Crimping tools/machines ABC Pneumatic hand tools YA TLS These pneumatic hand tools operate on compressed air ranging from 75 to 5 PSI (5.0 to 6.0 kg/cm ){500 to 600kPa} for quick and accurate crimping, and are very efficient for continuous crimping. The dies are classified according to the type and size of the solderless terminal. Refer to the table of appropriate tools at the back of this catalog for information on each of the dies. ies should be ordered separately. The die can be easily changed by using the two dis setting pins and the tool provided. Series YA-1 YA- Applicable terminals/ splices Nominal size to Non-insulated terminals/splices to Insulated terminals, Non-insulated terminals with copper sleeve 1 to 5() Closed-end splices 1.5 to Flag terminals Standard-type (portable type) Model No. YA-1 Weight: 1.7kg (3.lbs) Length: 300mm (11.")..: 90mm ( 3.5") Air pressure: 490 to 590kPa (5 to 6kgf/cm ) Air consumption: 1.6N /cycle Model No. YA- Weight: 1.3kg (.9lbs) Length: 50mm (9.")..: 90mm (3.5") Air pressure: 490 to 590kPa (5 to 6kgf/cm ) Air consumption: 0.N /cycle (air foot valve type) Model No. YAT-1A Main unit: YA-1A (mounted on bench unit) Air foot switch: AV-50 (incl. air hose) Air consumption: 1.6N /cycle Model No. YAT-A Main unit: YA-A (mounted on bench unit) Air foot switch: AV-50 (incl. air hose) Air consumption: 1.6N /cycle Bench-type (solenoid valve type) Model No. YA-1A Main unit: YA-1A Air unit: -1 (100V only) Air consumption: 1.6N /cycle Model No. YA-A Main unit: YA-A Air unit: -1 (100V only) Air consumption: 1.6N /cycle 101
YA-4 YA-5 1.5 to Non-insulated terminals/splices 1.5 to Insulated terminals, Non-insulated terminals with copper sleeve 1 to Closed-end splices 1.5 to Flag terminals Model No. YA-4 Weight: 3.0kg (6.6lbs) Length: 15mm (7.3") Width: mm (3.5") Height: 75mm (10.") Air pressure: 490 to 590kPa (5 to 6kgf/cm ) Air consumption:.4n /cycle to 60 Non-insulated terminals/splices to 60 Flag terminals Model No. YA-5 Weight: 9.7kg (1.4lbs) Length: 300mm (11.") Width: 15mm (4.9") Height: 450mm (17.7") Air pressure: 490 to 590kPa (5 to 6kgf/cm ) Air consumption: 7.N /cycle Model No. YAT-4A Main unit: YA-4A Air foot switch: AV-50 (incl. air hose) Air consumption: 4.N /cycle Model No. YA-4A Main unit: YA-4A Air unit: -1 (100V only) Air consumption: 4.N /cycle 10
Crimping tools/machines EP RATCHT HAN TLS (YHT,YHT,YT,YG,YS) Ratchet hand tools are widely used to crimp small terminals. The proper crimping pressure is ensured by a ratchet which automatically controls the crimping force. Five different types YHT, YNT, YT, YG and YS are available and can be selected according to the type of terminal to be crimped. Tool Series Type of Applicable Terminals Light uty Tools Length: 95mm (11.6") Width: YNTseries 75mm (3.0") thers 70mm (.") Weight: 500g (1.1lbs) Terminal Nominal Size Tool Model No. Heavy uty Tools Length: YHT-S 310mm (1.") thers 300mm (11.") Width: 75mm (3.0") Weight: 900g (.0 lbs) Terminal Nominal Size Tool Model No. YHT Noninsulated terminals/ splices YHT-6 1.5 3.5 YHT-10 () YHT-S YHT-S YNT-6 YNT Insulated terminals/ splices (1) 1.5 YNT-16 YNT-110S YNT-16 YT Non-insulated terminals with copper sleeve (1) 1.5 YT-16 YT-16 YT-110S 1.5 YG-16 YG-S YG Flag type terminals YG-16 3.5 YG-1 YG-S YG-110 YS-6 YS Closed-end splices 1.5 YS-16 YS-16 YS-S YS-110 Notes: 1 By adjusting the eccentric cam, these tools can be used both for straight type and flared type insulated terminals. YHT-10 conforms to JIS C9711. (File No.67701) 103
