Replacement Parts List No. 7000900 Revision E 04/06 McQuay Templifier Scroll Compressor Water Heater TGZ 040-90 Vintage A To find your Daikin Applied parts distributor, call -800-77-787 or visit www.daikinapplied.com
Contents Parts List Revision History... Nomenclature Serial Number...4 Unit Model Number- Dataplate...4 Unit Model Number- Complete...4, Electrical Legend...6 Unit Layout...7 Refrigeration Section Compressors, Evaporator, Condenser- TGZ040-060A...8 Compressors, Sound Blankets- TGZ040-060A...9 Compressors, Evaporator, Condenser- TGZ080-0A...0 Compressors, Sound Blankets- TGZ080-0A... Compressors, Evaporator, Condenser- TGZ0-90A... Compressors, Sound Blankets- TGZ0-90A... Compressor Trio Piping and Mounting... Liquid Line, Hot Gas Bypass TGZ040-060A...4 TGZ080-0A... TGZ0-90A...6 Suction Line TGZ040-060A...7 TGZ080-0A...8 TGZ0-90A...9 Discharge Line TGZ040-060A...0 TGZ080-0A... TGZ0-90A... Pass Condenser Detail (Code = )... 4 Pass Condenser Detail (Code = 4)...4 Shell and Tube Evaporator Detail TGZ0-90A... Water Flow Switch (Code = AA or BB)... Control Panel Control Box Layout...6 Control Box Data Nameplate...6 Common Control Box Components...7 Components TGZ040-080A...8 TGZ00-0A...9 TGZ0-90A...0 Communication Modules... Isolators... Field Installed Accessories... Critical Parts List...CPL Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Parts List Revision History Revision Date Description NEW 0/08 New A /09 Page - Ref # change O'Ring-Suction p/n from E446 to E446. Page 9 - Ref #60 remove BACnet IP/Ethernet Interface Board p/n 0870. Ref #700 remove BACnet MS/TP Interface Board p/n 0880. Ref #87 remove MODBUS Communications Module Only p/n 040. Ref #90 remove LonMark Communications Module Only p/n 0440. B 9/ Cover, Revision pg.: Updated to Daikin McQuay logo format. Page 4, : Updated Nomenclature to Rev. 6//0. Page 9,, : Changed tandem cmprs. to singles. Changed single Sound Blankets to Sound Blanket Kits. Updated & added footnotes. Page 6: Changed "McQuay Parts" to "Daikin McQuay Parts". Moved components table to new page 7. Updated footnote. Page 7 (OLD) (NEW): Updated Isolator p/ns and added drawings. Page 7-0 (NEW): Added Control Box Components tables. Repaginated form and updated TOC. Page 8 (OLD) (NEW): Added Remote Display Kit table & Water Flow Sw. components. Page 9: (OLD) (NEW): Moved Communication Modules into Control Box Section. Repaginated form and updated TOC. C / Page 8: Changed footnote notation "#4". to "#". changed 060 & 080"C" to 060 & "080A". Page 9: Rewrote footnote #4. Page : Changed Water Flow Indicator kit description from "TGZ00-060A" to "TGZ040-060A" D / Page 8: Removed Pressure Transducers from this page, duplication of info on page 7. Page 0: Removed Pressure Transducers from this page, duplication of info on page 7. Page : Removed Pressure Transducers from this page, duplication of info on page 7. Page 6: Corrected part # for Ref. Valve -EXV, was 0860. Page 7: Corrected part# for Schem. EXB Expansion Valve, was 07780. Page : Removed Spring Isolator information, added note to contact Daikin Applied. Page 4: Added Critical Parts List. E 04/06 Page 4: Ref # Valve-TXV; added Ton, removed 6 Ton, corrected quantities. Page : Ref # Valve-TXV; corrected quantities. Page 4: Corrected info for size 0; added columns for 4" and 6". Daikin Applied, 600 Industrial Park Blvd., P.O. Box, Minneapolis, MN 440 (76) -0 Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Plant Identification STN = Staunton, VA U= Unit Nomenclature Serial Number STN U 08 0 08 Unit Model Number- Dataplate TGZ 060 A W Year of Manufacture 08= 008 09= 009 0= 00 etc. Serial Number (build sequence) Month of Manufacture 0= January 07= July 0= February 08= August 0= March 09= September 04= April 0= October 0= May = November 06= June = December Platform W= Standard Packaged Unit Vintage Nominal Tonnage ex. 060= 060 Tons Unit Type: TGZ= Water- Cooled Scroll Compressor Chiller Unit Model Number- Complete TGZ 060A W A NN S S NN A R A BN MSE NONE 7 AL MN V F N AA S HG TE Code 0 0 04 0 06 07 08 09 0 4 6 7 8 9 0 4 NN E N NN DSUDPNNONCPENNNNNNND00 NNNN S 00 400 6 7 8 9 0-6 7, 8 9 40 4 0 Size (in nominal