TEHNIAL MANUAL AL 40" 95% Gas Furnace Refer to Service Manual RS660004 for installation, operation, and troubleshooting information. All safety information must be followed as provided in the Service Manual. Refer to the appropriate Parts atalog for part number information. Model numbers listed on page 3. US This manual is to be used by qualified, professionally trained HVA technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures or services performed by an unqualified person. RT6608 Rev. 5 April 00 opyright 007, 009-00 Goodman Manufacturing ompany, L.P.
PRODUT IDENTIFIATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. G M H 95 045 3 A X A A Brand: G: Goodman Minior Revision A: Revision Air Flow Direction M:Upflow/Horizontal D: Dedicated Downflow : Downflow/Horizontal H: Hi Air Flow Description H: Dual$aver, Multi Speed V: Two Stage/Variable Speed NOx N: Natural Gas X: Low NOx Major Revision A: Initial Release AFUE 9: 90% 95: 95% KBTUH 045: 45,000 070: 70,000 090: 90,000 5: 5,000 40: 40,000 Maximum FM @ 0.5" ESP 3: 00 4: 600 5: 000 abinet Width A: 4" B: 7 /" : " D: 4 /" WARNING HIGH VOLTAGE! Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death. WARNING Goodman will not be responsible for any injury or property damage arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment. WARNING Installation and repair of this unit should be performed ONLY by individuals meeting the requirements of an "entry level technician", at a minimum, as specified by the Air-onditioning, Heating, and Refrigeration Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death.
PRODUT IDENTIFIATION The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information. 0453BXA* 0703BXA* 0704XA* 0904XA* 0905DXA* 55DXA* WARNING The United States Environmental Protection Agency ( EPA ) has issued various regulations regarding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office. WARNING Do not connect or use any device that is not design certified by Goodman for use with this unit. Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices. WARNING To prevent the risk of property damage, personal injury, or death, do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance. 3
PRODUT DESIGN General Operation The furnaces are equipped with an electronic ignition device used to light the burners and an induced draft blower to exhaust combustion products. An interlock switch prevents furnace operation if the blower door is not in place. Keep the blower access door in place except for inspection and maintenance. This furnace is also equipped with a self-diagnosing electronic control module. In the event a furnace component is not operating properly, the control module LED will flash on and off in a factory-programmed sequence, depending on the problem encountered. This light can be viewed through the observation window in the blower access door. Refer to the Troubleshooting hart for further explanation of the LED codes and Abnormal Operation - Integrated Ignition ontrol section in the Service Instructions for an explanation of the possible