LED Protected Catalogue Q3-18
Contents 06 Welcome 09 Vapour Proofs 12 Hazardous Zone 1 18 Hazardous Zone 2 21 Prison Luminaires 04 Province Lighting Contents LED Protected Catalogue
LED Protected Catalogue Province Lighting 05
Welcome 06 Light fittings for use in hazardous areas have the following characteristics; they are sealed to prevent the ingress of liquid, gas or dust and are constructed of a robust impact resistant materials. They have a seal or machined face to ensure resistance to liquid, dust or gas, or a quenching flame path. Light fittings have different grades of protection depending on their construction and intended purpose. Some fittings are classified according to their Ingress Protection (IP) rating as it is designated. Aspect of Hazardous Lighting In some contexts a hazardous area could be a badly lit step, however, we consider it an area in which a flammable material, gas or vapour must be mixed in the correct proportion with air and within this mixture a spark or heat is present, sufficient to ignite the mixture. When Light fittings and other electrical apparatus are to be installed in a Hazardous Area it is essential that the decision maker takes measures to reduce the likelihood of an explosion by the correct selection of the equipment to be installed in that area. As the gases and vapours liable to be present are rated according to ignition temperature, Flash point and lower explosive limit, this information must be on hand when making your light fitting selection. Gases also have a gas group classification, namely Group I, Group IIA, Group IIB and Group IIC, where Methane falls in the category Group I, while Hydrogen is a Group IIC gas, together with Acetylene. The general classification of the area is then Zone 1 and 2 for gases and vapours and volatile liquids present in the air Zone 21 for combustible dusts, metallic and non-metallic and also fibres in suspension in the air Zone 22 dust and easily combustible fibres, not normally in suspension in the air, but are present in sufficient quantities to produce a combustible mixture. Various types of lighting equipment is available locally for installation in the various hazardous locations, some are locally manufactured while others are imported, mainly from Europe. South Africa has a history of either United Kingdom or European technology. A common fault of the light fitting purchaser is the non-specification of the gland type required for the installation which has to be compatible to the type of cable and the core diameters. There are different glands available for steel armoured cable and for sheathed cables. Also cables should be of the flame retardant type if for exposed usage and if not sand covered. Of the more common type of light fittings available for the Zone 1 situation are those designated and enclosed in: i) Flameproof or explosion proof Ex d housings. ii) Increased Safety Ex e. Although both are suitable for use in this type of atmosphere there is a world of difference in their construction format. 06 Province Lighting Contents LED Protected Catalogue
Hazardous Area Classification Zone 0, Zone 1 and Zone 2 Locations GENERAL: Zone 0, Zone 1 and Zone 2 locations are those in which flammable gases or vapours are or may be present in the air in quantities sufficient to become hazardous. Zone 0 Locations These are locations in which flammable gases or vapours are continuously present in concentrations within the lower and upper limits of flammability. NOTE: Such a condition is rarely encountered and is limited mainly to confined spaces (such as the vapour space of closed process vessels, closed tanks and closed containers), although it may also occur in larger rooms, such as rooms in chemical plants. Even in such spaces it is possible that the gas-air or vapour-air