tons) 040A= 40 Tons 'A' Vintage 00A= 0 Tons 'A' Vintage 060A= 60 Tons 'A' Vintage 080A= 80 Tons 'A' Vintage 00A= 00 Tons 'A' Vintage 0A= 0 Tons 'A' Vintage 0A= 0 Tons 'A' Vintage 0A= 0 Tons 'A' Vintage 70A= 70 Tons 'A' Vintage 90A= 90 Tons 'A' Vintage 0 Platform W= Standard Packaged Unit 04 Refrigerant A= R4a 0 Efficiency/Sound NN= Standard Sound WS= With Compressor Sound Reduction 06 Evaporator Insulation S= Single Layer 07 Unit Operation S= Standard Operation (0 F- 60 F Cond. LWT/ 4 F- 8 F Evap. LWT) 08 Always NN 09 Condenser Materials A= Copper Tubes 0 Condenser Connection L= Left Hand R= Right Hand Condenser Water Flow 4= 4 Pass Water Head for 0 F Delta LWT-EWT = Pass Water Head for 0 F Delta LWT-EWT Additional Switch A= Heat/Cool Control Selection Switch Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 4
Nomenclature Unit Model Number- Complete, Continued Communication NN= None LM= LonMark MB= ModBus BN= BACnet w/mstp BE= BACnet w/ethernet 4 Controls MSE= MicroTech II MSD= MicroTech II w/remote Display Overloads NONE= No Compressor Supplementary Overloads WTOL= With Compressor Supplementary Overloads 6 Voltage = 08/60/ 9= 0/60/ 7= 460/60/ 7= 7/60/ 7 Starter AL= Across the Line 8 Power Connection PC= Single Point Power Block & Compressor Circuit Breakers DC= Single Point Disconnect Switch & Compressor Circuit Breakers MN= Multiple Point Power Block; No Compressor Circuit Breakers WN= Multiple Point DS; No Compressor Circuit Breakers DH= High Short Circuit Current Rating w/ Single Point DS 9 Phase Voltage N= None V= Phase & Under/Over Voltage Protection w/led 0 Ground Fault N= No Ground Fault Protection F= Ground Fault Protection for the Unit Unit Options N= No Unit Options Water Flow Indication NN= None AA= Evaporator Only BB= Evaporator & Condenser Unit Controls TE= Thermal Expansion Valve (040-0) EE= Electronic Expansion Valve (0-90) 6 Unit Packaging NN= None SK= Skid PT= Unit Painted SP= SK + PT 7 Approvals E= ETL/CETL Approval M= MEA & ETL/CETL Approval A= No Approval 8 CRN- Evap N= No CRN Required = CRN- BC = CRN- ALB = CRN- SASK 4= CRN- MAN = CRN- ONT 6= CRN- QUE 7= CRN- NB 8= CRN- NS 9= CRN- PEI 0= CRN- NF U= CRN- YUK 9 Always NN 0-6 Unit Start & Warranties 7, 8 Always NNNN 9 Unit- Misc. S= Standard Unit X= Special 40 Revision 00= Latest Revision 4 Condenser LWT 0000= (Ex: 40 F= 400) Field Options S= Single Evap. & Cond. Pumps D= Dual Evap. & Cond. Pumps- Dual Control Output 4 Tubing Options NN= Standard HG= Hot Gas Bypass Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Electrical Legend Sch. Sym. Description Location ABR Alarm Bell Relay Field Mounted CB - 6 Circuit Breaker Control Box CDW Condenser Water Flow Switch Condenser Inlet CFS Condenser Flow Switch Control Box CHW, Chilled Water Flow Switch Evaporator Inlet CHWR, Chilled Water Relay Field Mounted COMPR -6 Compressors Below Control Box CONTROLLER Unit Controller Control Box CT- GFI Ground Fault Sensor Control Box CWPR, Condenser Water Pump Relay Field Mounted DS Disconnect Switch Control Box EXV, EXV Electronic Expansion Valve Liquid Line EXVB, EXVB Electronic Expansion Valve Board Control Box FU4, FU, FU6 Fuses Control Box GF, GF Ground Fault Protection Control Box GND Ground Control Box HCS Heat/Cool Switch Control Box HCS Heat/Cool Switch- Remote Field Mounted HP, High Pressure Switch Discharge Line HPR, HPR High Pressure Relay Control Box HTR-4 Compressor Heaters On Compressor M- M6 Compressor Contactors Control Box M- 6-AUX Auxiliary Contacts Control Box MJ Mechanical Jumper Control Box MP- MP6 Motor Protection On Compressor OL- 6 Overload Control Box PD Power Block Control Box PVM, PVM Phase Voltage Monitor Control Box PS Pumpdown Switch # Side of Control Box PS Pumpdown Switch # Side of Control Box RSS Remote Stop Switch Field Mounted S System Shut-Off Switch Control Box S00 Leaving Water Sensor In Evaporator S0, S0 Suction Pressure Transducer Suction Line S0, S04 Condensing Pressure Transducer Discharge Line S0 Outside Ambient Temperature Sensor Behind Control Box S06 Leaving Water Reset Sensor Field Mounted S07 Demand Limit Reset Field Mounted S08 EWT Temperature Sensor Evaporator S0 Leaving Condenser Temperature Sensor Condenser S, S Suction Temperature Sensor Suction Line S4, S Liquid Temperature Sensor Liquid Line SR, SR Liquid Line Solenoid Relay Control Box SV, SV Liquid Line Solenoids Liquid Line SV, SV6 Hot Gas Bypass Solenoids Hot Gas Bypass Line T Control Transformer Control Box T - T 4V Control Transformers Control Box TB, TB, TB Terminal Blocks Control Box WJ Wire Jumper Control Box Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 6
