Table of Contents Forward... 4 Quality Policy... 4 Safety Instructions... 5 Design Parameters... 6 Section A Unit Operation... 7 Hands Free Operation... 7 Cycle of Operation... 12 Sequence of Operation... 13 Section B Unit Maintenance... 19 Preventative Maintenance Schedule... 20 Fault Finding Guide... 21 Appendix A Faults... 22 Appendix B Additional Faults not detected by controller... 25 Electrical Diagram Energy Saver Detergent 20 Amp Models ES910... 27 Electrical Diagram Energy Saver Detergent 10 Amp Models ES930... 28 Section C Unit Installation... 29 Service Connections... 29 Dimensions and Service Entry Points... 30 Electrical... 31 Post Installation Precautions... 31 Positioning of Flusher / Sanitizer... 32 Installation and Service Connection Layout details... 34 Plumbing... 35 Unit Specifications... 37 Warranty Statement Australia Only... 38 Quick Reference Guide... 41 Issue 17 Page 3 23 rd August 2013
WARNINGS SAFETY INSTRUCTIONS Be aware of 240V Voltage Disconnect power when servicing Mains power ISO switch must be in an accessible position so devise can be isolated from mains power during service. Be aware of steam discharge. Goods and racks are hot to handle Safety Gloves and Goggles must be worn when changing detergent mode Safety Clothing with reflective tape can activate the hands free sensor when device is in standby Be aware of hot pipes and hoses from Steam and hot water Install temperature probes and Element over temperature protection thermal cut-outs correctly. Issue 17 Page 5 23 rd August 2013
Design Parameters The Malmet Sanitizer has been designed within the following parameters: a) A single bedpan with lid and two urine bottles can be emptied, cleaned and sanitized during each automatic cycle. The utensils that can be cleaned in the machine are:- i) Standard size bed pans ii) Standard commode bowl iii) Standard male and female urine bottles iv) Most plastic urine bottles including male non-spill and female cervec v) Small Slipper pan b) The cradle is designed to ensure that utensils are not dislodged during the cleaning cycle, the contents are emptied during door closure. c) The chamber and door are self-cleaning and do not permit water or soil to remain after a properly completed cycle. Steam sanitation ensures all internal surfaces are totally clean and safe. d) The flush and clean stage: i) Removes the soil ii) Clears the trap e) A complete cycle is completed in approximately four (4) minutes for the 20 Amp Sanitizer and six (6) minutes and thirty (30) seconds for the 10 Amp Sanitiser NOTE: Dependant on ambient air temperature. Note: If the machine is turned off or on initial start up, the first cycle will take longer as the machine has to raise the temperature of cold water to 90 C. Disconnect power when servicing Issue 17 Page 6 23 rd August 2013
Section A Unit Operation Hands Free Operation Zero Contamination Totally Hands Free The Malmet Energy Saver is fully automatic. Door open, door close and cycle start can be activated without touching the machine. Front View Manual operation of the door and a manual start button are available. To Operate To Open Door To Close Door Break Sensor Beam Break Sensor Beam To Start Cycle Break Sensor Beam once when GREEN LED s flash within 8 seconds after door Closure. Note: If door is opened then closed and cycle has not commenced the beam must be broken twice. Issue 17 Page 7 23 rd August 2013
Detergent A detergent system is available that delivers 30ml of concentrated detergent in the initial wash. Should the cold water tank overflow into the soil line the water overflow YELLOW LED will illuminate. Detergent out condition To avoid the detergent out condition check the low level mark on detergent door, replace detergent when the detergent level reaches this mark. Low Level mark, replace detergent. Issue 17 Page 8 23 rd August 2013
Changing the Detergent Bottle WARNING SAFETY GLOVES AND GOGGLES MUST BE WORN WHEN CHANGING DETERGENT 1. Pull latch on detergent door and open. 2. Unscrew cap and pull out with suction hose. (Let hose hang on detergent chamber.) 3. Remove empty bottle and replace with full bottle. Note: Leave cap on new bottle until in position. 4. Remove cap on new bottle and fit existing hose and cap. 5. Close detergent door. 6. Restart machine operation as normal. Issue 17 Page 9 23 rd August 2013
Bed Pan + Urinal Bottles Slipper Pan + Urinal Bottles Push down Slipper Pan until it locks into position Issue 17 Page 10 23 rd August 2013