Crimping tools/machines GHYPT TLS Hydraulic hand tools Model No. YPT-60-1 The YPT-60-1 hydraulic hand tool is easily portable and is used extensively to crimp small lots of non-insulated terminals with a nominal size of to 60 (AWG# to #1/0). The precision ratchet ensures a complete connection every time. Female and male dies must be attached to the main body to crimp terminals. Five different female dies and three different male dies can be used, depending on the size of the terminal. This product conforms to JIS C9711. (File No.375001) YPT-150-1 The YPT-150-1 is used for non-insulated terminals and sleeves with a nominal size of to 150 (AWG# to MCM300). Crimping is performed by placing the tool on the floor and manually operating the handle at the top. The terminal is grasped securely by operation of the quick lever, thus allowing the work to be done efficiently. Applicable terminals/ splices Nominal size to 60 Non-insulated terminals/splices to 150 Non-insulated terminals/splices Weight: 3.3kg (7.3lbs) emensions: 40L x 0T x 10Wmm (16.5"L x 3.1"T x 4.7"W) Max. pressure output: 5.KN(6 ton) Weight: 7.4kg (16.3lbs) emensions: 51L x 190T x 160Wmm (0.4"L x 7.5"T x 6.3"W) Max. pressure output: 16KN(19 ton) Applicable dies Female dies Female dies Unless the order specifies otherwise, the YPT-60-1 and the YPT-150-1 come with these dies. Please specify if only the tool is being ordered. When ordering dies only, please specify the indevidual model numbers of the dies. (See Selection Table of Proper Tooling.) T-15 T- T-13 T-1 T-11 Male dies T-9 T- T-7 T-6 T-5 T-4 T-3 T- T-1 Male dies T-111 T-11 T-113 T-15 T- T-13 T-1 T-11 104
Crimping tools/machines I YF-1 J K L M N CRIMPING HEAS By connecting a crimping head via a high-pressure hose, foot-operated hydraulic tools are capable of crimping non-insulated terminals and splices with a nominal size of or larger. Because they are foot-operated, they are easier to work than hand- operated hydraulic units, and the -stage valve system (high-pressure and lowpressure) provides a high level of efficiency. 3. CRIMPING HEA YNE-3 YET-60-1 YET-150-1 YEG-150 YET-300-1 YET-300N [rdering example] When you'd like to crimp non-insulated terminals of nominal size 60 by using the YF-1, place an order for: 1. YF-1. High Pressure Hose (m unless otherwise specified) '. Male Couplers (1 pair) 3. YET-60-1 4. (No need. ies comes with YET-60-1) 5. Tripod Mounting fixture 150 Mounting fixture 60 4. IES (for YET-300) Female coupler 6. MUNTING FIXTURE Connect 5. TRIP Male coupler (rder separately) 1. YF-1. HIGH PRESSURE HSE Male coupler (rder separately) Connect 105 Female coupler