problem. The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with ASHRAE Guide or Manual J-Load alculations published by the Air onditioning ontractors of America. *Obtain from: American National Standards Institute 430 Broadway New York, NY 008 Location onsiderations The furnace should be as centralized as is practical with respect to the air distribution system. Do not install the furnace directly on carpeting, tile, or combustible material other than wood flooring. When suspending the furnace from rafters or joists, use 3/8" threaded rod and x x 3/8 angle as shown in the Installation and Service Instructions. The length of the rod will depend on the application and clearance necessary. When installed in a residential garage, the furnace must be positioned so the burners and ignition source are located not less than 8 inches (457 mm) above the floor and protected from physical damage by vehicles. Notes:. Installer must supply one or two PV pipes: one for combustion air (optional) and one for the flue outlet (required). Vent pipe must be either or 3 in diameter, depending upon furnace input, number of elbows, length of run and installation ( or pipes). The optional ombustion Air Pipe is dependent on installation/code requirements and must be or 3 diameter PV.. Line voltage wiring can enter through the right or left side of the furnace. Low voltage wiring can enter through the right or left side of furnace. 3. onversion kits for high altitude natural or propane gas operation are available. See High Altitude Derate chart for details. 4. Installer must supply the following gas line fittings, depending on which entrance is used: Left -- Two 90º Elbows, one close nipple, straight pipe. Right -- Straight pipe to reach gas valve. Accessibility learances (Minimum) MINIMUM LEARANES TO OMBUSTIE MATERIALS (INHES) POSITION* FRONT SIDES REAR TOP FLUE FLO Upflow 3 0 0 0 Horizontal 3 6 0 6 0 *= All positioning is determined as installed unit is viewed from the front. = If placed on combustible floor, floor MUST be wood only. N= For instalaltion on non-combustible floors only. A non-combustible subbase must be used for installations on combustible flooring. 4" at front is required for servicing or cleaning. Note: In all cases accessibility clearance shall take precedence over clearances from the enclosure where accessibility clearances are greater. All dimensions are given in inches. High Altitude Derate When this furnace is installed at high altitude, the appropriate High Altitude orifice kit must be installed. This is required due to the natural reduction in the density of both the gas fuel and combustion air as altitude increases. The kit will provide the proper design certified input rate within the specified altitude range. MODEL NUMBER *****XA* PROPANE AND HIGH ALTITUDE KITS 0 to 7,000 ft. 7,00 to 9,000 ft. 9,00 to,000 ft. LPM-05 LPM-06 Propane onversion Kit (#55 Orifices) HANG High Altitude Natural Gas Kit (#44 Orifices ) HANG High Altitude Natural Gas Kit (#45 Orifices) LPM-05* supports W hite-rodgers -stage valves only LPM-06* supports Honeywell and W hite-rodgers -stage valves 7,00 to,000 