Unit Layout 0 7 8 8A 8A Ref. No. Description Location Compressors Refrigeration Section Tubing (suction, discharge, hot gas, liquid lines) Refrigeration Section 7 Evaporator Refrigeration Section 8 Condenser Refrigeration Section 8A Condenser Relief & Shut Off Valves Refrigeration Section 0 Control Box Controls Section Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 7
Compressors, Evaporator, Condenser TGZ040-060A Circuit # A Circuit # A 0 00 0 74 44 64 Evaporator Mounting Detail Compressor Mounting Detail 84 48 44 6 0 0 00 Ref Part Part No. Description Number Compressor- Circuit # see next page Crankcase Heater 0880 A Switch- High Pressure- Circuit # 0707400 Compressor- Circuit # see next page Crankcase Heater 0880 A Switch- High Pressure- Circuit # 0707400 6 Screw 0488784 44 Washer- Narrow 0400008 48 Washer- Wide 040006 84 Nut- Lock 074640 00 Evaporator 000 Evaporator 000 0 Well, Sensor- Evaporator 04744 Screw 079780 4 4 4 44 Washer- Plain 040000 8 8 8 64 Washer- Lock 0486484 4 4 4 74 Nut- Hex 0400000 4 4 4 00 Condenser Assembly 4 Pass 06 Condenser Assembly Pass 9000 Condenser Assembly 4 Pass 06 Condenser Assembly Pass 9000 0 Valve- Condenser Shut Off 70999 0 Valve- Condenser Relief 70488 N/S= Not Shown on Diagram. Condenser components are listed on page following Discharge Line components. Code = 4. Code =. 040A 00A 060A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 8
Compressors, Sound Blankets TGZ040-060A 040A 00A 060A Ref Part Part No. Description Number Compressors 0HP 0890 Compressors 0HP 0890 Compressors 0HP 700604 Compressors HP 90 Compressors HP 90 Compressors HP Compressors HP 940 Compressors HP 940 Compressors HP 904 Compressors 0HP 0890 Compressors 0HP 0890 Compressors 0HP 700604 Compressors HP 90 Compressors HP 90 Compressors HP Compressors HP 940 Compressors HP 940 Compressors HP 904 N/S Sound Blanket Kit C0= WS 7766 Sound Blanket Kit C0= WS 77660 4 N/S= Not Shown on Diagram. These Compressors were originally offered as Tandem Compressor Assemblies. Tandem Compressor Assemblies are no longer being offered. The part number listed is for a SINGLE Compressor. When replacing a single Compressor out of a Tandem Assembly, the original piping is reused. Contact Daikin Applied with model and serial number information so that the correct Compressor can be identified. The Sound Blanket Kit contains 4 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: 40. 4 The Sound Blanket Kit contains 4 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: 99090. 08/0V 08/0V 08/0V Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 9
Compressors, Evaporator, Condenser TGZ080-0A Circuit # A Circuit # A 0 00 0 4 4 6 Evaporator Mounting Detail 7 Compressor Mounting Detail 84 48 44 6 0 0 00 Ref Part Part No. Description Number Compressor- Circuit # see next page Crankcase Heater 08860 Crankcase Heater 7670 A Switch- High Pressure- Circuit # 0707400 Compressor- Circuit # see next page Crankcase Heater 08860 Crankcase Heater 7670 A Switch- High Pressure- Circuit # 0707400 6 Screw 0488784 6 6 6 6 44 Washer- Narrow 0400008 6 6 6 6 48 Washer- Wide 040006 6 6 6 6 84 Nut- Lock 074640 6 6 6 6 00 Evaporator 000 Evaporator 0004 0 Well, Sensor- Evaporator 04744 4 Screw 079780 4 4 4 4 4 Washer- Plain 040000 8 8 8 8 6 Washer- Lock 0486484 4 4 4 4 7 Nut- Hex 0400000 4 4 4 4 00 Condenser Assembly 4 Pass 07 Condenser Assembly Pass 9004 Condenser Assembly 4 Pass 07 Condenser Assembly Pass 900 Condenser Assembly 4 Pass 040 Condenser Assembly Pass 0400 0 Valve- Condenser Shut Off 70999 0 Valve- Condenser Relief 70488 N/S= Not Shown on Diagram. Condenser components are listed on page following Discharge Line components. Code = 4. Code =. 080A 00A 0A 0A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 0
