RINGING WRMTH TO YOUR WORLD
Immersion heating is still the most efficient way to heat liquids quickly and safely. Often the key is the knowledge of which heater to apply to which type of media. Our industrial range of immersion heaters covers all the angles. Industrial, Digital and Light Industrial/ommercial Immersion Heaters HR Range Immersion Heater The HR Range of immersion heaters are designed for commercial and light industrial applications. The terminal box is proven for ease of wiring and flexible for access in all types of locations. long with the standard range detailed we also manufacture using different levels of element sheath protection depending on the environment which the heater is being installed into. Key Features: IP55 Rotatable Terminal over Incoloy 00 Sheath For Use in Water in ommercial/light Industrial pplications Separate Power and ontrol Glands 2 1 / 4 " SP HR HR1 HR24 HR HR1 HR24 HR HR12 HR Range PRT No. 2" SP 1 / 4 " SP HR HR1 HR24 HR HR1 HR24 HR HR12 HR HR1 HR24 HR HR1 HR24 HR HR12 (kw) 12 (V) onnection 1/PH 1/PH 1/PH 1/PH PH PH PH PH HRi Range Immersed Length (in/mm) / 20 1 / 40 24 / 10 / 14 1 / 40 24 / 10 / 14 / 14 Diameter (mm) No. s Watts Density (W/cm 2 ) Standard product comes with control and cut-out thermostat ( Range: 1-5 o. ut-out: 7 o ) Dual Thermostat Pocket Large Range of Thermostats available Unique Design offers both Single and Three Phase Installation.5 7 4. 1.5 10.5 5.2. HRD Range dd Suffix Range ( o ) 50-0 45-120 ut-out ( o ) 45-5 N/ * For example: a HR1 2" kw 1" immersion heater with a 45-120 o thermostat range would become a HR1 Industrial omponents - Immersion Heating HRi Range Immersion Heater The HRi Range of immersion heaters are designed specifically for high usage environments with a maximum of.5w/cm². This heater is ideal for use in water and chemical applications, due to the low watts density of the element sheath. With Incoloy 25 elements fitted as standard this heater offers resistance to aggressive liquids and hard water process applications. Key Features: IP7 Rotatable Terminal over Incoloy 25 Sheath Low Watts Density (.5W/cm² Max) Separate Power and ontrol Glands Dual Thermostat Pocket Large range of Thermostats available Unique design offers both Single and Three Phase Installation 2 1 / 2 " SP PRT No. 2" SP 1 / 4 " SP (kw) (V) onnection Immersed Length (in/mm) Diameter (mm) No. s Watts Density (W/cm 2 ) dd Suffix Range ( o ) ut-out ( o ) HRIL HRI HRI 1/PH / 20.5 HRI24L HRI24 HRI24 1/PH 24 / 10 7 HRIL HRI HRI 1/PH / 14 4. HRI0L HRI0 HRI0 PH 24 / 10.2 HRIL HRI HRI PH / 14 5.2 HRI12L HRI12 HRI12 12 PH / 14. Standard product comes with control and cut-out thermostat ( Range: 1-5 o. ut-out: 7 o ) 50-0 45-120 45-5 N/ * For example: a HRI24 2" kw 1" immersion heater with a 45-120 o thermostat range would become a HRI24
Industrial omponents - Immersion Heating HRD Range Immersion Heater The HRD Range is designed to be heavy duty with flexibility in mind for easy installation into multiple industrial liquid heating applications. The terminal box is proven for ease of wiring and flexible for access in all types of locations. The digital controller can be programmed and wired for both single or -phase operation. The product has a wide temperature range aimed at industrial environments. long with the standard Incoloy sheath we also manufacture using different levels of element sheath protection depending on the environment which the heater is being installed into. Key Features: 2 1 / 4 " SP HRD HRD1 HRD24 HRD HRD1 HRD24 HRD PRT No. 2" SP 1 / 4 " SP (kw) HRD HRD1 HRD24 HRD HRD1 HRD24 HRD HRD HRD1 HRD24 HRD HRD1 HRD24 HRD HRD12 HRD12 HRD12 12 (V) onnection 1/PH 1/PH 1/PH 1/PH PH PH PH PH Maximum kw Rating for use with the digital control box is 12kW V HRF Range IP55 Rotatable Terminal over Incoloy 00 Sheath External Input available Unique Design Offers Single and Three Phase onfiguration djustable Electronic ut-out Immersed Length (in/mm) / 20 1 / 40 24 / 10 / 14 1 / 40 24 / 10 / 14 / 14 Diameter (mm) utomatic Reset Mechanical ut-out Highly ccurate Digital ontrol Hysteresis ontrol Interchangeable Manual ut-out (75, 5, 0, 220 ) No. s Watts Density (W/cm 2 ).5 7 4. 