1. YF-1 imensions Weight Max. pressure output 60L x 176W x 350Hmm (4.4"L x 6.9"W x 13."H) 17kg (37.5lbs) 6.6MPa 9,950PSI (700kg/cm ) 4. IES The dies are made of a special alloy, chrome plated, and then finished under a stringent quality control system. Both female and male dies are available to suit the type and size of terminal to be processed.. HIGH PRESSURE HSE Comes without couplers (must order separstely ') Triple steel wire-reinforced rubber hose Hose diameter: I..6mm(.4"),.. mm(.1") Hose fitting thread diameter: 3/ Minimum breaking oressure: 196MPa {,400 PSI (,000kg/cm )} Minimum bending radius: R10mm(R4.7") Length: m(6' 7") standard, max. 15m(49' ") 3. CRIMPING HEA 4. IES -marked parts are required to mount a crimping head on the tripod. Crimping head model No. YET-300-1 YET-300N YET-150-1 YEG-150 YET-60-1 YNE-3 Tripod Mounting fixture 150 X Mounting fixture 60 X X Model No. imensions mm (in.) Height uter diameter Weight lbs(kg) Maximum output KN(ton) Maximum allowable pressure ies Mounting fixture 60 Mounting fixture 150 YNE-3 13 (.4) 7(.). (4.9) 79 () rder separately YET-60-1 YET-150-1 YEG-150 191 (7.5) 1 (.7) 45 (9.6) 7(.) 90(3.5) 90(3.5).6 (5.7) 5.3(11.7) 5.3(11.7) 79 () 196(0) 196(0) 6.6MPa {40PSI (700kg/cm )} 1set( pcs) included 1set( pcs) included rder separately Viewing from the top YET-300-1 4(11.) (YET-300N) 7(11.3) 15(4.9) 15(4.9) 13.0(.7).0(30.9) 353(36) 353(36) 1set(13 pcs) included Note:1) YET-60-1, YET-150-1, YET-300-1 and YET-300N come with a full set of their dies. For the heads YNE-3 and YEG-150, order their dies separately. ) The YET-300N crimping head allows reversible mounting of dies i.e. the position of the female and male dies can be switched to facilitate the work to be done. 3) The die for YET-300-1 and the die for YET-300N are not interchangeable. 106
Crimping tools/machines P AP-F6 Semi-automatic crimping machine This machine is loaded with tape-on solderless terminals which are wound on a reel. Crimping is performed automatically by operation of a foot switch or touch sensor. Each crimping operation requires only one second, so more than,000 terminals can be crimped per hour during continuous operation. peration of the machine requires almost no training, and the machine can be easily moved. ies should be ordered separately. Model No. imensions Weight Power supply Air pressure Pressure output Applicable terminals AP-F6 70W x 415L x 35Hmm (10.6"W x 16.3"L x 15."H) 50kg (110lbs) 100/115/0/40V AC, Single phase, 50/60Hz 490 to 690kpa {75 to 90 PSI(5 to 7kg/cm )}.7KN {3,311lbs(1,500kg)} Tape-on solderless terminals (insulated and noninsulated) with a nominal size of to. ies 3H( ) Ejector Ejector cover 3V( ) Touch-sensor-system cannot be applied to some of the terminals/splices. 107
AP-F6 Crimping ies Terminals ies Type Model No. Prefix (Suffix) Nominal Size Set No. Conductor Insulation Upper Lower Upper Lower 3H-6 310 3101 Non-insulated terminals 1.5 3H-16 311 3111 3H-16 311 311 3H-110N 313N 3131N 1.5 3C-16 311 3111 (Spacers) 304 3041 Non-insulated splices C 3C-16 31 311 304 3041 3C-110 313 3131 (F)V, (F)N, (F)N, (F)V, FVL 3V-6N 301N 30N 3301N 330N (F)V, (F)N, FVX, FVL, (F)VF, 1.5 3V-16N 311N 31N 3311N 331N FVM, (F)VGM, CVGF, Insulated terminals Insulated quick disconnect (F)LVF, FLVZF, FVZF 1.5 3V-16N 3V-16 31N 311 3N 31 331N 3311 33N 331 (F)V, (F)N 3V-16 31 3 331 33 (F)V, (F)N, FVX, FVL, (F)V, (F)N, (F)VF, FVM, LVF 3V-110N 331N 33N 3331N 333N 1 3S-1 3411C 341C (Spacers) 3011S 301S Closed-end splices -S 3S-16 341C 34C 301S 30S 3S-110 3431C 343C 3031S 303S Note : Parts for ejector (Part nos. 341+3941) are optional. 10