Standard Commode Bowl + Urinal Bottles Large Commode Bowl + Urinal Bottles Issue 17 Page 11 23 rd August 2013
Cycle of Operation Stage 1 Initial Wash One rotating 180 back spray Two fixed 60 top sprays Two fixed urinal sprays Rinse for 10 seconds. Detergent pump on for 9 seconds to add 30ml of concentrate to pump. Main pump on for 3 seconds to apply detergent. Pause for 40 seconds. Rinse for 10 seconds to wash detergent off. Stage 2 Cleaning / Sanitizing Steam is delivered into the sealed wash chamber. Steam continues to clean the utensils and increases the surface temperature of utensils to a minimum of 90 C for 65 seconds Australian Standard AS4187 Cleaning, Disinfecting of Reusable Hospital Equipment Stage 3 Cool Down Rinse One 60 fine mist top spray delivers cold water di rect from mains. Utensils are cooled to 55 C for safe handling. Issue 17 Page 12 23 rd August 2013
Sequence of Operation 1. Providing machine is installed into position with power and water connected push power on button. 2. When the unit is turned on via the display panel the display shows fill indicating steam generator and cold water tanks are filling to the high water level. At this stage the unit will not commence a cycle until Step 5. 3. Once the steam tank water level probes sense the tank is full it will start heating. 4. The steam tank is heated to temperature 90 C - 9 2 C. The machine is now ready to commence a cycle. The display shows rdy (ready). 5. The operator breaks the infra-red beam, which opens the door. The display shows open. Note: Whenever the door is opened the elements are in the off mode. Issue 17 Page 13 23 rd August 2013
6. Once the machine is loaded the operator breaks the infra-red beam to close the door. The display shows shut. 7. When the door is fully closed 2 GREEN LED s will flash in the infra-red sensor area for 8 seconds to advise the user to break the beam again to start a cycle. The display shows rdy. If the 8 seconds has elapsed the flashing LED s will stop and the unit will not start for a cycle. The operator has to repeat the process from Step 5 (or press manual start). Note: If this occurs the beam must be broken twice. Note: On 10A models if the steam generator temperature is not at 90 C after the beam has been broken or the manual start button pressed. The display will show CYCL, the Green led s will stop flashing and stay on. When the steam generator had reached temperature the display will show Rins the wash cycle will start automatically. 8. Once a cycle has been initiated the elements are turned on in the steam tank to start heating the water. The wash pump is turned on for 10 seconds for the initial wash. The display shows rins. Issue 17 Page 14 23 rd August 2013
9. Detergent pump comes on delivering 30ml of concentrate to rinse pump. The display shows det. 10. Rinse pump comes on to distribute detergent over and inside items The display shows rins. 11. Pause for 40 seconds so detergent can take effect The display shows paus. 12. Rinse pump comes on for 10 seconds to rinse detergent from items Issue 17 Page 15 23 rd August 2013
The display shows rins. 9. Once the wash cycle is complete the display will flash 90 (indicating 90 C). This is the critical temperature that must be reached before the sanitation cycle can commence. At this point the fill solenoid is disabled and will not operate unit Step 12. 10. The elements in the steam generator heat to produce steam, which is directed into the wash chamber raising the internal cabinet temperature above 90 C. 11. Once the internal cabinet temperature has reached 90 C the sanitization cycle will commence. This display shows the actual cabinet temperature. ACTUAL CABINET TEMP. 12. All 3 elements on 20amp models and all 2 elements on 10amp models will continue to heat during the sanitization cycle until the internal cabinet temperature reaches 91 C. Issue 17 Page 16 23 rd August 2013