1.5 10.5 5.2. dd Suffix D Range ( o ) 0-70 0-5 0-105 0-215 Mechanical ut-out Temp ( o ) 75 0 0 220 * For example: a HRD1 2" kw 1" immersion heater with a 0-5 o thermostat range would become a HRD1 ustomised Solutions - espoke Product Design HRF Range Flanged Immersion Heater The HRF Range of flanged immersion heaters are a bespoke product designed specifically to customer requirements. In most cases the heating elements are fully welded into the required flange plate. For certain applications where titanium elements are required mechanical compression fittings are used as an alternative. There are a variety of different control boxes available from Mild Steel powder coated to Stainless Steel 1 for more durable applications. Heatrod offer various controls including mechanical temperature controls and also a fully digital standalone heater which displays the current heater settings for more accurate requirements. For full details on flange specifications and standard heaters please see the HRF Data Sheets. Key Features: IP Terminal over Various Sheath materials available (Incoloy 00, 25, Stainless Steel 21, 04, 1, 0 & Titanium) Various Sheath Diameters (.0mm,.5mm, 10.mm & 12.0mm) External Input available Standard and espoke Flanges available (PN, NSI, S) Typical Flange Diameters 0-45mm Hysteresis ontrol kw rating from 1kW - 500kW dependant on Flange size Range of Gasket Materials
Industrial vats and Tank Heaters Industrial omponents - Immersion Heating The HRV range from Heatrod s is a bespoke product designed for heating vats and Tanks. This product is specifically designed for the solution/medium it is intended to heat. Due to the wide range of applications for this product each heater is designed to be the optimum watts density and power for the solution/medium being heated. For example vat heaters used in oils require a very low watts density compared to water or the heater may get too hot and burn the oil. Our proven range of products are used within a vast range of industrial heating applications and are designed bespoke to customer requirements (let us do the hard work!). We recognise that industrial applications require a high level of reliability and availability is key for this environment. Please see some examples below. If the solution you require is not listed please contact us. LEGEND = Good to Excellent = Fair to Good = Depends on onditions = Not Suitable LNK = Data Not vailable SOLUTION nodizing astor Oil Lubricating Oil Milk Nitric cid (20%) Plating Solutions - rass Plating Solutions - hrome (40%) Water - Potable Water - Sea Ethylene Glycol Vegetable Oil Whisky luminium arbon Steel opper ast Iron Inconel 00 Incoloy 00 SHETH MTERIL Lead Monel 400 04, 21, 47 SS 1 SS 20 b- SS 27 Hastelloy Quartz ORROSION RTING Titanium Teflon Suggested Density (W/cm 2 ).5-4.5-4.5-4 4. -.2 2..5-5.5 2.1 -.1 7.7-12.5.5-4.7.5-4.5 Heatrod also offer digital and mechanical controls for the HRV range which can be included in the mounting box provided with all heaters. This gives customers a turnkey product which is ready to install. lternatively if there are numerous heaters being installed we can off a standalone control panel to allow the heaters to be controlled via a central control panel, which can then be mounted alongside existing panels. The controls can vary from basic control function i.e. on/off, or can include timers, solid state relays and contactors to improve efficiency and reduce noise.