Compressors, Sound Blankets TGZ080-0A 080A 00A 0A 0A Ref Part Part No. Description Number Compressors 0HP 06690 Compressors 0HP 06690 Compressors 0HP 0004689 Compressors HP 06600 Compressors HP 00006 Compressors HP 06600 Compressors 0HP 0660 Compressors 0HP 0660 Compressors 0HP 0660 Compressors 0HP 06690 Compressors 0HP 06690 Compressors 0HP 0004689 Compressors HP 06600 Compressors HP 00006 Compressors HP 06600 Compressors 0HP 0660 Compressors 0HP 0660 Compressors 0HP 0660 N/S Sound Blanket Kit C0= WS 7766 Sound Blanket Kit C0= WS 7766 N/S= Not Shown on Diagram. These Compressors were originally offered as Tandem Compressor Assemblies. Tandem Compressor Assemblies are no longer being offered. The part number listed is for a SINGLE Compressor. When replacing a single Compressor out of a Tandem Assembly, the original piping is reused. The Sound Blanket Kit contains 4 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: 08890. The Sound Blanket Kit contains 4 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: 08900. 08/0V 08/0V 08/0V 08/0V Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Compressors, Evaporator, Condenser TGZ0-90A Circuit # A Circuit # A 84 48 44 6 Compressor Mounting Detail 00 0 00 0 Ref Part Part No. Description Number Compressors- Circuit # see next page Crankcase Heater 7670 A Switch- High Pressure- Circuit # 0707400 Compressors- Circuit # see next page Crankcase Heater 7670 A Switch- High Pressure- Circuit # 0707400 6 Screw 0488784 4 4 4 44 Washer- Narrow 0400008 4 4 4 48 Washer- Wide 040006 4 4 4 84 Nut- Lock 074640 4 4 4 N/S Spacer Kit, Vibration- Compressor 0090 6 6 6 00 Evaporator Assembly 9990 Evaporator Assembly 9990 00 Condenser Assembly 4 Pass 90 Condenser Assembly Pass 4 900 Condenser Assembly 4 Pass 90 Condenser Assembly Pass 4 900 0 Valve- Condenser Shut Off 70999 0 Valve- Condenser Relief 70488 N/S= Not Shown on Diagram. Condenser components are listed on page following Discharge Line components. Evaporator components are listed on page following Condenser Components. Code = 4. 4 Code =. 0A 70A 90A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Compressors, Sound Blankets TGZ0-90A 0A 70A 90A Ref Part Part No. Description Number Compressors HP 06600 Compressors HP 00006 Compressors HP 06600 Compressors 0HP 0660 Compressors 0HP 0660 Compressors 0HP 0660 Compressors HP 06600 Compressors HP 00006 Compressors HP 06600 Compressors 0HP 0660 Compressors 0HP 0660 Compressors 0HP 0660 N/S Sound Blanket Kit C0= WS 77666 Sound Blanket Kit C0= WS 77667 Sound Blanket Kit C0= WS 77668 4 N/S= Not Shown on Diagram. Trio Compressor arrangements are individual Compressors piped together (see detail below). The Sound Blanket Kit contains 6 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: 08890. The Sound Blanket Kit contains 6 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE HP Compressor, use p/n: 08890.To order a Sound Blanket for ONE 0HP compressor, use p/n: 08900. Confirm Compressor HP before ordering. 4 The Sound Blanket Kit contains 6 Sound Blankets (one Sound Blanket for each Compressor) and Instructions. To order a Sound Blanket for ONE Compressor, use p/n: 08900. Compressor Trio Piping and Mounting 08/0V 08/0V 08/0V Discharge 0 7 Ref Part Part No. Description Number Nut- Rotolock 0060 6 6 6 Fitting- Rotolock.7 0070 6 6 6 Seal- Teflon 760760 6 6 6 Saddle- Sight Glass 008704 6 Cap- Sight Glass 00870 0 Flange- 4 bolt HP 9 70640 Fitting- Rotolock 0 HP 8 069770 Gasket 000 6 7 Mount- Vibration 7 0004768 Quantity is for ONE Trio arrangement. Each unit has two () Trios. 6 Circuit # only. 7 4 per compressor. 8 0 has - HP Trios; 70 has - HP & - 0HP Trio; 90 has - 0HP Trios. 9 HP compressor has a 4-bolt flange, gasket, and coupling at the suction connection. 0A 70A 90A Suction 6 Oil Equalization Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Liquid Line, Hot Gas Bypass TGZ040-060A (compressors removed for clarity) Circuit # Circuit # Liquid Line Detail (circuit # shown) 0 9 4 7 0 9 7 Ref Part Part No. Description Number Valve- Hot Gas Bypass C4= HG 0860 Valve- TXV Ton 070006 Valve- TXV 6 Ton 0700064 Sight Glass 00860 7 Valve- Liquid Line Solenoid 7660 9 Valve- Schrader 070080 4 4 4 0 Valve Core 06400 4 4 4 Valve Cap 09400 4 4 4 Shell- Filter Drier 0060700 4 Core- Filter Drier 07090 Gasket- Filter Drier 0747860 7 Valve- Angle 0486960 NOTE: The quantities are for both circuits. The components listed in the table apply to either circuit. 040A 00A 060A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 4