13. At 91 C one element will turn off and at 92 C a nother element will turn off, on 20amp models, on 10amp models at 91 C one element will tu rn off. One element will remain on until 15 seconds before the end of the cycle. If the internal cabinet temperature falls below 92 C the second element is turned back on the third respectively if the cabinet temperature falls below 91 C. Note: Regardless of element combinations 15 seconds before the end of the cycle ALL elements will turn off. This is to overcome the effects of overshoot in the steam generator producing steam at the end of the sanitization cycle. 14. The maximum time allowable for the sanitization cycle is 10 minutes. If this time is exceeded then the machine will go to fault and elements turn off. 15. After the sanitization cycle is complete the cooling solenoid will turn on for 15 seconds. This will cool down the surface temperature of the utensils and make them safe to handle. The display shows cool. This water is direct from the mains. 16. At the end of the cool down rinse, the display shows end. This will be displayed until the door is re-opened. 17. If not used the unit steam generator temperature will be kept at the temperature of 85 C- 90 C for a period of 15 minutes. If the unit is st ill not used it will enter into idle mode and the elements will only come on at 50 C and rise to the temperature of 90 C repeatedly until the cycle is started again. Display Board Issue 17 Page 17 23 rd August 2013
Green LED Display Door Open Door Closed Steam Generator Fill Cycle Ready Cycle Started Detergent Pause open shut fill rdy rins det paus Sanitization Cycle Started Flashing 90 C Sanitization Temperature Reached actual temp C Cool Down Final Rinse End Of Cycle Yellow LED illuminates on Control Panel cool end Overflow 2 flashing Green LED in Activation Area Cycle Can Be Started (8 Seconds) Issue 17 Page 18 23 rd August 2013
Section B Unit Maintenance A qualified person should carry out all maintenance, preventative or breakdown. Failure to comply with this condition may result in unsafe conditions. The Malmet Energy Saver is self-cleaning, but proper care should be taken to ensure that the unit is cleaned and maintained in accordance with the maintenance instructions for Malmet Flusher / Sanitizers and in accordance with all other regulatory and commonsense practices. Preventative Maintenance Schedule Daily Maintenance (Operator or Maintenance Technician) a) Wipe out the inside of the door and chamber with warm water and detergent. A wipe with disinfectant is also desirable. b) Wipe over outside stainless steel panels with a stainless steel cleaner. c) Wipe the front control panel with a soft cloth and mild detergent as necessary. Care should be taken not to damage the digital display or to activate a cycle. d) Check level in detergent bottle, replenish as necessary (Detergent Models Only) Bi-Monthly (Maintenance Technician) a) Check for steam or water leaks. Tighten union, hose clamps and glands where necessary. b) Remove and clean out sprays and bottle hooks (unscrew from inside chamber). Clean in ultrasonic cleaner if available. c) Remove level probe in steam generator tank and clean off any build up of residue. d) Remove temperature probes in steam tank and chamber and clean off any build up of residue. e) Visually inspect build up of residue in steam tank, especially in areas of poor water quality. f) Check filter in the water inlet solenoid valve and clean as necessary. g) Check and tighten, if necessary, all electrical connections Stainless Steel Maintenance/Care Under normal usage, stainless steel products require regular cleaning with a soft clean rag moistened with a mild detergent followed by a water moistened clean rag and then a dry rag. The #4 satin finish steel should be protected against Muriatic acid and caustic or abrasive materials and harsh cleaning detergents. In the event such agents cause discoloration, polish with a stainless steel cleaner such as 3M Stainless Steel Cleaner & Polish and 3M Scotch Brite pad. Issue 17 Page 19 23 rd August 2013
Recommended Preventative Maintenance Schedule (to be performed by a qualified maintenance person) To be performed THREE TIMES YEARLY for units in constant day and night use and HALF YEARLY for units in lesser usage situations. WARNING 240 VOLTS ISOLATE UNIT FROM ELECTRIC SUPPLY BEFORE SERVICING. a) Remove top and side panels and front bottom panel. Note: Panel removal i) Remove 2 self-tapping screws on the top panel. ii) Push the side panel back then lift up to remove. iii) Remove 2 x 3/16 screws from bottom front panel. b) Remove three sprays, two bottle hooks and rotary nozzle from inside the chamber check that the holes are clear and clean as necessary (hold under tap and pressurise or clean in ultrasonic cleaner). In areas with hard water or high minerals in water supply, chemical descaler