mixture is normally outside the flammability range. Zone 1 Locations These are locations: a) in which hazardous concentrations of flammable gases or vapours occur intermittently or periodically under normal operating conditions, or b) in which hazardous concentrations of flammable gases or vapours may occur frequently because of repair or maintenance operations or leakage, or c) in which breakdown or faulty operation of equipment or processes, which release dangerous concentrations of flammable gases or vapours, might also cause simultaneous failure of electrical equipment. NOTE: this classification usually includes locations where volatile flammable liquids or liquefied flammable gases are transferred from one container to another; interiors of spray booths and areas in the vicinity of spraying and painting operations where volatile flammable solvents are used; locations containing open tanks or vats of volatile flammable liquids; drying rooms or compartments for the evaporation of flammable solvents; locations containing fat or oil-extraction apparatus using volatile flammable solvents; portions of cleaning and drying plants where flammable liquids are used; gas generator rooms; inadequately ventilated pump rooms for flammable gases or for volatile flammable liquids and all other locations where hazardous concentrations of flammable vapours or gases may occur in the course of normal operations. Zone 2 Locations These are locations in which operations concerned with flammable or explosive substances, gases, or vapours or volatile liquids are so well controlled that an explosive or ignitable concentration is only likely to occur under abnormal conditions. NOTE 1: The following shall be regarded as the minimum requirements for a location to which this classification is applicable: a) The area is so well ventilated that, if abnormal conditions arise, ignitable concentrations of the gas or vapour are rapidly dispersed and their possible contact with electrical equipment is of minimum duration. Zone 21 and Zone 22 Locations GENERAL: Zone 21 and 22 locations are those which are hazardous because of the presence of combustible dust and fibres. NOTE: Locations that house only plant and machinery that become non-operative if they lose their dust-tightness or if their internal pressure ceases to be below atmospheric pressure and locations where combustible dust is stored in dust tight containers only, need not be classified. The classification of locations where dust is not normally in suspension in the air, but where mechanical failure or abnormal operation of machinery or equipment might cause suspension of dust and might also provide a simultaneous source of ignition through failure of electrical equipment, operation of protective devices, etc., depends on the specific circumstances. Zone 21 Locations These are locations: a) in which, under normal operating conditions, combustible dust or fibre is (or is likely to be) in suspension in the air in quantities sufficient to produce an explosive or ignitable mixture, b) in which metallic dusts may be present. NOTE: This classification usually includes, for example, rooms containing machines (such as grinders, pulverisers, cleaners, graders and scrapers that are not provided with suitable dust extraction or exhaust systems, open bins and hoppers, terminal points of open conveyors and spouts in grain processing plants, starch plants, sugar plants, malting plants, hay plants and coal plants); and all working areas where metallic dusts and powders are produced, processed, handled, packed, or stored (except when these are stored in sealed containers). Zone 22 Locations These are locations in which combustible dust or fibre will not normally be in suspension in the air, or will not be likely to be thrown into suspension by the normal operation of equipment or apparatus, in quantities sufficient to produce an explosive or ignitable mixture, but where a) Deposits or accumulations of such dust may be enough to interfere with the safe dissipation of heat from electrical apparatus, or b) Deposits or accumulations of dust in, on, or in the vicinity of electrical apparatus might be ignited by arcs, sparks, or burning materials from such apparatus. Hazardous Classification LED Protected Catalogue Province Lighting 07