ft. HALP 0 H igh Altitude LP Gas Kit (#56 Orifices) High altitude kits are purchased according to the installation altitude and usage of either natural or propane gas. Refer to the chart above for a tabular listing of appropriate altitude ranges and corresponding manufacturer s high altitude Natural Gas and Propane Gas kits. For a tabular listing of appropriate altitude ranges and corresponding manufacturer's High Altitude Pressure Switch kits, refer to either the Pressure Switch Trip Points & Usage hart in this manual or the Accessory harts in Service Instructions. 4
OMPONENT IDENTIFIATION Upflow/Horizontal Gas Valve Gas Line Entrance (Alternate) 3 Pressure Switch 4 Gas Manifold 5 ombustion Air Intake onnection / oupling 6 Hot Surface Igniter 7 Rollout Limit 8 Burners 9 Flame Sensor 0 Flue Pipe onnection / oupling Flue Pipe (Internal) Primary Limit 3 Gas Line Entrance 4 Flue Pipe onnection (Alternate) 5 Rubber Elbow 6 Induced Draft Blower 7 Electrical onnection Inlets (Alternate) 8 oil Front over Pressure Tap 9 oil Front over Drain Port 0 Drain Line Penetrations Drain Trap Blower Door Interlock Switch 3 apacitor 4 Integrated ontrol Module (with fuse and diagnostic LED) 5 4-Volt Thermostat onnections 6 Transformer (40 VA) 7 irculator Blower 8 Auxiliary Limit 9 Junction Box 30 Electrical onnection Inlets 3 oil Front over 5
OMPONENT IDENTIFIATION *****XA* AIR DISHARGE AIR DISHARGE AIR INTAKE PIPE " PV / RIGHT SIDE DRAIN LINE HOLES 5/8 UNFOLDED FLANGES UNFOLDED FLANGES FOLDED FLANGES FOLDED FLANGES RIGHT SIDE VIEW abinet Size A B D E 0453BXA* 0703BXA* 7-/ 6-5/6 -/8 3-5/8 0704XA* 0904XA* 9-/ 5-5/6 6 7-/ 0905DXA* 55DXA* 4-/ 3 0-7/6 9-3/8 0-7/8 All dimensions are in inches. Note: Airflow area will be reduced by approximately 8% if duct flanges are not unfolded. This could cause performance issues and noise issues. 6
PRODUT DESIGN SWITH TRIP POINTS AND USAGE HART MODEL NEGATIVE WITH FLUE NOT FIRING TYPIAL SEA LEVEL DATA () NEGATIVE WITH FLUE FIRING TYPIAL SEA LEVE DATA () NEGATIVE OIL OVER WITH FLUE NOT FIRING TYPIAL SEA LEVEL DATA () NEGATIVE OIL OVER WITH FLUE FIRING TYPIAL SEA LEVE DATA () TRIP POINT OIL OVER SWITH OIL OVER SWITH PART # SWITH TRIP POINTS AND USAGE 0 to 7,000 ft. TRIP POINT SWITH SWITH PART # TRIP POINT OIL OVER SWITH 7,00 to,000 ft. TRIP POINT SWITH HIGH ALTITUDE KIT 0453BXA* -.30 -.0-0.5-0.37-0.37 0973 -.0 030F00000P TBD TBD TBD 0703BXA* -.0-0.95-0.5-0.37-0.37 0973-0.95 030F0000P TBD TBD TBD 0704XA* -.30 -.0-0.5-0.37-0.37 0973 -.0 030F00000P TBD TBD TBD 0904XA* -.40 -.0-0.75-0.60-0.60 09730 -.0 030F0000P TBD TBD TBD 0905DXA* -.30 -.0-0.5-0.37-0.37 0973 -.0 030F00000P TBD TBD TBD 55DXA* -.30 -.0-0.75-0.60-0.60 09730 -.0 030F00000P TBD TBD TBD () Data given is least negative pressure required for pressure switch to close. () Data given is the least negative pressure required for pressure switch to remain closed. T.O.D. PRIMARY LIMIT Part Number 06903 06904 Open Setting ( F) 60 50 0453BXA* 0703BXA* 0704XA* 0904XA* 0905DXA* 55DXA* 7
