Print Registration Adjustment while Machine in Operation Mechanical Eccentrics Rotate on DU Bushings Press Fit into Side Frames Solid 2 5/8 Steel Side Frames Heavy Duty One Piece Forged Journals for all Cylinders Ringfeder Type Shaft to Hub Locks Throughout Heat Treated Chrome Molybdenum Steel Drive Gears Eccentric Cam Rollers on Each Machine Section Allows Sections to be Independently Leveled Electrical Air Conditioned Main Electrical Cabinet Siemens ET-200S Series PLC Siemens Distributive Modular I/O System with Plug-In Cables Siemens S-120 Simotion Servo System Standard Power Requirements 460 volts, 3 phase power 60 HZ Electrical Interface Provided for Stacker and/or PreFeeder
Accuracy
.015 FACT: Hycorr machines hold print register to within +/-.015 (.381 mm) There s more at the corr. Like tolerance precision so exact we re willing to put it in print. And prove it in person. Continuing our partnership with Kolbus America and our promise to you, Hycorr is positioned to be the supplier you can trust for another 25 years and counting. Here s to more great years of progress and partnership centered around you and Hycorr.
Disclaimer of endorsement: Use of third party marks or images depicting individuals or their likeness on product packaging is not an endorsement of Hycorr products and services. Such images are intended only to demonstrate high quality print finish by Hycorr products.
Solutions
FACT: Hycorr machines produce award-winning products of all shapes and sizes. Tight tolerances. Quality, tone-on-tone printing. Consistent performance. Hycorr rotary diecutters promise you some of the industry s best corrugated printing and it s all done at an extraordinary value. Why settle for more expensive alternatives when Hycorr delivers a better solution?
Want More? Put us to the test. Contact your Hycorr representative by email: sales@hycorr.com or call 1-877-949-2677. hycorr.com 1306