ir and Water ooled Resistors ir ooled Resistors Transport / Energy / Environment - Resistor Technology Water ooled Resistors Water cooled resistors can be used on oil rigs and ships where space is limited, or the highest degree of up time is required. oth seawater cooled and fresh water cooled versions are available. TE certified equipment can also be supplied. We can supply a wide range of materials, the most common used is titanium, Incoloy and ISI 1L. If other materials are required, please contact our sales department. Resistors can be supplied with or without vessels. ir cooled resistors are used for a wide range of applications from cranes to land based drilling rigs. This type of resistor is normally used where water-cooled resistors cannot be used or are considered too expensive. The units are normally not used in TE zones due to the surface temperature of the resistor elements. raking Resistors raking resistors can be used for various applications from drives to trains. raking a train is always done by electric resistors. Mechanical brakes wear too fast and maintenance on mechanical brakes is too expensive. During braking the kinetic energy of the train is transformed into electric energy and, if possible, fed back to the overhead line. luminium Housed ompact rake Resistors luminium housed compact brake resistors are insulated and can easily be mounted in compact constructions. They are specially constructed for high pulse loads compared to the average load. The nominal load can be improved by forced air cooling or by mounting the resistors on a heat sink. The resistor elements are wirewound on mica support sheets.
Phase (Three Phase) Electronic ontactor (R Heating s) This range has a rated operation voltage up to 40V 50/0Hz, with a rated operational current up to 10/20-1 and a ontrol voltage from 5-24VD or 24-20V/D. These units also include built-in varistor protection, LED indication and IP20 protection. Item selection and technical specification Load -1/51 Heating 10 20 ontrol Voltage 24-20 V/D 24-20 V/D Solid State Relays Module Width 45mm 0mm 24-40V 50/0Hz Line Voltage R DD 4010 R D 4010 R DD 4020 R D 4020 Load -1/51 Heating, ontrol Voltage and Module Width are all common for each item The EPI range of Solid State Relays is an Industrial Single Phase relay with triac or SR output which is the most widely used in industry applications. The relay can be used for resistive, inductive and capacitive loads. The control input voltage is 4-2VD or 0-20V, output current rate 10, 25, 40, 0, 0, 100 @ 4-20V or 4-0V. Item Number Load () Load Voltage ontrol Voltage EPI240D10-L 10 240V 4-2VD EPI240D25-L 25 240V 4-2VD EPI240D40-L 40 240V 4-2VD EPI240D0-L 0 240V 4-2VD EPI240D0-L 0 240V 4-2VD EPI240D100-L 100 240V 4-2VD EPI24025-L 25 240V 0-20V EPI2400-L 0 240V 0-20V Load in kw by 400V Max.. Max. 1. EPI Range EN Nr. 5705 0 002 1 002 4 002 002 50 Item Number Load () Load Voltage ontrol Voltage EPI00D25-L 25 00V 4-2VD EPI00D40-L 40 00V 4-2VD EPI00D0-L 0 00V 4-2VD EPI00D0-L 0 00V 4-2VD EPI00D100-L 100 00V 4-2VD EPI0025-L 25 00V 0-20V EPI000-L 0 00V 0-20V ustomised Solutions - Heating ontrol EPQF Range The EPQF range of Solid State Relays is an Industrial Three Phase output solid state relay. ontrol voltage is either 0-20V or 4-2VD and load current range from 25 to 100 mps. Load voltage range 4-0V. SR output, dielectric strength 4000Vrms. Item Number Load () Load Voltage ontrol Voltage EPQF40D25 25 40V 4-2VD EPQF40D40 40 40V 4-2VD EPQF40D0 0 40V 4-2VD EPQF40D0 0 40V 4-2VD EPQF40D100 100 40V 4-2VD EPQF4025 25 40V 0-20V EPQF4040 40 40V 0-20V EPQF400 EPQF400 EPQF40100 0 0 100 40V 40V 40V 0-20V 0-20V 0-20V dvantages Over Mechanical ontactors and Relays Silent and faster switching operation No arcing of contacts, can be used in explosive or flame proof application such as TE Longer lasting as there are no moving parts susceptible to wear and tear Less sensitive to factors such as vibration, mechanical shock and external magnetic field