Selection of Equipment Selection of equipment for hazardous locations Before one considers the selection of the different types of protected equipment, we should first look at ways in which the dangers of a hazardous location can be reduced. Wherever possible, electrical equipment should be situated in a safe area, but only where this will lead to a reduction of the hazard. A good example is an electric motor situated in a Zone 1 or 2 location remotely controlled by a starter in a safe location. Explosion proof Explosion proof is used as a general term and relates to the various methods of protecting electrical apparatus for use in hazardous locations. Flameproof apparatus (Ex d) Flameproof or (Ex) d equipment is manufactured in such a way that it can withstand an internal ignition. Any gaps or flame path in the enclosure are designed in such a way as to dissipate sufficient energy so that by then time the energy from the ignition reaches the outside of the enclosure, there is not sufficient energy to ignite the surrounding flammable atmosphere. This means that the equipment needs to be heavy and hence expensive, comprising wide flanges on the mating machined surfaces and deeply threaded entries providing a labyrinth like flame-trap. Specially protected apparatus (Ex s) Ex s specially protected is designed and manufactured for special requirements and shall be accompanied by a test certificate issued by the SABS to prove it is safe. Intrinsically safe apparatus (Ex i) The principle of intrinsically safe equipment is that both the voltage and the current are limited by means of an electronic circuit so that even under fault conditions, neither the voltage nor the current could ever exceed parameters that would allow an arc or spark large enough to ignite the inflammable atmosphere. Pressurized apparatus (Ex p) This type of apparatus separates the inflammable atmosphere from arcs, sparks or hot surfaces by pressurizing or purging the enclosures with air or an inert gas. The pressure inside the apparatus is kept above the ambient pressure outside. Increased safety apparatus (Ex e) In this type of protected electrical equipment, special precautions have been taken to prevent sparking, arcing and the occurrence of temperatures high enough to ignite a prescribed gas- or vapour-to-air mixture. A typical type e piece of apparatus for use in a coal mine would have non-sparking cable terminal connections, be classified IP65 (dust tight) and be rated temperature class T1 (methane gas). Non-sparking apparatus (Ex n) This apparatus is normally used in Zone 2 locations where, in normal operation, it is not capable of igniting a surrounding explosive atmosphere and a fault capable of causing ignition is not likely to occur. As for increased safety type equipment, non-sparking apparatus is classified with IP and temperature class ratings. Dust-tight and dust ignition-proof apparatus (DIP) This type of apparatus should be rated at least to a degree of protection IP65. This type of apparatus may be certified for use in atmospheres containing metallic and non-metallic dusts, or non-metallic dusts only, i.e. equipment approved for non-metallic dusts may not be used in atmospheres contaminated with metallic dusts. 08 Province Lighting Selection of Equipment LED Protected Catalogue
