Table of Contents Introduction 2 Crimping Suggestions 3 Crimping Tool & Machine Introduction 4 Crimping Tools for Solderless Terminals... 8 Tools for Non-Insulated Terminal Tools for Closed End Connectors... 12... 10 Tools for Pre-Insulated Terminals... 14 Tool / Solderless Terminal Cross Reference Table Crimping Tools & Machines for Strip Terminals... 16 Hand Tool/Strip Terminal Cross Reference Table... 17, 28 Applicator/Strip Terminal Cross Reference Table Crimping Machines SA-01/02... 20 ACM-40I... 30 EA-01... 22 NAC-1000... 32 ACM-20... 24 NAC-1000HN... 36 ACM-20J... 26 NAC-1000W... 40 Contents
Table of Contents Crimping Machines NAC-1000WH... 44 SIS-1/SIS-2... 58 NAC-1000HNF... 48 STU-7... 60 RISM-7N... 52 DST-1... 62 RISM-200... 56 Reference Material... 64 NT Products and Catalogs... 65 Product Structure Chart Contents
Introduction Since its establishment in 1960, Nippon Tanshi has been developing and selling terminals and connectors (and related crimping tools ) of the highest quality and reliability. We have a wide range of tools including hand tools, semi-automated and fully-automated crimping machines and special-purpose machines. Our machines can automate a very wide range of crimping and wire processing applications. Strip (Chain) Terminal Applicator Crimping Machine 2
Crimping Suggestions Strip terminals were designed for use with specific wire sizes and for crimping by machines. For best results crimping must be performed according to the crimping specifications of the terminal, and using the dies and applicators specifically designed for the job. Crimp Height The correct crimp height ensures optimal electrical and mechanical performance. Crimping specifications include the correct crimp height for most terminalwire combinations. Crimp height should be measured at the center of the core crimp using a crimp height micrometer (as shown in the figure). Bellmouths & Crimp Burrs Bellmouths are very important because they ensure that the wire conductor is not damaged by the core crimp barrel. Crimping specifications include the minimum and maximum bellmouth dimensions. Crimp burrs can affect the performance of the terminal and should be checked for compliance with the specifications. Bell Mouths Burrs Strip Length Insulation should be stripped to the length indicated in the crimping specifications. The exposed wire should be straight and free of scars or cuts. Flaring is unacceptable. Conductor & Insulation Position The conductor and insulation must be positioned properly in a crimped terminal. The end of the exposed wire should be halfway between the W.S. and the rear end of the contact. The end of the insulation should be halfway between the I.S. and the W.S. Visual inspection is adequate. Conductor Position Insulation Position 3
Crimping Tool & Machine Introduction Product reliability depends on three things: design, manufacturing and processing. To ensure the highest level of reliability, our Nittan Techno subsidiary designs, makes and sells a full line of terminal-to-wire processing equipment. Hand Tools for Crimping Nittan Techno hand tools can be used to crimp a wide variety of individual terminals to wires. Hand tools are very convenient for work on the bench or in the field. Applicator Dies Mini-dies determine the shape of the crimped terminal. That shape determines the quality of the connection between the wire and the terminal. We design, test and certify die sets for all our terminals. Applicators Applicators hold the dies in place so that the crimp can be made. They also feed the terminals to the wire. We design applicators for all of our minidies/terminals (in end-feed, side-feed and other varieties). Hand Crimping Tool Applicator 4
Crimping Tool & Machine Introduction Crimping Machines Crimping machines ensure that the r i g h t a m o u n t o f f o r c e a n d displacement is applied to terminals when they are crimped to wires. We design and manufacture highly reliable, durable and consistent crimping machines. Our models range from 1.5 to 4 tons in universal and standard configurations. Add-On Machines Nittan Techno makes a variety of tools which help to improve quality and productivity. Some of them are simply attached to existing crimping machines to make the work faster and more accurate. Semi-Automatic Machines Nittan Techno makes machines that are designed for specific tasks according to customer requirements. ACM-20 2 Ton Universal Crimping Machine ACM-20 & STU-7 Crimping Machine with Strip & Transfer Unit RISM-7N Wire Seal Fitting, Stripping & Crimping Machine 5
Crimping Tool & Machine Fully-Automatic Wire Processing Machines We make a wide range of fully automatic machines. These machines are highly reliable and precise. Some are designed to run for hours without the intervention of an operator. Some of these machines are designed for: both end crimping one end soldering,other end crimping one end seal insertion, both end crimping both end seal insertion, both end crimping NAC-1000 Fully Automatic Dual-End Wire Stripping & Terminal Crimping Machine NAC-1000HN Fully Automatic Solderring, Dual-End Wire Stripping & Terminal Crimping Machine 6
Crimping Tool & Machine NAC-1000W Fully Automatic Seal Fitting, Dual-End Wire Stripping & Terminal Crimping Machine NAC-1000WH Fully Automatic Seal Fitting, Soldering, Dual-End Wire Stripping & Terminal Crimping Machine 77