Heating is nothing without control and our range of industrial products are engineered not only to provide our customers with the complete heating and control package but also to provide the relevant components in order to build and maintain their own heating applications. Solid State ontactors P Line Range The P Line Range of Solid State ontactors are built using low thermal expansion (LTE) technology and are available for heating/resistive applications up to. The P Line Range is available in different versions including Single, Dual or Three Phase ontactors. These units are suitable for a variety of applications wherever downtime is to be reduced in the application. ustomised Solutions - Heating ontrol 1 Phase (Single Phase) Electronic ontactor (R Heating s) This range has a rated operation voltage up to 40V 50/0Hz, with a rated operational current up to 15/0/50/ -1 and a ontrol voltage from 5-24VD or 24-20V/D. These units also include built-in varistor protection, LED indication and IP20 protection. Load -1/51 Heating 10 15 0 50 ontrol Voltage 24-20 V/D 24-20 V/D 5-24 24-20 V/D Module Width 22.5mm 22.5mm 22.5mm 22.5mm Item selection and technical specification 12-240V 50/0Hz Line Voltage Load in kw by 20V R DD 210 2. 002 152 R DD 215 R D 215 Max..5 R DD 20 Max.. Load -1/51 Heating, ontrol Voltage and Module Width are all common for each item EN Nr. 24-40V 5705 0 50/0Hz Line Voltage 002 1 002 077 002 17 002 04 R DD 400 R D 400 R DD 4050 R D 4050 Load in kw by 400V 1 Phase (Single Phase) Dual Pole Electronic ontactor (R 22 Heating s) This range has a rated operation voltage up to 40V 50/0Hz, with a rated operational current up to 0/50-1 and a ontrol voltage from 5-24VD or 24-20V/D. These units also include built-in varistor protection, LED indication and IP20 protection. Load -1/51 Heating 1 accumulated ontrol Voltage 24-20 V/D Module Width 45mm Item selection and technical specification 24-40V 50/0Hz Line Voltage R 22 DD 400 R 22 D 400 Load in kw by 400V Max. 12.0 Max. 12.0 Max. 20.0 EN Nr. 5705 0 002 21 002 121 002 220 002 1 EN Nr. 5705 0 002 05 002 2 1 The indicated loads are accumulated. E.g. the total sum of the current in L1 and L2 (1x 0 / 1x 50 or 2x 15 / 2x 25) Load -1/51 Heating, ontrol Voltage and Module Width are all common for each item Phase (Three Phase) Dual Pole Electronic ontactor (R 2 Heating s) This range has a rated operation voltage up to 40V 50/0Hz, with a rated operational current up to 15/25-1 and a ontrol voltage from 5-24VD or 24-20V/D. These units also include built-in varistor protection, LED indication and IP20 protection. Item selection and technical specification Load -1/51 Heating ontrol Voltage Module Width 24-40V 50/0Hz Line Voltage Load in kw by 400V EN Nr. 5705 0 15 24-20 V/D 45mm R 2 DD 4015 R 2 D 4015 Max. 10.4 002 42 002 404 25 24-20 V/D 0mm R 2 DD 4025 R 2 D 4025 Max. 17. 002 45 002 4 Load -1/51 Heating, ontrol Voltage and Module Width are all common for each item
Heatrod s are based in Manchester and have been manufacturing electric heating elements and associated equipment for over 50 years. This level of experience has allowed the business to develop into industrial products and projects whilst still retaining a base manufacturing capability for heating elements. To guide you in our level of expertise we have produced brochures which introduce you to the three main aspects of our industrial business: s, Industrial and Projects. ELEMENTS PROJETS In our s brochure you will find reference to all the different types of electric heating elements we produce both in our Manchester factory and in our group companies around the world. This ranges from the traditional tubular heating elements which remains the most common and versatile form of electric heating available through to more specialist technologies such as flexible film elements. Industrial heating processes often demand a level of practical engineering in their design and application in the field. Our team of application engineers are trained to be able to consult with our customers in solving their process heating challenges and to be able to provide technically and commercially competitive solutions to our customers. dd to this our centre of competence in Sweden and our ability to manufacture and install locally and you have access to a full project delivery team ready to support you. Industrial/ Projects Energy/ Environment dvanced technology ommercial equipment Home appliance Transportation HV Heatrod s, Holloway Drive, Wardley Industrial Estate, Worsley, Manchester M2 2DP T: 0 727 71 E: info@heatrod.com www.heatrod.com www.heatrodshop.com Heatrod is a company within the acker Group, part of NIE Group s usiness rea NIE ELEMENT