Vapour Proofs 09 Vapour Proofs LED Protected Catalogue Province Lighting 09
Metropolis Vapour Proof Interchangeable SMD LED gear tray Includes stainless steel clips Chemical and impact resistance 80W Constant current driver Clear PC Diffuser with UV Protection Ordering example: Product Name/Length/CRI/Kelvin/Wattage (e.g. MetropolisVP/12/84/40/39) 110-220V CRI 84+ Surface or Suspended Mounted Luminaire Polycarbonate Housing Powder Coated Steel Plate - COB luminous flux: CODE Length CRI K W (system) Lm MetropolisVP/12/84/40/39 1270mm 84+ 4000K 39W 4600Lm MetropolisVP/15/84/40/48 1570mm 84+ 4000K 48W 5740Lm Alesta Vapour Proof Interchangeable SMD LED gear tray PC Diffuser with UV Protection Includes stainless steel clips Ordering example: Product Name/Length/Kelvin/Wattage (e.g. AlestaVP/6/41/12) 110-220V CRI 80+ Surface Mounted Luminaire UV Stabilised Polycarbonate Body & Frosted Lens - COB luminous flux: CODE Length CRI K W (system) Lm AlestaVP/6/41/12 632mm - 4100K 12W 1200Lm AlestaVP/12/41/24 1232mm - 4100K 24W 2400Lm AlestaVP/15/41/30 1532mm - 4100K 30W 3000Lm 10 Province Lighting Vapour Proofs LED Protected Catalogue
Saxa Triproof Efficacy of up to 100Lm/W Easy replacement and installation Minimum lumen maintenance: 50 000h Ordering example: Product Name/Length/CRI/Kelvin/Wattage (e.g. Saxa/6/83/40/18) 100-240V CRI 83+ Surface Mounted Aluminium Housing Shock & Pressure Proof Polycarbonate - CODE Length CRI K W (system) Lm Saxa/6/83/40/18 613mm 83+ 4000K 18W 1800Lm Saxa/11/83/40/36 1175mm 83+ 4000K 36W 3600Lm Saxa/14/83/40/54 1456mm 83+ 4000K 54W 5400Lm KELVIN OPTIONS: 2700K 4000K 6500K 3000K 5000K Vapour Proofs LED Protected Catalogue Province Lighting 11
Hazardous Zone 1 12 12 Province Lighting Hazard Zone 1 LED Protected Catalogue
Alexa Designed for Zones 1, 2, 21 and 22 hazardous areas Explosion Protection: II 2G Ex e ib mb op is IIC T5 Gb / II 2D Ex op is tb IIC T75 C Db Efficacy of up to 156Lm/W Minimum lumen maintenance: 100 000h (L100B10) Ordering example: Product Name/ Angle/Length/CRI/Kelvin/Wattage/Cable Configuration (e.g. Alexa/120/8/70/50/20/CFT) 100-277V CRI 70+ Surface Mounted Wall Mounted Suspended Mounting Co-extruded Polycarbonate Techfiller Diffuser 120 (Standard) 180 (Batwing) 60 (Highbay) MOUNTING ACCESSORIES: CODE Length CRI K W (system) Lm Alexa/8/70/50/18 800mm 70+ 5000K 18.5W 2800Lm Alexa/12/70/50/37 1200mm 70+ 5000K 37.5W 5600Lm Alexa/17/70/50/56 1700mm 70+ 5000K 56W 8400Lm Kit Fix Fast Kit Fix Standard Kit Suspension DIMENSIONS: BEAM ANGLES: Highbay 60º Standard 120º Batwing 180º LIGHT DISTRIBUTION: Standard 120º Long-life s The outer tube is made of high-grade UV-protected polycarbonate to deliver more than 15 years of permanent operation in outdoor conditions. The endcaps are made of high-shock-resistance black polycarbonate, with bases glued onto the outer tube for sealed-for-life operation. The design of each component is executed in such a way that the system is expected to deliver a 20-year lifetime in normal conditions. This high reliability has been proven over several months of laboratory testing within a high-temperature enclosure to artificially accelerate the materials aging process; the built-in ambient temperature sensors makes it possible to enable autoprotective dimming and full temperature monitoring of each lamp. This prevents from early failures due to process heat influences as well as failures due to out of temperature range usage of the luminaires. ATEX cable gland 3- or 5- pole connector ATEX Wireless Control Module (WCM) PCB Lid made of glass-fibr e reinforced polyamide Lid screwed on the base Base glued on the housing Cable pass-through LEDs PCB mounted on aluminium smart cooling plat e Multi-extruded housing (diffuse/opaque) made of high efficient anti-uv polycarbonate Multi-extruded housing Driver Long-life driver mounted on aluminium passive cooling plat e For a complete technical brochure please contact your Province Lighting representative. Hazard Zone 1 LED Protected Catalogue Province Lighting 13