may be the quickest and easiest means to remove built up deposits. Replace sprays and bottle hooks. c) Start cycle and check that cold water pump is working, 17 seconds of the cycle. d) After ascertaining that the pump is working properly, check the solenoid operation in the cold water tank. Check steam sensor (steam generator) maintenance. e) Make sure the solenoids are completely shutting off and levels are not creeping up, if so, clean and/or replace the solenoid. f) Tighten the screws retaining the pan rack on the door. ONLY IF NECESSARY AFTER VISUAL CHECK a) Clean dust and grit off components. Malmet will make available on request circuit diagrams, component parts lists, descriptions, calibration instructions, or information which will assist the user s appropriately qualified technical personnel to repair those parts of the product. Issue 17 Page 20 23 rd August 2013
Fault Finding Guide The unit is controlled by a sophisticated micro-processor. The processor has fault detection capability and indicates faults by code on the digital display; Table B1 indicates these faults. For a more detailed description of these fault conditions see Appendix A Faults. Fault No. Description 01 Door Open Fault Not Confirmed Door Closed 02 Wash / Sanitize Cycle Time Out 03 Fault Hot Water Probes 04 Door Motor Activation Time Out 06 Hot Water Tank Fill Time Exceeded 07 Hot Water Tank Low Water Level Sensed During Cycle 08 Door Closure Fault Not Confirmed Door Open 09 Failed To Reach Sanitize Start Temperature Resulting In Time Out 10 Sanitizer Temperature Not Maintained Resulting In Cycle Time Out 12 Hot Tank Short Circuit Temperature Sensor 13 Hot Tank Open Circuit Temperature Sensor 14 Sanitize Chamber Short Circuit Temperature Sensor 15 Sanitize Chamber Open Circuit Temperature Sensor Table B1 Note: If a fault is displayed on the LED display, turn unit off and turn it back on, press START to try to complete a cycle. If a fault persists contact a service person. Record the fault code that has appeared for the Service Technician Issue 17 Page 21 23 rd August 2013
Appendix A Faults Diagram B1 (below) shows an example of fault mode display (Fault 01 indicated). Diagram B1 Following is a more detailed list of fault conditions and most likely cause. Fault 01 Door Open Fault Not Confirmed Door Closed (i.e. Door switch still indicates open) Cause Door limit switch stuck out/broken Fault 02 Wash / Sanitize Cycle Time Out (taking too long to complete cycle) Cause Steam leak Final rinse solenoid stuck open Faulty temperature sensor hot water tank Blown element leg Steam condensate leaking cold water into chamber Faulty temperature sensor chamber Fault 03 Faulty Hot Water Probes (high indicates water, but low does not indicate water) Cause Faulty water level probe Fault 04 Door Motor Activation Time Out (taking too long to close or open door) Cause Faulty door actuator Door axle bar sticking Issue 17 Page 22 23 rd August 2013
Fault 06 Hot Water Tank Fill Time Exceeded (high level not reached during pre-fill, resulting in time out) Cause Faulty fill solenoid Faulty water level probe Cold water tank empty or not filling quick enough Low water pressure Fault 07 Hot Water Tank Low Water Level Sensed During Cycle Cause Faulty water level probe Cold water tank empty or not filling quick enough Leaking tank or hose Element stuck on Condensing coil blocked Fault 08 Door Closure Fault Not Confirmed Door Open (door switch still indicates closed) Cause Door limit switch stuck on Fault 09 Failed To Reach Sanitize Start Temperature Resulting In Time Out Cause Steam leak Final rinse solenoid stuck open Faulty temperature sensor hot water tank Blown element leg Steam condensate leaking cold water into chamber Faulty temperature sensor chamber Door not reaching interlocking micro switch. Door not fully closed. Over Temperature Board (Power to element open circuit) Element overtemp protection manual reset thermal cut-out switch open circuit. Fault 10 Sanitize Temperature Not Maintained Resulting In Cycle Time Out Cause Steam leak Final rinse solenoid stuck open Faulty temperature sensor hot water tank Blown element leg Steam condensate leaking cold water into chamber Fault temperature sensor chamber Fault 12 Hot Tank Short Temperature Sensor Fault 13 Hot Tank Open Circuit Temperature Sensor Issue 17 Page 23 23 rd August 2013