Liquid Line, Hot Gas Bypass TGZ080-0A (compressors removed for clarity) Circuit # Circuit # Liquid Line Detail (circuit # shown) 7 4 0 9 0 9 7 Ref Part Part No. Description Number Valve- Hot Gas Bypass C4= HG 0860 Valve- TXV Ton 0700066 Valve- TXV 40 Ton 0700067 Valve- TXV 46 Ton 0700068 Sight Glass 00860 7 Valve- Liquid Line Solenoid 7660 9 Valve- Schrader 070080 4 4 4 4 0 Valve Core 06400 4 4 4 4 Valve Cap 09400 4 4 4 4 Shell- Filter Drier 099000 4 Core- Filter Drier 07090 4 4 4 4 Gasket- Filter Drier 0747860 4 4 4 4 7 Valve- Angle 074704 NOTE: The quantities are for the both circuits. The components listed in the table apply to either circuit. 080A 00A 0A 0A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Liquid Line, Hot Gas Bypass TGZ0-90A (compressors removed for clarity) Liquid Line Detail (circuit # shown) 9 6 0 7 Hot Gas Bypass Detail (circuit # shown) 9 0 7 4 Ref Part Part No. Description Number Valve- Hot Gas Bypass C4= HG 0860 Valve- EXV 87080 Saddle- Sight Glass 008704 6 Cap- Sight Glass 00870 7 Valve- Liquid Line Solenoid 76604 9 Valve- Schrader 070080 4 4 4 0 Valve Core 06400 4 4 4 Valve Cap 09400 4 4 4 Shell- Filter Drier 048800 4 Core- Filter Drier 07090 4 4 4 Gasket- Filter Drier 0747860 4 4 4 7 Valve- Angle 074704 NOTE: The quantities are for the both circuits. The components listed in the table apply to either circuit. 0A 70A 90A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 6
Suction Line TGZ040-060A 7 Circuit # Detail or Circuit # Detail (components same for both) 4 6 Ref Part Part No. Description Number Valve- Schrader 070080 4 4 4 Valve Core 06400 4 4 4 Valve Cap 09400 4 Valve- Charge 08689900 Coupling- Half 70474 6 Valve- Relief 094400 7 Tube- Sensor 070890 040A 00A 060A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 7
Suction Line TGZ080-0A 7 4 6 Circuit # Detail or Circuit # Detail (components same for both) Ref Part Part No. Description Number Valve- Schrader 070080 4 4 4 4 Valve Core 06400 4 4 4 4 Valve Cap 09400 4 Valve- Charge 08689900 Coupling- Half 70474 6 Valve- Relief 094400 7 Tube- Sensor 070890 080A 00A 0A 0A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 8
Suction Line TGZ0-90A 4 7 Circuit # Detail 6 Circuit # Detail 4 6 Ref Part Part No. Description Number Valve- Schrader 070080 4 4 4 Valve Core 06400 4 4 4 Valve Cap 09400 4 Valve- Charge 08689900 Coupling- Half 70474 6 Valve- Relief 094400 7 Tube- Sensor 070890 0A 70A 90A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 9
Discharge Line TGZ040-060A 09 Circuit # Circuit # Hot Gas Bypass Only 0 Note: The same components apply to either circuit 0 Ref Part Part No. Description Number 0 Valve- Shut Off 086086 09 Valve- Discharge Check 0700070 Valve- Schrader 070080 6 6 6 Valve Core 06400 4 4 4 Valve Cap 09400 0 Flange Kit 70640 Adapter 704970 Screw- Flange 079787 8 8 8 NOTE: The quantities are for the unit. Equal quantities are used on each circuit. The flange kit includes four (4) screws which are NOT used with the unit. Use the screws listed above. 040A 00A 060A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 0
Discharge Line TGZ080-0A (Circuit # Shown) 09 080, 00, 0A (circuit #) Circuit # Circuit # 0A (circuit #), 0A 09 Hot Gas Bypass Only 0 Note: The same components apply to either circuit 0 Ref Part Part No. Description Number 0 Valve- Shut Off 086087 Valve- Shut Off 086088 09 Valve- Discharge Check 07000706 Valve- Discharge Check 07000709 Valve- Schrader 070080 4 4 4 4 Valve Core 06400 4 4 4 4 Valve Cap 09400 Valve- Relief 40 PSI 094400 0 Flange Kit 70640 Adapter 704970 Screw- Flange 079787 8 8 8 8 NOTE: The quantities are for the unit. Equal quantities are used on each circuit. The flange kit includes four (4) screws which are NOt used with the unit. Use the screws listed above. Circuit #. Circuit #. 