SELECTIN TABLE F PRPER TLING 109 Type Insulated Noninsulated Noninsulated with copper sleece Closed-end Flag Terminals/Splices Applicable Wire [Stranded] AWG # ACM # 6 to to 16 1 to 10 6 4 1/0 /0 3/0 4/0 50/300 350 400 600/650 6 to to 16 1 to 10 6 4 6 to to 16 1 to 10 6 to to 16 to 16 1 to 10 1 to 10 to 16 1 to 10 6 4 1/0 /0 3/0 4/0 mm 0. to to 1.65 1.04 to.63 3.5.63 to 6.64 6.64 to 1 1 to16.7 16.7 to 6.66 6.66 to 4.4 4.4 to 67 67 to 76. 76. to 96.30 96.30 to117. 117. to 15.05 15.05 to 19.6 19.6 to 4.7 4.7 to 35 0. to to 1.65 1.04 to.63.63 to 6.64 6.64 to 1 1 to16.7 16.7 to 6.66 6.66 to 4.4 0. to to 1.65 1.04 to.63.63 to 6.64 0. to 0.6 to 1.75 1.0 to 1.75 1.0 to 3.0 1.5 to 3.0 1.0 to.5.5 to 6.0.0 to 4.0 to 9.0 4.0 to 9.0 to 1.65 1.04 to.63.63 to 6.64 6.64 to 1 1 to 16.7 16.7 to 6.66 6.66 to 4.4 4.4 to 67 67 to 76. 76. to 96.3 96.3 to 117. 1.5 3 1.5 Nominal size 1.5 3.5 3 60 70 0 100 150 10 00 35 N, V, V FN,FV,FV N, V, V FV,FVL,FVX N, V, V FV,FVL,FVX N, V, V FV,FVL,FVX FV FV FV FV F F F F -S CE1 1-S CE -SW -S CE5 -S CE -5 1.5 3 60 70 0 100 E Ratchet hand tools YHT-6 YHT-10 YHT-10 YHT-10 YHT-10 YNT-6 YNT-6 YNT-16 YNT-16 YNT-16 YNT-16 (YT-6) (YT-6) (YT-16) (YT-16) (YT-16) (YT-16) YS-6 YS-16 YS-16 YS-16 YS-16 YS-16 YS-110 YS-110 (YG-16) (YG-16) (YG-110) F Heavy duty ratchet hand tools YHT-S YHT-S YNT-110S YNT-110S (YT-110S) (YT-110S) YS-S YS-S YG-S YG-S Pneumatic hand tools AStandard- Standardtype YA- type YA-1 BBench-type YAT-A YA-A Bench-type YAT-1A YA-1A A-100 A-101 A-101 A-101 A-00 A-00F A-01 A-01F A-0 A-0F (A-400) (A-400F) (A401) (A-401F) (A-40) (A-40F) A-300 A-301 A-301 A-30 A-30 A-30 A-303 A-303 (AG-10) (AG-0) (AG-) A-500 A-501 A-501 A-501 A-600 A-600 A-601 A-601 A-60 A-60 (A-700) (A-700) (A701) (A-701) (A-70) (A-70) A-01 A-01 A-0 A-0 A-0 A-03 A-03 (A-504G) (A-501G) (A-50G) Standardtype YA-4 CBench-type YAT-4A YA-4A A-900 A-900 A-900 A-901 A-90 (A-911) (A-911F) (A-91) (A-91F) A-913 A-913F (A-91) (A-91F) (A-9) (A-9F) A-93) (A-93F) (A-931) (A-931) (A-93) (A-93) (A-93) (A-933) (A-933) (A-934) (A-934) (A-941) (A-94) (A-944) (A-945) (A-946) Pneumatic hand tools A-951 A-95 A-953 A-954 A-955 (A-951G) (A-95G) (A-953G) (A-954)G (A-955G) Note: 1) Model numbers inside parentheses require somewhat longer for delivery. ) Products marked with conform to standard JIS C9711. YA-5 ies ies ies ies
Semi-automatic crimping machine AP-F6 P G Hydraulic hand tools YPT-60-1 H YPT-150-1 J YNE-3 Foot operated hydraulic unit I YF-1 YET-60-1 K Crimping heads YET-150-1 (YEG-150) YET-300-1 (YET-300N) M N L Terminals/ Splices Nominal size ies 3H-6 3H-16 3H-16 3H-110N 3V-6N 3V-6N 3V-16N 3V-16N 3V-16N 3V-16N 3V-110N 3V-110N T-11 T-111 T-1 T-111 T-13-11 T- T-11 T-15 T-113 T-1 T-11 T- T-11 T-3 T-1 T-4 T-1 T-5 T-13 T-6 T-13 T-7 T- T- T- T-9 T-15 Female die/male die H-11 H-111 H-1 H-11 H-13 H-113 H- H-1 3) The die for YET-300-1 and the die for YET-300N are not interchangeable. T-11 T-111 T-1 T-111 T-13 T-11 T- T-11 T-15 T-113 T-1 T-11 T- T-11 T-3 T-1 T-4 T-1 T-5 T-13 T-6 T-13 T-7 T- T- T- T-9 T-15 (F-31 F-311) (F-3 F-311) (F-33 F-31) (F-34 F-31) (F-35 F-313) (F-36 F-313) (F-37 F-3) (F-3 F-3) T-31 T-311 T-3 T-311 T-33 T-31 T-34 T-31 T-35 T-313 T-36 T-313 T-37 T-3 T-3 T-315 T-31N T-311N T-3N T-311N T-33N T-31N T-34N T-31N T-35N T-313N T-36N T-313N T-37N T-3N T-3N T-315N 1.5 3 1.5 1.5 3.5 3 60 70 0 100 150 10 00 35 N, V, V FN,FV,FV N, V, V FV,FVL,FVX N, V, V FV,FVL,FVX N, V, V FV,FVL,FVX FV FV FV FV F F F F -S CE1 1-S CE -SW -S CE5 -S CE -5 1.5 3 60 70 0 100 110