Fault 14 Sanitize Chamber Short Circuit Temperature Sensor Fault 15 Sanitize Chamber Open Circuit Temperature Sensor Cold Water Overflow Indication The Yellow LED is used for Cold Tank Overflow. Overflow is indicated by a STEADY ON LED, whenever the overflow level is detected. Issue 17 Page 24 23 rd August 2013
Appendix B Additional Faults not detected by controller Section 1 Faults These are other faults that may occur which the controller cannot detect (the controller may however indicate a fault with the following conditions). Not Washing Pans 1. Check that the cold water pump is working. 2. Check that there is cold water in the tank. 3. Check sprays. 4. Check bedpan position in door cradle. (Diagram B2) No Power to Control Box 1. Check main power. 2. Check power to control boards Leaking Water onto the Floor 1. Check all hose fittings. 2. Check water levels and water probes. 3. Check pump seals. 4. Check door seal. Issue 17 Page 25 23 rd August 2013
Loading Bed Pans 200m Diagram B2 Side View Diagram B3 Top View Diagram B4 Issue 17 Page 26 23 rd August 2013
Electrical Diagram Energy Saver Detergent 20 Amp Models ES910 DRG: 91-2110_P10 Issue 17 Page 27 23 rd August 2013
Electrical Diagram Energy Saver Detergent 10 Amp Models ES930 DRG: 91-2118_P2 Issue 17 Page 28 23 rd August 2013
Section C Unit Installation To avoid problems with this unit, these Installation Guidelines should be followed. Installations must be carried out by a qualified and licensed tradesperson. All units must be earthed. Service Connections Service Connections for Energy Saver Model: NOTE: Plumbing connection must comply to AS3500 MODEL COLD WATER SOIL LINE ELECTRICAL ES910 G¾ Male 100mm S or P Trap ES930 G¾ Male 100mm S or P Trap 240V 1 phase @ 20 amps 50 hertz 240V 1 phase @ 10 amps 50 hertz Issue 17 Page 29 23 rd August 2013
Dimensions and Service Entry Points 595 Cold Water Mains Inlet ¾ Power Supply Lead 20 Amp Cold Water Tank 1305 1245 100 Front View Rear View 660 Control Panel Chamber 365 Detergent Door P Trap Left View Right View Diagram C1 Issue 17 Page 30 23 rd August 2013
Electrical The Energy Saver machine requires only single phase 240 volts and 50 hertz. 10 Amp Unit To be hard wired to a lockout isolation switch. Switch must be wired to 10A max Circuit breaker at main SW Board 20 Amp Unit To be hard wired to a lockout isolation switch. Switch must be wired to 20A Circuit breaker at main SW Board Hard wired iso switch should be placed on the wall approximately 1500mm above floor level adjacent to the machine. The power electrical lead exits the machine approximately 1200mm above floor level on the right hand side of the machine. 10 and 20 Amp machines are supplied with an electrical power lead for hard wiring to an isolation switch. If the supply cord is damaged, it shall be replaced by the manufacturer or its service agent or similarly qualified person in order to avoid hazard. ALL MACHINES MUST BE EARTHED. If a three-phase isolation switch is already in position you can use one phase and the neutral for connection. Mains power ISO switch must be in an accessible position so devise can be isolated from mains power during service. Note The maximum permissible system impedance Zsys : Z = 0.220 Ohm + j 0.137 Ohm (0.220 Ohm + 437 µh) Post Installation Precautions a) Before switching the unit on make sure the water tap is on. b) Turn on the power at the isolation switch and press the standby button on the front display. The digital display will illuminate. c) The water in the steam tank is heated to the required temperature. In the first instance there will be a delay as cold water is heated to 90 C. This delay will not re-occur while the power remains switched on. d) Flush approximately ½ a litre of water down the cold-water tank overflow pipe. This will fill the S Trap at the hose junction and prevent steam coming back up into the cold water tank. e) The machine will display rdy (ready) when the water levels are reached. Note: DO NOT USE THE UNIT WITHOUT THE WATER SUPPLY TURNED ON. Issue 17 Page 31 23 rd August 2013