080A 00A 0A 0A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Discharge Line TGZ0-90C (Circuit # Shown) Circuit # 09 Circuit # Hot Gas Bypass Only 0 Relief Valve Detail (70 circuit #, 90 both circuits) 0 0A Note: The same components apply to either circuit Ref Part Part No. Description Number 0 Valve- Shut Off 086088 09 Valve- Discharge Check 07000709 Valve- Schrader 070080 Valve Core 06400 Valve- Relief 094400 0 Flange 940 0A Gasket 07099 Adapter 704970 Screw- Flange 079786 8 8 8 NOTE: The quantities are for the unit. Equal quantities are used on each circuit. 0A 70A 90A Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Pass Condenser Detail (Code = ) Condenser- TGZ040-060A 6 4 Ref. Description Part Qty. No. Number Gasket- Head 0" 08760 Rail- Compressor & Evaporator 9060 4 Head- Supply 9860 Head-Return 980 6 Bracket- Control Box 9000 Condenser- TGZ080-0A 4 Ref. Description Qty. No. 080, 00 0, 0 Gasket- Head 08760 08760 Rail- Compressor & Evaporator 900 0400 4 Head- Supply 9060 9960 Head-Return 9070 9900 Condenser- TGZ0-90A 6 7 4 Ref. Description Part Qty. No. Number Gasket- Head 6" 08760 Bracket- Top Mounting 9040 4 Head- Supply 9960 Head-Return 9900 6 Bracket- Control Box LH 9090 7 Bracket- Control Box RH 90400 Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
4 Pass Condenser Detail (Code = 4) Condenser- TGZ040-060A 6 4 Ref. Description Part Qty. No. Number Gasket- Head 0" 08760 Rail- Compressor & Evaporator 9060 4 Head- Supply 0660 Head-Return 0670 6 Bracket- Control Box 9000 Condenser- TGZ080-0A 4 Ref. Description Qty. No. 080, 00 0 (4") 0 (6") 0 Gasket- Head 08760 08760 08760 08760 Rail- Compressor & Evaporator 900 900 0400 0400 4 Head- Supply 0760 0760 0400 0400 Head-Return 0770 0770 04080 04080 Condenser- TGZ0-90A 6 7 4 Ref. Description Part Qty. No. Number Gasket- Head 6" 08760 Bracket- Top Mounting 9040 4 Head- Supply 0400 Head-Return 04080 6 Bracket- Control Box LH 9090 7 Bracket- Control Box RH 90400 Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 4
Shell and Tube Evaporator Detail TGZ0-90A Head End View 0 4 0 04 0 Ref. Description Part Qty. No. Number Bolt- Head E67000 0 0 Gasket- Head E4440 Gasket- Distributor E4440 O'Ring- Tube Sheet E004400 Ferrule- Suction E4407007 Flange- Suction E4406000 O'Ring- Suction E446 Bolt- Suction E40 8 Ferrule- Liquid E44070066 Flange- Liquid E44060006 O'Ring- Liquid E4444 4 Bolt- Liquid E00 8 0 Well- Sensor E4407008 04 Valve, Ball- Drain 07960 Water Flow Switch (Code = AA or BB) TGZ040-060A TGZ080-0A TGZ0-90A A A A 4 Ref Part Part 040-080- 0- No. Description Number 060 0 90 Pipe Assy- Evaporator Inlet Code = AA or BB 9800 Clamp- Evaporator Inlet Code = AA or BB 9790 Flow Switch- Evaporator Inlet Code = AA or BB 0740 A Flow Switch- Condenser Outlet Code = BB 0740 4 Pipe Assy- Condenser Outlet Code = BB 9800 Flange- Condenser Outlet Code = BB 0709904 NOTE: The quantities are for the unit. Equal quantities are used on each circuit. Not used on 4 pass units (code = 4). Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Control Panel Control Box Layout & Control Box Data Nameplate TGZ 040-0A Control Box Layout TGZ 0-90A T T T4 T T T T4 EXVB EXVB Controller TB TB T FU4 FU EXB Controller S TB TB T PS S PS HPR HPR F DS PS PS SR SR TB HPR HPR F FU4 FU DS CB CB CB CB4 M M M M4 CB CB CB CB CB4 CB6 M M M M M4 M6 GF OL OL OL4 OL OL OL6 Control Box Data Nameplate Control Box Serial No. "S" + Year + ##### + Detail# Control Box Part Number For Control Box components not listed on the following pages, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown in the above sample label. This label is located inside the Control Box. The above diagrams show typical Control Box Layouts and are to be used for reference only. Control Box components and component layout varies depending upon unit size and options selected. Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 6