PRODUT DESIGN ROLLOUT LIMIT SWITHES Part Number 0354 or 03533 Open Setting ( F) 00 0453BXA* 0703BXA* 0704XA* 0904XA* 0905DXA* 55DXA* AUXILIARY LIMIT SWITHES Part Number 03535 0359 Open Setting ( F) 50 60 0453BXA* 0703BXA* 0704XA* 0904XA* 0905DXA* 55DXA* 8
PRODUT DESIGN oil Matches: A large array of Amana brand coils are available for use with the furnaces, in either upflow or horizontal applications. These coils are available in both cased and uncased models (with the option of a field installed TXV expansion device). These 95%+ furnaces match up with the existing Amana brand coils as shown in the chart below. oil Matches (for Goodman units using R and R-40A): A P F 84 A 6 A PRODUT TYPE: : Indoor oil APPLIATION A: Upflow/Downflow oil H: Horizontal A oil S: Horizontal Slab oil ABINET FINISH: U: Unpainted P: Painted N: Unpainted ase EXPANSION DEVIE: F: Flowrater REFRIGERANT HARGE: 6: R-40A or R- : R- 4: R-40a REVISION A: Revision NOMINAL WIDTH F GAS FURNAE A: Fits 4" Furnace abinet B: Fits 7 /" Furnace abinet : Fits " Furnace abinet D: Fits 4 /" Furnace abinet N: Does Not Apply (Horizontal Slab oils) NOMINAL APAITY RANGE @ 3 SEER 84: / to Tons 3030: / Tons 3636: 3 Tons 364: 3 to 3 / Tons 3743: 3 to 3 / Tons 4860: 4 & 5 Tons 496: 4 & 5 Tons All APF coils in B,, & D widths have insulated blank off plates for use with one size smaller furnaces. All APF coils have a AUF equivalent. All HPF coils in B, & D heights have an insulated Z bracket for use with one size smaller furnace. All proper coil combinations are subject to being ARI rated with a matched outdoor unit. 9
PRODUT DESIGN Thermostats: NOTE: omplete lineup of thermostats can be found in the Thermostat Specification Sheets. Filters: Filters are required with this furnace and must be provided by the installer. The filters used must comply with UL900 or AN/ULS standards. Installing this furnace without filters will void the unit warranty. Upflow Filters This furnace has provisions for the installation of return air filters at the side and/or bottom return. The furnace will accommodate the following filter sizes depending on cabinet size: abinet Width (in.) SIDE RETURN Nominal Filter Size (in.) Approx. Flow Area (in ) abinet Width (in.) BOTTOM RETURN () Nominal Filter Size (in.) Approx. Flow Area (in ) All 6 x 5 x 400 7-/ 4 x 5 x 350 6 x 5 x 400 4-/ 0 x 5 x 500 () Flanges on bottom return must be unfolded Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return. OOLING AIRFLOW REQUIREMENT (FM) OOLING AIRFLOW REQUIREMENT (FM) 600 800 000 00 400 600 000 600 800 000 00 400 600 000 0453BXA* 388* 388* 480 576 --- --- --- 0453BXA* 94* 94* 40 88 --- --- --- Input Airflow 0703BXA* --- 647* 647* 647* 67 --- --- 0704XA* --- --- 583* 583* 67 768 --- 0904XA* --- --- 863* 863* 863* 863* --- 0905DXA* --- --- --- 777* 777* 777* 960 Input Airflow 0703BXA* --- 34* 34* 34* 336 --- --- 0704XA* --- --- 9* 9* 336 384 --- 0904XA* --- --- 43* 43* 43* 43* --- 0905DXA* --- --- --- 388* 388* 388* 480 55DXA* --- --- --- 97* 97* 97* 97* 55DXA* --- --- --- 486* 486* 486* 486* *Minimum filter area dictated by heating airflow requirement. Disposable Minimum Filter Area (in ) [Based on a 300 ft/min filter face velocity] *Minimum filter area dictated by heating airflow requirement. Permanent Minimum Filter Area (in ) [Based on 600 ft/min filter face velocity] 0