Positioning of Flusher / Sanitizer Freestanding Model Model ES910 ES930 Placement Access Required Unit Dimensions Height Width Depth (mm) Freestanding Both Sides 1305 595 660 For Freestanding model, please allow sufficient room for servicing purposes. Recommended space requirements 200mm on either side and 150mm at the rear of the unit. New Buildings Service connections are normally pre-placed after planning and consultation with all interested parties. Installation is by connection to the services provided. As the soil line (sewerage outlet) is the least flexible of all the connections, this usually influences the decision as to where to place the Flusher / Sanitizer. If an existing soil line can be utilised this will represent a cost saving. The Flusher / Sanitizer is supplied with either a S or P Trap as nominated by the Purchaser. The S Trap connects through the floor and the P Trap connects through the back wall. The trap section is easily removed if the wrong trap has been ordered. Refer to Diagram C2 for trap connections. Potential electromagnetic or other interference between other EQUIPMENT and other devises can possibly affect the Infra red hands free operation sensor. It is advisable to check all the equipment and devices in the intended installation area that have infra red operation. Electromagnetic interference can be prevented by installing the device in non patient areas of hospital (or similar). Issue 17 Page 32 23 rd August 2013
Note: Bell Ends can be cut off to suit Diagram C2 FOR REASONABLE CONNECTION WORKING SPACE ALLOW 150-200mm FROM REAR OF MACHINE TO WALL FREE STANDING S TRAP PIPE POSITIONING The centre of the soil line to receive the S Trap should be approximately 272mm from the back wall. To allow for normal recommended minimum service access, space soil line 600/700mm from side wall. If space restrictions do not allow for recommended side service access, we suggest preference be given to providing the most space available on the right hand side as you look at the front of the machine. This will ease any difficulty in servicing the steam tank element and probe. FREE STANDING P TRAP PIPE POSITIONING The centre of the soil line to receive the P Trap should be approximately 410mm from the floor when the unit is positioned 150mm from the wall. Because this pipe is graded to 5 this measurement will vary as the unit is installed closer or further away from the back wall. The Machine is 600mm wide and the centre of the trap is 300mm from each side. Steam Venting No external vent pipework is required as the machine is designed to condensate all visible steam within the machine. Issue 17 Page 33 23 rd August 2013
INSTALLATION AND SERVICE CONNECTION LAYOUT DETAILS Issue 17 Page 34 23 rd August 2013
Plumbing Soil Line There is no high temperature water discharged from this machine so no special high temperature pipework is necessary. Soil line connection is by a pan collar or other preferred method. If the belled end on the polyethylene moulded trap is not required it can easily be cut off to provide a straight pipe connection. Level the unit by using the flanged screw in legs and if possible maintain approximately 100mm floor clearance for ease of floor cleaning. We recommend some of the leg flanges are fixed to the floor via stainless self tapping screws, dyna bolts or similar to prevent sideways movements and damage to services and soil line connections. Soil line to protrude from the floor or wall at a minimum of 100mm. Water ONLY COLD WATER CONNECTIONS IS REQUIRED. The machine can be connected to any normal mains pressure cold water supply as an AIRBREAK is incorporated in the design of the cold water tank. The water supply should be connected to an isolating valve or cistern stopcock placed approximately 1200mm from the floor to the left-had side of the machine. (Preferably not behind the machine) Minimum water pressure 95 Kpa. Issue 17 Page 35 23 rd August 2013
TECHNICAL SPECIFICATIONS POWER AND WATER CONSUMPTION DATA MODEL Avg Cycles per/hr Avg Cycle min/sec Avg kwh per cycle CW Avg Lt per cycle ES 910 20A DET 11 5.3 0.300 36 ES930 10A DET 7.7 7.5 0.236 35.5 NOTE: Values may change due to operating and supply service conditions. Issue 17 Page 36 23 rd August 2013