Control Box Common Control Box Components Schem. Part Part Qty. Sym. Description Number CONTROLLER Controller 068 TIB Converter Board- Transducer 078770 Terminal Block- Converter Board Pole 0497900 4 CT-GF, Ground Fault Sensor/Relay Kit Single Point (Code 0= F AND Code 8= PC, DC, DH) 00 Multiple Point (Code 0= F AND Code 8= MN, WN) 00 EXVB Electronic Expansion Valve Board TGZ0-90A only 07780 EXB Expansion Board 0770 HPR, Relays- Motor Protection 000480 PS, Switches- Pump Down 00048 PVM Phase Voltage Monitor 08/0V 0706996 Phase Voltage Monitor 07069967 Phase Voltage Monitor 07069966 S0, 0 Transducers- Low Pressure 0768 S0, 04 Transducers- High Pressure 07686 - Cable- Transducer ( ft.) 0684 4 S00 Sensor- Evaporator Leaving Water 0K 070070 S0 Sensor- Entering Condenser Temperature 0K 070070 4 S, Sensors- Suction Temperature 0K 070070 4 S Switch- Unit Shut Off 00048 SR, Relays- Liquid Line Solenoid 0004648 - Base- Relay, Liquid Line Solenoid 000494 - Hold Down- Relay 00049 T,, 4 Transformers- Control 000478 6 For Control Box components not listed here, or on the following pages, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown in the sample label shown on the previous page. This label is located inside the Control Box. The Controller (Main Control Board) must be programmed in order to function correctly. When ordering a replacement, provide the unit model and serial number so that unit specific software code can be loaded before shipment. The Sensor lead length listed is 0' For a 00' lead use p/n 070070. 4 The Sensor lead length listed is 0' For a 00' lead use p/n 070070. Quantity of one pc. for Single Point Connection (Code 8= PC, DC, DH) and two pc. for Multiple Point connection (Code 8= MN, MH). 6 Quantity varies depending upon unit options selected. Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 7
Control Box Components s TGZ040-080A 040A 00A 060A 080A Schem. Part Part Sym. Description Number Power Block PD Power Block 7A 0004448 Circuit Breaker CB- 4 Circuit Breaker 60A 0004 4 Circuit Breaker 0A 00046 4 4 Disconnect Switch DS Disconnect Switch 0A 000404 Mechanism- 0A 00047 Shaft- 0A 0004808 Handle- 0A 00040 Lug- 0A 0004079 Disconnect Switch A 0004699 Mechanism- A 00046 Shaft- A 0004808 Handle- A 00040 Lug- A 000466 Compressor Contactor M- 4 Contactor 0A 000488 4 Contactor A 0004467 4 4 4 4 Transformers & Fuses T Transformer- 80-4/0V kva 00044 Transformer- 40, 480/0V kva 000484 Transformer- 0-7/0V kva 000488 FU4, Fuse 0A @ 600V 000466 Fuse 0A @ 600V 0004086 Fuse 4A @ 600V 086046 FU6 Fuse 0A @ 00V 00040749 Fuse 0A @ 00V 0004087 Fuse 0A @ 00V 0004088 For Control Box components not listed here, or on the following pages, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown Control Box Data Nameplate label. This label is located inside the Control Box. pc. for Std. Single Point Connection (Code 8= PC). pc. for Multiple Point Connection (Code 8= MN). Without Compressor Overloads (Code = NONE). 80V 80V 80V 80V Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 8
Control Box Components s TGZ00-0A 00A 0A 0A Schem. Part Part Sym. Description Number Power Block PD Power Block 80A 000446 Power Block 7A 0004448 Circuit Breaker CB- 4 Circuit Breaker 00A 00049,6 Circuit Breaker 70A 00044 4 4 Circuit Breaker 0A 00046 4 Disconnect Switch DS Disconnect Switch 0A 000404 Mechanism- 0A 00047 Shaft- 0A 0004808 Handle- 0A 00040 Lug- 0A 0004079 Disconnect Switch A 0004699 Mechanism- A 00046 Shaft- A 0004808 Handle- A 00040 Lug- A 000466 Compressor Contactor M- 4 Contactor 6A 00047,6 Contactor 0A 000488 4 4 4, Compressor Overload OL- 4 Overload- Compressor 0-40A 0004884 4 4 4 Cover- Overload 000488 4 4 4 Transformers & Fuses T Transformer- 40, 480/0V kva 000484 Transformer- 80-4/0V kva 000487 Transformer- 0-7/0V kva 000488 FU4, Fuse A @ 600V 000447 Fuse 0A @ 600V 0004086 Fuse 4A @ 600V 086046 FU6 Fuse 0A @ 00V 0004087 Fuse 0A @ 00V 0004088 For Control Box components not listed here, or on the following page, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown Control Box Data Nameplate label. This label is located inside the Control Box. With Compressor Overloads (Code = WTOL). Without Compressor Overloads (Code = NONE). 4 Use pc. for units without Compressor Overloads (Code = NONE). Used for HP Compressors. Confirm Compressor HP before ordering. 6 Used for 0HP Compressors. Confirm Compressor HP before ordering. 80V 80V 80V Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 9