FURNAE SPEIFIATIONS MODEL 0453BXA* 0703BXA* 0704XA* 0904XA* 0905DXA* 55DXA* Btuh Input (US) 46,000 69,000 69,000 9,000 9,000 5,000 Output (US) 44,400 66,400 66,900 89,000 88,400 0,500 Input (AN) 46,000 69,000 69,000 9,000 9,000 5,000 Output (AN) 44,400 66,400 66,900 89,000 89,400 0,500 A.F.U.E. 95.0% 95.0% 95.0% 95.0% 95.0% 95.0% Rated External Static (" w.c.).0 -.50.0 -.50.0 -.50.0 -.50.0 -.50.0 -.50 Temperature Rise ( F) 35-65 30-60 35-65 30-60 35-65 35-65 ID Blower Pressure Switch Trip Point (" w.c.) -.0-0.95 -.0 -.0 -.0 -.0 Front over Pressure Switch Trip Point (" w.c.) -0.37-0.37-0.37-0.60-0.37-0.60 Blower Wheel (D" x W") 0 x 8 0 x 8 0 x 0 0 x 0 x 0 x 0 Blower Horsepower /3 /3 / / 3/4 3/4 Blower Speeds 4 4 4 4 4 4 Max FM @ 0.5 E.S.P. 00 00 600 600 000 000 Power Supply 5-60- 5-60- 5-60- 5-60- 5-60- 5-60- Minimum ircuit Ampacity (MA) () 9.4 9.4 3.8 3.8 3. 3. Maximum Overcurrent Device () 5.0 5.0 5.0 5.0 5.0 5.0 Transformer (VA) 40 40 40 40 40 40 Primary Limit Setting ( F) 50 60 60 50 60 60 Auxiliary Limit Setting ( F) 50 50 50 50 50 60 Rollout Limit Setting ( F) 00 00 00 00 00 00 Fan Delay On Heating 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. 30 secs. Off Heating (3) 50 secs. 50 secs. 50 secs. 50 secs. 50 secs. 50 secs. Fan Delay On ooling 6 sec. 6 sec. 6 sec. 6 sec. 6 sec. 6 sec. Off ooling 45 secs. 45 secs. 45 secs. 45 secs. 45 secs. 45 secs. Gas Supply Pressure (Natural/Propane) ("w.c.) 7 / 7 / 7 / 7 / 7 / 7 / Manifold Pressure (Natural/Propane) ("w.c.) 3.5 / 0 3.5 / 0 3.5 / 0 3.5 / 0 3.5 / 0 3.5 / 0 Orifice Size (Natural/Propane) 43 / 55 43 / 55 43 / 55 43 / 55 43 / 55 43 / 55 Number of Burners 3 3 4 4 5 Vent onnector Diameter (inches) (4) ombustion Air onnector Diameter (inches) (5) Shipping Weight (lbs.) 3 35 36 58 7 75 () Wire size should be determined in accordance with National Electrical odes. Extensive wire runs will require larger wire sizes. () Maximum Overcurrent Protection Device: May use Time Delay Fuse or HAR type ircuit Breaker of the same size as noted. (3) Off Heating - this fan delay timing is adjustable (00 and 50 seconds). Furnaces are shipped with 50 second off delay. (4) See Installation Instructions for appropriate vent diameter, length and number of elbows. (5) See Installation Instructions for appropriate combustion air pipe diameter, length and number of elbows. NOTE: This data is provided as a guide, it is important to electrically connect the unit and properly size fuses/circuit breakers and wires in accordance with all national and/or local electrical codes. Use copper wire only.. These furnaces are manufactured for natural gas operation. Optional kits are available for conversion to propane operation.. For elevations above 000 feet the rating should be reduced by 4% for each 000 feet above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude. 3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufacturers method or in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD ALULATIONS" published by the AIR ONDITIONING ONTRATS OF AMERIA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures. 4. Minimum ircuit Ampacity calculated as: (.5 x irculator Blower Amps) + I.D. Blower Amps. Unit specifications are subject to change without notice. ALWAYS refer to the units serial plate for the most up-to-date general and electrical information.