14 Province Lighting Hazard Zone 1 LED Protected Catalogue
Hida Explosion Proof Designed for Zones 1, 2, 21 and 22 hazardous areas Explosion Protection: Ex d IIC T5 Gb / Ex tb IIIB T100ºC Db Efficacy of up to 120Lm/W Minimum lumen maintenance: 60 000h (L70B10) Ordering example: Product Name/Medium or High /CRI/Kelvin/Wattage (e.g. Hida/MP/80/50/30) 100-277V CRI 80+ Pendant Ceiling Wall Pole Die-cast Aluminium Heat & Impact Resistant Tempered Glass 120 (Clear or diffused) CODE CRI K W (system) Lm (system) Hida/MP/80/50/30 80+ 5000K 30W 3963Lm Hida/MP/80/50/50 80+ 5000K 50W 5825Lm Hida/MP/80/50/80 80+ 5000K 80W 9778Lm Hida/MP/80/50/100 80+ 5000K 100W 11768Lm Hida/HP/80/50/120 80+ 5000K 120W 12230Lm Hida/HP/80/50/150 80+ 5000K 150W 14512Lm Hida/HP/80/50/200 80+ 5000K 200W 19853Lm Hida/HP/80/50/240 80+ 5000K 240W 22168Lm 6.5Kg Fitting 30W to 100W Medium (MP) 9.32Kg Fitting 120W to 240W High (HP) Lex 160 Designed for Zones 1, 2, 21 and 22 hazardous areas Explosion Protection: Ex d IIB T6 Gb / Ex tb IIIB T85 C Db Multi-protection constant current driver Minimum lumen maintenance: 50 000h (L70B10) Ordering example: Product Name/CRI/Kelvin/Wattage (e.g. Lex160/80/45/80) 220-240V CRI 80+ Pendant / Wall Mounting Flanges Aluminium Housing Tempered Glass with Stainless Steel Guard 30 45 60 CODE CRI K W (system) Lm (system) Lex160/80/45/80 80+ 4500K 80W 8800Lm Lex160/80/45/100 80+ 4500K 100W 11000Lm Lex160/80/45/120 80+ 4500K 120W 13200Lm Lex160/80/45/160 80+ 4500K 160W 17600Lm Hazard Zone 1 LED Protected Catalogue Province Lighting 15
Lex 60 Designed for Zones 1, 2, 21 and 22 hazardous areas Explosion Protection: Ex d IIB T6 Gb / Ex tb IIIB T85 C Db Multi-protection constant current driver Minimum lumen maintenance: 50 000h (L70B10) Ordering example: Product Name/CRI/Kelvin/Wattage (e.g. Lex60/80/45/60) 220-240V CRI 80+ Pendant / Wall Mounting Flanges Aluminium Housing Tempered Glass with Stainless Steel Guard 120 CODE CRI K W (system) Lm (system) Lex60/80/45/60 80+ 4500K 60W 6600Lm Blaz Explosion Proof Designed for Zones 1, 2, 21 and 22 hazardous areas Explosion Protection: Ex d IIC T6 Gc / Ex tc IIIC T85º Dc Efficacy of up to 120Lm/W Minimum lumen maintenance: 60 000h (L70B10) Ordering example: Product Name/CRI/Kelvin/Wattage (e.g. Blaz/80/50/21) 100-277V CRI 80+ Pendant Ceiling Wall Pole (30 ) Die-cast Aluminium Heat & Impact Resistant Tempered Glass 180 CODE CRI K W (system) Lm (system) Blaz/80/50/21 80+ 5000K 21W 2693Lm Blaz/80/50/30 80+ 5000K 30W 3516Lm Blaz/80/50/44 80+ 5000K 44W 5177Lm 16 Province Lighting Hazard Zone 1 LED Protected Catalogue
Orthrus Emergency Designed for Zones 1, 2, 21 and 22 hazardous areas Explosion Protection: Ex d ib IIC T6 Gb / Ex tb IIIC T6 D Double LED lamps adjustable to 360º Heavy duty Ni-Mh battery supplies 90 minutes of illumination Ordering example: Product Name/CRI/Kelvin/Wattage (e.g. Orthrus/85/50/2x3) 220V CRI 85+ Pendant / Wall Mounting Flanges Aluminium Alloy Shock & Temperature Resistant Borosilicate Glass - CODE CRI K W (system) Lm (system) Orthrus/85/50/2x3 85+ 5000K* 2 x 3W 2 x 330Lm * Various kelvin options available to suit project requirements Hazard Zone 1 LED Protected Catalogue Province Lighting 17
Hazardous Zone 2 18 18 Province Lighting Hazard Zone 2 LED Protected Catalogue