Unit Specifications Electrical Rating ES910 Volts 240V APPROVALS Phase / Hz Amps 1 ph / 50 Hz 20 Amps Environment operating conditions Temperature +10 C to +25 C Relative Humidity +30% to 70% Element Rated 4.5kW Electrical Rating ES930 Overtemp protection Volts Phase / Hz Amps 240V Thermal cut-out switch 3 pole set point 115 C Manual reset 1 ph / 50 Hz 10 Amps Element Rated 2.2kW Overtemp protection Thermal cut-out switch 3 pole set point 115 C Manual reset Fuse: Transformer Cylinder type F3.15AL 250V Fuse F1 : Power supply PCB Cylinder type T315mA 250V PCB (Printed Circuit Board) Spray System Wash Chamber Soil line Connection Main Wash Cool Down Material Capacity 1 x Rotating 180 Nozzle 2 x Fixed 60 Nozzles 2 x Fixed 0 Nozzle 1 x Fixed 60 Nozzle 1.2mm stainless steel 2 x Urinal Bottles and one of the following: 1 x Bed Pan & Lid 1 x Commode & Lid 1 x Small Commode & Lid 1 x Small Slipper Pan & Lid Type S or P Trap (6mm PE) Complies to AS 2887 Size 100mm ID & AS/NZS 3500.2:2003 Backflow Prevention Air Gap (RAG) AS 2845.2-1996 Water Supply Cold Temp Pressure (Static) 5 25 C @ 100 400kpa Water Inlet Valve connection Solenoid 240V G¾ Male WRAS Certified Hose valve to Cold Water Tank s/steel Braided 10mm WRAS Certified Frame Material stainless steel Detergent Malmet specific (5Lt) Detergent concentrate Caustic Alkaline ARTGC Class 1 Transport and Storage Fragile Keep away from rain Do not stack Environment transport conditions Temperature +10 C to +40 C Relative Humidity +30% to 75% Issue 17 Page 37 23 rd August 2013
Warranty Statement Australia Only Subject to the following conditions we provide, from the date of purchase, the following warranty: Functional components found within the unit to be defective in workmanship or material will be repaired or replaced free of charge subject to the periods of warranty specified. A decision regarding whether the defective components will be repaired or replaced will be determined at the sole discretion of Malmet (Australia) Pty Ltd ( Malmet ) or its authorized agents or representatives. The structural warranty covers any structural components within the unit, which fail to perform their intended function due to faulty manufacture or deterioration within the warranty period. This warranty only covers products manufactured by Malmet. This warranty is provided, and operates in addition to, the statutory warranties Malmet provides you as a consumer under the Australian Consumer Law or by virtue of any other applicable legislation. CONDITIONS AND EXCLUSIONS Equipment must be installed according to our instructions (outlined in our Operation, Maintenance and Installation Manual) and operated to the purpose it was designed. To the extent permitted by law, this warranty shall not cover damage, malfunction or failure resulting from accident, misuse or misapplication, improper or unauthorised repair, neglect or modification or use of unauthorised replacement parts or accessories, inclusive of detergent, or improper voltage. The warranty shall be void if the serial number is removed or altered. Parts damaged in transit back to Malmet Leeton, due to poor packaging, could result in the warranty claim being rejected. Any part tampered with or which has been altered by unauthorised repairs and or modifications, will be rejected under a warranty claim. Reasonable access must be allowed for maintenance. If any additional equipment is needed to provide access to the unit, this must be provided (and paid for) by the owner. It is the owner s responsibility to provide safe access to the unit. Malmet, or any of its authorised service outlets, may refuse to perform maintenance or warranty work if access is unsafe, as determined by Malmet or any of its authorized service outlets at their sole discretion (acting reasonably). Should a warranty claim be rejected you will be advised in writing with a full explanation of our reasons. It is our policy to have a Warranty Claim Procedure that is fair to our customers and provides an efficient system of replacement and/or repair of faulty parts. If at any time you believe we are not meeting our commitment to you please contact Malmet Head Office Leeton by telephone on (02) 6953 7677 or in writing to PO Box 373, Leeton NSW 2705. To the extent permitted by law, no responsibility will be accepted for outside elements including, but not limited to storms, pest and vermin that may cause damage to the unit. Issue 17 Page 38 23 rd August 2013