OWER PERFMANE SPEIFIATIONS Model Heating Speed ( As Shipped ) Motor Speed OWER PERFMANE (FM & Temperature Rise vs. External Static Pressure) Tons A at 0.5" 0. 0. 0.3 0.4 0.5 0.6 0.7 0.8 ESP EXTERNAL STATI (Inches Water olumn) FM RISE FM RISE FM RISE FM RISE FM RISE FM FM FM HIGH 3.0 35 9 38 30 60 3 0 33 8 35 044 955 853 0453BXA* MED.5 4 3 7 34 3 35 064 37 0 39 938 859 74 (MED-HI) MED-LO.0 997 40 994 40 960 4 93 43 884 45 87 74 6 LOW.5 757 5 753 5 734 54 704 56 674 59 60 54 438 HIGH 3.0 449 4 409 4 36 45 73 47 0 49 94 36 08 0703BXA* MED.5 9 50 7 5 4 5 094 54 046 57 973 904 793 (MED-HI) MED-LO.0 98 6 96 6 943 63 97 65 888 67 830 764 665 LOW.5 750 79 730 8 74 83 69 86 657 90 60 570 50 HIGH 4.0 069 9 965 30 87 3 756 34 66 36 549 45 75 0704XA* MED 3.5 75 34 74 34 667 36 603 37 488 40 40 90 08 (MED-HI) MED-LO 3.0 437 4 437 4 47 4 369 43 30 45 56 40 984 LOW.5 84 50 77 50 6 5 3 5 095 54 047 98 837 HIGH 4.0 970 40 874 34 757 45 667 48 566 5 43 334 8 0904XA* MED 3.5 73 46 650 48 57 50 50 5 48 56 33 079 (MED-HI) MED-LO 3.0 439 55 4 56 370 58 37 60 60 63 66 078 956 LOW.5 83 67 55 69 74 08 7 06 75 0 93 86 HIGH 5.0 47 37 4 37 057 39 030 39 978 40 889 784 73 0905DXA* MED 4.0 675 47 686 47 640 48 63 49 557 5 50 455 360 (MED-HI) MED-LO 3.5 489 53 470 54 436 55 409 56 36 58 38 43 30 LOW 3.0 307 6 65 63 34 64 03 66 68 68 096 053 99 HIGH 5.0 34 46 03 47 09 48 94 5 906 5 88 733 65 55DXA* MED 4.0 678 58 643 60 643 60 577 6 57 64 489 43 339 (MED-HI) MED-LO 3.5 453 68 440 68 46 69 363 7 349 73 34 53 05 LOW 3.0 59 78 39 79 0 80 8 83 59 85 8 08 05. FM in chart is without filters(s). Filters do not ship with this furnace, but must be provided by the installer. If the furnace requires two return filters, this chart assumes both filters are installed.. All furnaces ship as high speed cooling and medium-speed heating. Installer must adjust blower cooling & heating speed as needed. 3. For most jobs, about 400 FM per ton when cooling is desirable. 4. INSTALLATION IS TO BE ADJUSTED TO OBTAIN TEMPERATURE RISE WITHIN THE RANGE SPEIFIED ON THE RATING PLATE. 5. The chart is for information only. For satisfactory operation, external static pressure must not exceed value shown on rating plate. The shaded area indicates ranges in excess of maximum external static pressure allowed when heating. The data for 0.6" w.c. to 0.8" w.c. is shown for air conditioning purposes only. 6. The above chart is for U.S. furnaces installed at 0-000 feet. At higher altitudes, a properly de-rated unit will have approximately the same temperature rise at a particular FM, while the ESP at that FM will be lower.
OWER PERFMANE SPEIFIATIONS 00 90 80 70 60 50 40 30 0 0 BTU OUTPUT vs TEMPERATURE RISE HART 600 FM 700 800 900 000 00 00 400 600 800 000 00 400 FM FMULAS BTU OUTPUT = FM x.08 x RISE RISE = BTU OUTPUT.08 FM 30 40 50 60 70 80 90 00 0 0 30 40 50 OUTPUT BTU/HR x 000 TEMPERATURE RISE 3