Chadd Designed for Zones 2, 21 and 22 hazardous areas Explosion Protection: Ex na IIC T4 Gc Efficacy of up to 92Lm/W Minimum lumen maintenance: 50 000h (L90B10) Ordering example: Product Name/CRI/Kelvin/Wattage (e.g. Chadd/80/40/64) 220-240V CRI 80+ Ceiling Wall Pole Chain Suspension GRP Fibreglass Body Injection Moulded Polycarbonate Lens with Internal Prism - CODE CRI K W (system) Lm (system) Chadd/80/40/64 80+ 4000K 64W 5949Lm Aimon Designed for Zones 2 and 22 hazardous areas Explosion Protection: Ex Na IIC T6 Gc / Ex tc IIIC T85ºC Dc/Db Efficacy of up to 136Lm/W Minimum lumen maintenance: 60 000h (L70B10) Ordering example: Product Name/Length/CRI/Kelvin/Wattage (e.g. Aimon/6/80/50/38) 100-277V CRI 80+ Pendant Ceiling Wall Pole Die-cast Aluminium Heat & Impact Resistant Polycarbonate 120 (Clear or diffused) CODE Length CRI K W (system) Lm Aimon/6/80/50/38 600mm 80+ 5000K 38W 5035Lm Aimon/12/80/50/74 1200mm 80+ 5000K 74W 10097Lm Hazard Zone 2 LED Protected Catalogue Province Lighting 19
Ilma Designed for Zones 2, 21 and 22 hazardous areas Glare free Efficacy of up to 92Lm/W Minimum lumen maintenance: 50 000h (L90B10) Ordering example: Product Name/Length/CRI/Kelvin/Wattage (e.g. Ilma/7/80/40/33) 220-240V CRI 80+ Pole Clamp Mounting Hook Suspension 304 Stainless Steel Housing Clear Tempered Glass - CODE Length CRI K W (system) Lm Ilma/7/80/40/33 790mm 80+ 4000K 33W 2903Lm Ilma/13/80/40/64 1372mm 80+ 4000K 64W 5949Lm Alvaro Designed for Zones 2, 21 and 22 hazardous areas Explosion Protection: Ex na IIC T4 Gc Minimum lumen maintenance: 50 000h (L70B10) Ordering example: Product Name/Kelvin/Wattage (e.g. Alvaro/50/30) 220-240V - Ceiling Wall Pole Die-cast Aluminium Clear Armour Plate Glass - CODE CRI K W (system) Lm (system) Alvaro/50/30-5000K 30W 2471Lm 20 Province Lighting Hazard Zone 2 LED Protected Catalogue
Prison Luminaires 21 Prison Luminaires LED Protected Catalogue Province Lighting 21
Ritza Suitable for use in prison cell subway, magistrate/police holding cells, railway stations and small factories Vandal resistant screws SABS certified complying with SABS/IEC 60598 Ordering example: Product Name/Night Light/Length/Wattage (e.g. Ritza/7/18) Module - T8 Lamps Surface Mounted Powder Coated 304 or 316 Stainless Steel Body JB Polycarbonate Diffuser - CODE Length W (system) Lamp Ritza/7/18 740mm 52W 2x18W RitzaNL/7/18 740mm 60W 2x18W / 1x9W CFL Ritza/13/36 1340mm 41W 36W Ritza/13/2x36 1340mm 84W 2x36W RitzaNL/13/2x36 1340mm 98W 2x36W / 1x9W CFL Ritza/16/58 1640mm 63W 58W Ritza/16/2x36 1640mm 156W 2x58W RitzaNL/16/2x58 1640mm 165W 2x58W / 1x9W CFL NL - with Night Light Edo Suitable for use in prison cell subway, magistrate/police holding cells, railway stations and small factories Vandal resistant screws SABS certified complying with SABS/IEC 60598 Ordering example: Product Name/CRI/Kelvin/Wattage (e.g. Blaz/80/50/21) Module - T8 Lamps Surface Mounted Powder Coated 304 or 316 Stainless Steel Body Clear Polycarbonate Lens - CODE Length W (system) Lamp Edo/3/35 355mm 35W 2x11W CFL Edo/6/52 686mm 52W 2x18W EdoNL/6/60 686mm 60W 2x18W / 1x9W CFL Edo/13/41 1300mm 41W 1x36W Edo/13/89 1300mm 89W 2x36W EdoNL/13/98 1300mm 98W 2x36W / 1x9W CFL Edo/16/63 1600mm 63W 1x58W Edo/16/156 1600mm 156W 2x58W EdoNL/16/165 1600mm 165W 2x58W / 1x9W CFL NL - with Night Light 22 Province Lighting Prison Luminaires LED Protected Catalogue
Prison Luminaires LED Protected Catalogue Province Lighting 23
Head Office Cape Town 100 Upper Canterbury Street, Cape Town +27 21 464 4661 Johannesburg Unit 5a Galaxy Park, Galaxy Road, Linbro Park +27 11 262 5179 Pretoria Unit 11, Lenchen Park, Lenchen Road South, Centurion Tel: +27 12 663 5921 Namibia Unit 2 Tesoro Building, 31 TV More Street, Windhoek +264 61 40 0339 www.provincelighting.co.za FACEBOOK DISCLAIMER: While every effort has been made to ensure that the information contained within this catalogue is accurate and up to date, Province Lighting makes no warranty, representation or undertaking whether expressed or implied, nor does it assume any legal liability, whether direct or indirect, or responsibility for the accuracy, completeness, or usefulness of any information.