Control Box Components s TGZ0-90A 0A 70A 90A Schem. Part Part Sym. Description Number Power Block PD Power Block 760A 00046 Circuit Breaker CB- 6 Circuit Breaker 90A 0004696,4 Circuit Breaker 70A 00044, 6 Disconnect Switch DS Disconnect Switch 400A 000406 Mechanism- 400A 00048 Shaft- 400A 000467 Handle- 400A 00040 Lug- 400A 00048 Disconnect Switch 0A 000404 Mechanism- 0A 00047 Shaft- 0A 0004808 Handle- 0A 00040 Lug- 0A 0004079 Compressor Contactor M- 6 Contactor 6A 00047,4 6 Contactor 0A 000488, Compressor Overload OL- 4 Overload- Compressor 0-40A 0004884 6 6 Cover- Overload 000488 6 6 Transformers & Fuses T Transformer- 40, 480/0V kva 000484 FU4, Fuse 0A @ 600V 0004086 FU6 Fuse 0A @ 00V 0004087 For Control Box components not listed here, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown Control Box Data Nameplate label. This label is located inside the Control Box. With Compressor Overloads (Code = WTOL). Used for HP Compressors. Confirm Compressor HP before ordering. 4 Used for 0HP Compressors. Confirm Compressor HP before ordering. 80V 80V 80V Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page 0
Control Box Communication Modules 60 BACnet with IP/Ethernet Module Ref. Description Part Qty. No. Number 60 BACnet IP/Ethernet Installation Kit 047406 700 BACnet Communications Module MS/TP Ref. Description Part Qty. No. Number 700 BACnet MS/TP Installation Kit 047407 87 MODBUS Communications Module Ref. Description Part Qty. No. Number 87 MODBUS Installation Kit 04740 90 LonMark Communications Module Ref. Description Part Qty. No. Number 90 LonMark Installation Kit 047409 Note that these Installation Kits can be used to replace an existing Communication Module, to change communication protocol, or to add communication capability to a unit that does not currently have a Communication Module installed. Each Installation Kit includes the Communication Module and Installation instructions. Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Isolators Rubber-In-Shear (RIS) Isolators Description Sizes Kit Part No. Isolators R-I-S Kit TGZ040-060A 70 4- Charcoal R-I-S Kit TGZ080-00A 70 4- Brown R-I-S Kit TGZ0-0A 70 4- Brick Red R-I-S Kit TGZ0-90A 704 4- Lime Color Codes: Charcoal= 988004; Brown= 4840; Brick Red= 4840; Lime= 4840. Spring Isolators To identify Spring Isolators, contact Daikin Applied with the Unit Model, Serial Number and GO/SO Number. Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Field Installed Accessories Alarm Bell Kit Description Part No. Qty. Alarm Bell Kit 080900 Alarm Bell only 07809400 Relay only 079740 Water Flow Indicator Kit Description Part No. Qty. Water Flow Indicator Kit TGZ040-060A 77666 Water Flow Indicator Kit TGZ080-0A 77667 Water Flow Indicator Kit TGZ0-90A 77668 Sensor only ALL 0740 Cable only (0 Meters) ALL 0740 Phase Voltage Monitor Kit Description Part No. Qty. 08/0V PVM Kit- Multi Point 0840 08/0V PVM Kit- Single Point 080 Phase Voltage Monitor only- 08/0V 0706996 PVM Kit- Multi Point 080 PVM Kit- Single Point 080 Phase Voltage Monitor only- 0706996 PVM Kit- Multi Point 0860 PVM Kit- Single Point 080 Phase Voltage Monitor only- 07069966 90 Remote Display Kit Ref. Description Part Qty. No. Number 90 Remote Display Kit 06490 Water Source Scroll Comp. Templifier, TGZ 040-90 Vint. A Rev. E 04/06 RPL 70009 / Page
Critical Daikin Applied OEM Parts Are What Your HVAC Unit Needs! McQuay Water Source Scroll Templifier TGZ Sizes 040, 00, 060, 080, 00, 0, 0, 0, 70, 90 Vintage A CRITICAL COMPONENTS UNIT SIZE VOLTAGE PART NUMBER CONTROLS MTII Controller with Display ALL ALL 068 Control Expansion Board ALL ALL 0770 Electronic Expansion Valve Board 0-00 ALL 07780 Transducer Converter Board ALL ALL 078770 Transducer- Low Pressure ALL ALL 0768 Transducer- High Pressure ALL ALL 07686 Switch- High Pressure, 00/400 PSI, used w/pkg'd Units ALL ALL 0707400 Sensor Thermistor, 0 ft., Straight End ALL ALL 070070 COMPRESSORS Please see Replacement Parts List 70009, pages 9 -. Call Your Local Daikin Applied Parts Distributor For All Your Parts Needs. To Locate A Distributor, Go To www.daikinapplied.com or Call -800-7PARTS 70009 Rev. E / CPL Page of