WIRING DIAGRAMS [0453,0704,0905]*XAB [0703,0904,55]*XA HIGH VOLTAGE! DISONNET ALL POWER BEFE SERVIING INSTALLING THIS UNIT. MULTIPLE POWER SOURES MAY BE PRESENT. FAILURE TO DO SO MAY AUSE PROPERTY DAMAGE, PERSONAL INJURY DEATH. 4V THERMOSTAT ONNETIONS G R W DIAGNOSTI LED 5 VA HOT AND PARK TERMINALS SWITH IRUIT ONNET HOT SURFAE IGNITER 4 VA 5 VA HEAT-H OWER OMPARTMENT BURNER OMPARTMENT 0 3 4 5 6 7 BR BR OOL-H APAIT N O 4 VA HUMIDIFIER SEE NOTE 4 (HI) (MED) (MED LOW) (LOW) PM LINE-H HI BR GAS VALVE INDUED DRAFT OWER XFMR-H 4 VA HUMIDIFIER STEADY ON = NMAL OPERATION OFF = ONTROL FAILURE FLASH = 3 MANUAL RESET AUXILIARY LIMITS () IN UPFLOW OWER DEK () IN 'FLOW OWER HOUSING 6 5 4 9 8 7 0 5 VA NEUTRAL TERMINALS N O PU FRONT OVER SWITH FLASHES = SWITH STUK LOSED 3 FLASHES = SWITH STUK OPEN 4 FLASHES = OPEN HIGH LIMIT 5 FLASHES = FLAME SENSE WITHOUT GAS VALVE 6 FLASHES = INTEGRATED ONTROL MODULE ON FUSE OFF ND STAGE DELAY MODE HEAT OFF DELAY FATY SETTINGS SHOWN * 7 FLASHES = LOW FLAME SIGNAL Y SEE NOTE 6 * * * 3 GR 8 8 FLASHES = HEK IGNITER IMPROPER GROUNDING FS ONTINUOUS/RAPID FLASHES = REVERSED 5 VA POLARITY BR PU GR BR GR OWER OMPARTMENT DO SWITH (OPEN EN DO OPEN) 4V THERMOSTAT ONNETIONS INTEGRATED ONTROL MODULE FLAME SENS G Y W R TO MIRO TH (3) XFMR-H LINE-H JUNTION BOX DO SWITH LOW VOLTAGE (4V) LOW VOLTAGE FIELD HI VOLTAGE (5V) HI VOLTAGE FIELD JUNTION TERMINAL INTERNAL TO INTEGRATED ONTROL PLUG ONNETION FS IGN IND EA-H TR (6) (8) MV (9) MVH () MVL() PS (0) PSO (4) HLI (7) HLO () RO () RO (5) HUMIDIFIER NO HOT SURFAE IGNITER LO HEAT-H HI HEAT-H FLAME SENS ID WR FRONT OVER SWITH OOL-H 4 VA 5 VA IRULAT WR ELETRONI AIR LEANER JUNTION BOX L N INTEGRATED ONTROL MODULE 40 VA TRANSFMER DISONNET OVERURRENT PROTETION DEVIE NO N L PM EQUIPMENT FIELD FIELD SPLIE SWITH (TEMP.) IGNITER SWITH (PRESS.) OVERURRENT PROT. DEVIE GAS HI VALVE SWITH TO 5VA/ Ø /60 HZ POWER SUPPLY WITH LINE NEUTRALS INTEGRATED ONTROL MODULE OL ODES: YELLOW ANGE PU PURPLE GN GREEN AK PINK BR BROWN ITE UE GRAY RED 040F0059 REV. A NOTES:. SET HEAT ANTIIPAT ON ROOM THERMOSTAT AT 0.7 AMPS.. MANUFATURER'S SPEIFIED REPLAEMENT PARTS MUST BE USED EN SERVIING. 3. IF ANY OF THE IGINAL WIRE AS SUPPLIED WITH THE FURNAE MUST BE REPLAED, IT MUST BE REPLAED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 05. USE OPPER ONDUTS ONLY. 4. IF HEATING AND OOLING OWER SPEEDS ARE NOT THE SAME, DISA JUMPER BEFE ONNETING OWER LEADS.UNUSED OWER LEADS MUST BE PLAED ON "PARK" TERMINALS OF INTEGRATED ONTROL TAPED. 5. UNIT MUST BE PERMANENTLY GROUNDED AND ONFM TO N.E.. AND LOAL ODES. 6. TO REALL THE LAST 5 FAULTS, MOST REENT TO LEAST REENT, DEPRESS SWITH F ME THAN SEONDS ILE IN STANDBY (NO THERMOSTAT INPUTS) 4 Wiring is subject to change, always refer to the wiring diagram on the unit for the most up-to-date wiring.