To the extent permitted by law, no responsibility will be accepted for damage incurred as a result of, or incidental to, electrical surges or brown outs or for any other consequential damages. If there is no certificate of compliance for plumbing or electrical, Malmet reserves the right to refuse service on non-compliant installations. To the extent permitted by law, claims for damage to contents, carpet, ceilings, foundations or any other consequential loss either direct or indirect resulting from, power spikes, incorrect operation, incorrect installation, faulty product or any other cause, are excluded. This warranty, and to the extent permitted by law, any warranties owed by Malmet under the Australian Consumer Law or other applicable legislation, are not transferrable and cannot be sold, assigned or transferred in any other way from the purchaser to any other person. To the extent permitted by law, unauthorised use of any parts that were not supplied or approved for use in the applicable unit by Malmet will result in this warranty and any warranty claims applicable to that unit being void. Warranty labour (service work) shall not include units located outside of city metropolitan areas. Costs outside these areas shall be borne by the Customer. The Customer shall be notified of this prior to the warranty call out. To the extent permitted by law, a charge will be made for work done or a service call made where: There is no default apparent with the unit, as determined by Malmet or its authorized representative or agent at their sole discretion (acting reasonably). The defective operation of the unit is due to failure of electricity or water supply. Defects are caused by neglect, incorrect application, abuse or by accidental damage of the unit. An unauthorised person has attempted to repair the unit. Harsh environmental situations including, but not limited to, water quality that may cause the water tank damage can not be considered warranty. How to make a claim under this warranty: If you believe there is a defect in a unit you have purchased from Malmet, you must notify Malmet in writing of such defect, by sending a letter ( Notice of Defect ) to Malmet at PO Box 373, Leeton NSW 2705 prior to the expiration of the applicable warranty period set out in this warranty. For the avoidance of doubt, Malmet must receive your Notice of Defect prior to the expiration of the warranty period, and will be deemed to receive such Notice of Defect one business day (in the state of New South Wales) after you post the Notice of Defect. To the extent permitted by law, Malmet will not reimburse you for any expense you incur in claiming or attempting to make a claim for repair or replacement of a component under this warranty. Australian Consumer Law Disclaimer: Our goods come with guarantees that cannot be excluded under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Issue 17 Page 39 23 rd August 2013
Warranty on Replacement Parts Parts replaced under warranty are warranted for the balance of the original warranty period for that product. Unit Components Structural Guarantee All other components Parts & Labour 1 Year 1 Year Date Sold:... Warranty Expiry Date: Sold To: For Service Contact: Proof of Purchase It is important that the name of the distributor from whom you purchased your product and the name of the installer are recorded at the front page of this manual. The installer is responsible for the correct installation, start up and demonstrating the operation of this product. They are also responsible for issuing the relevant certificates of compliance (these may differ from state to state). Please attach your proof of purchase. Your receipt/invoice is your warranty and will be required to validate any warranty. E.&O.E. In the interest of continued product improvement, Malmet (Australia) Pty Ltd reserves the right to alter specifications without notice. Issue 17 Page 40 23 rd August 2013
MALMET ES BEDPAN FLUSHER SANITIZER Quick Reference Guide For Complete Instructions please refer to the Operations, Maintenance and Installation Manual on this unit. Front Display Panel LED s Infra Red Beam OPERATING MACHINE 1. OPEN DOOR BREAK BEAM WITH CLOSED FIST or PAN/BOTTLE 2. LOAD PAN & BOTTLES AS PER INSTRUCTIONS (Page 6) 3. CLOSE DOOR & START CYCLE - BREAK BEAM WITH CLOSED FIST a. DOOR WILL CLOSE Machine displays rdy b. BREAK BEAM within 8 seconds with CLOSED FIST and cycle will start. If not broken in 8 seconds beam must be broken TWICE to reopen. BEDPAN INSERTION Refer Page 10 in the Operation, Maintenance and Installation Manual. STANDARD SLIPPER PAN INSERTION Pan must be firmly pushed down and locked into rack. Refer Page 10 in the Operation, Maintenance and Installation Manual. INSERT THIS END OF BEDPAN FIRST INSERT THIS END OF SLIPPER PAN FIRST E & O E In the interest of continued product improvement, Malmet (Australia) Pty Ltd reserves the right to alter specifications without notice October 2005 Issue 17 Page 41 23 rd August 2013