WIRING DIAGRAMS [0453,0704,0905]*XA [0703,0904,55]*XAD 4 VA HUMIDIFIER 4 VA 5 VA 4V THERMOSTAT ONNETIONS G R W Y 40 VA TRANSFMER OWER OMPARTMENT DO SWITH (OPEN EN DO OPEN) HUMIDIFIER TR (6) (8) MV (9) MVH () MVL() NO FRONT OVER SWITH INTEGRATED ONTROL MODULE GAS HI VALVE PM SWITH HIGH VOLTAGE! DISONNET ALL POWER BEFE SERVIING INSTALLING THIS UNIT. MULTIPLE POWER SOURES MAY BE PRESENT. FAILURE TO DO SO MAY AUSE PROPERTY DAMAGE, PERSONAL INJURY DEATH. BR BR DIAGNOSTI LED 5 VA HOT AND PARK TERMINALS OOL-H APAIT SWITH IRUIT ONNET HOT SURFAE IGNITER HEAT-H OWER OMPARTMENT BURNER OMPARTMENT 0 3 4 5 6 7 8 OFF N O INTEGRATED ONTROL MODULE ON FUSE OFF SEE NOTE 4 (HI) (MED) (MED LOW) (LOW) IRULAT OWER AUTO RESET PRIMARY LIMIT ONTROL HI LINE-H INDUED DRAFT OWER ND STAGE DELAY MODE HEAT OFF DELAY FATY SETTINGS *SHOWN SEE NOTE 6 * * * BR MANUAL RESET ROLLOUT LIMIT ONTROL(S) 4 VA ( SINGLE ONTROL ON 45K BTU ) HUMIDIFIER FRONT OVER N SWITH PM O GR STEADY ON = NMAL OPERATION XFMR-H = ONTROL FAILURE 3 3 TERMINALS MANUAL RESET AUXILIARY LIMITS () IN UPFLOW OWER DEK () IN 'FLOW OWER HOUSING PU GAS VALVE (HONEY WELL) 6 5 9 8 7 0 GR FLASH = SYSTEM LOKOUT (RETRIES EXEEDED) FLASHES = SWITH STUK LOSED 3 FLASHES = SWITH STUK OPEN 4 FLASHES = OPEN HIGH LIMIT 5 FLASHES = FLAME SENSE WITHOUT GAS VALVE 6 FLASHES = OPEN ROLLOUT OPEN FUSE 7 FLASHES = LOW FLAME SIGNAL 8 FLASHES = HEK IGNITER IMPROPER GROUNDING ONTINUOUS/RAPID FLASHES = REVERSED 5 VA POLARITY FS 4 BR PU GR BR FLAME SENS G Y W R TH (3) LINE-H DO SWITH LOW VOLTAGE (4V) LOW VOLTAGE FIELD HI VOLTAGE (5V) HI VOLTAGE FIELD JUNTION TERMINAL INTERNAL TO INTEGRATED ONTROL JUNTION BOX WARNING: DISONNET POWER DISONNET BEFE SERVIING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. L N TO 5VA/ Ø /60 HZ POWER SUPPLY WITH JUNTION BOX TO MIRO XFMR-H PLUG ONNETION FS IGN IND EA-H PS (0) PSO (4) HLI (7) HLO () RO () RO (5) LO HEAT-H OOL-H HI HEAT-H MANUAL RESET AUXILIARY LIMIT ONTROLS MANUAL RESET ROLLOUT LIMIT ONTROL(S) (SINGLE ONTROL ON 45K BTU) FLAME SENS HOT SURFAE IGNITER ID WR 4 VA 5 VA IRULAT WR ELETRONI AIR LEANER OVERURRENT PROTETION DEVIE WARNING:DISONNET POWER BEFE SERVIING.WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED. DISONNET 40 VA TRANSFMER N L NO EQUIPMENT FIELD FIELD SPLIE SWITH (TEMP.) IGNITER SWITH (PRESS.) OVERURRENT PROT. DEVIE AUTO RESET PRIMARY LIMIT ONTROL INTEGRATED ONTROL MODULE TO 5 VA / Ø / 60HZ POWER SUPPLY WITH OVERURRENT PROTETION DEVIE OL ODES: YELLOW ANGE PU PURPLE GN GREEN AK PINK BR BROWN ITE UE GRAY RED 040F00663 REV. A NOTES:. SET HEAT ANTIIPAT ON ROOM THERMOSTAT AT 0.7 AMPS.. MANUFATURER'S SPEIFIED REPLAEMENT PARTS MUST BE USED EN SERVIING. 3. IF ANY OF THE IGINAL WIRE AS SUPPLIED WITH THE FURNAE MUST BE REPLAED, IT MUST BE REPLAED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 05. USE OPPER ONDUTS ONLY. 4. IF HEATING AND OOLING OWER SPEEDS ARE NOT THE SAME, DISA JUMPER BEFE ONNETING OWER LEADS. UNUSED OWER LEADS MUST BE PLAED ON "PARK" TERMINALS OF INTEGRATED ONTROL TAPED. 5. UNIT MUST BE PERMANENTLY GROUNDED AND ONFM TO N.E.. AND LOAL ODES. 6. TO REALL THE LAST 5 FAULTS, MOST REENT TO LEAST REENT, DEPRESS SWITH F ME THAN SEONDS ILE IN STANDBY (NO THERMOSTAT INPUTS) Wiring is subject to change, always refer to the wiring diagram on the unit for the most up-to-date wiring. 5