Air Cooled Scroll Compressor Condensing Unit
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1 Replacement Parts List No Rev. B 2/08 Air Cooled Scroll Compressor Condensing Unit ACZ Sizes: Vintage: B R22, R407C
2 Contents Contents... 2 Parts List Revision History... 3 Nomenclature Serial Number... 4 Unit Model Number- Dataplate... 4 Stock Unit: Model Number... 4 Unit Model Number- Complete... 4, 5 Electrical Legend... 6 Unit Layout... 7 Refrigeration Section Compressors, Crankcase Heaters, Sound Reduction... 8, 9 Tubing- Liquid Line, Suction, Discharge, Hot Gas Bypass... 0 Condenser Section Condenser Coil, Fan Deck Components... Cabinet Coil Guards, Channels, Hardware... 2 Panels... 3 Control Panel Main Control Box... 4 Misc. Controls- Transducers, Pressure Switches and Sensors... 4 Field Installed Accessories Alarm Bell Kit... 5 Phase Voltage Monitor Kit... 5 Speedtrol Kit... 5 Refrigerant Specialties... 5 Isolators... 6 BACnet with IP/Ethernet... 7 BACnet Communications Module MS/TP... 7 MODBUS Communications Module... 7 LonMark Communications Module... 7 Remote Display Kit... 7 Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 2
3 Parts List Revision History Revision Date Description NEW /07 New A /07 Added additional tubing drawings to page 0. B 2/08 Page - Add R22, R407C to title Industrial Park Blvd., P.O. Box 55, Minneapolis, MN (763) Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 3
4 Nomenclature Serial Number STN U Unit Model Number- Dataplate ACZ 00 B S Platform S= Standard Efficiency M= Remote Evaporator Vintage Nominal Tonnage ex. 00= 0 Tons Plant Identification STN = Staunton, VA U= Unit Unit Type: ACZ= Air- Cooled Scroll Compressor Condensing Unit Year of Manufacture 07= = = = 200 etc. Serial Number (build sequence) Month of Manufacture 0= January 07= July 02= February 08= August 03= March 09= September 04= April 0= October 05= May = November 06= June 2= December Stock Unit: Model Number ACZ 00 B T 27 Voltage 2= 27 = Application T= Speedtrol, HG, DS S= Fantrol, No HG, PB Vintage Nominal Tonnage ex. 00 = 0 Tons Unit Type: ACZ= Air- Cooled Scroll Compressor Condensing Unit Unit Model Number- Complete ACZ 00B S S NN N S NN A F T G NN M2SE SAMB 27 AL PN N N N NN NN HG NN Code NN E N NN NSUDPNNONNONCPENNNNNNND00 NNNN S Size (in nominal tons) 00B= 0 Tons 'B'Vintage 03B= 3 Tons 'B'Vintage 06B= 6 Tons 'B'Vintage 020B= 20 Tons 'B'Vintage 025B= 25 Tons 'B'Vintage 028B= 28 Tons 'B'Vintage 033B= 33 Tons 'B'Vintage 039B= 39 Tons 'B'Vintage 03 Platform S= Standard Efficiency 04 Refrigerant S= R22 7= R407C 05 Efficiency/Sound NN= Standard Sound WS= With Compressor Sound Reduction 06 Evaporator N= None 07 Unit Operation S= Standard Operation (42 F- 60 F) 08 Always NN 09 Condenser Coil Fins A= Aluminum Fins C= Copper Fins B= Aluminum Fin w/ Prefab Blackfin Coating E= Aluminum Fin w/electrofin Coating F= Copper Fin w/electrofin Coating 0 Head Pressure F= Fantrol (35 F Minimum) S= Speedtrol (0 F Minimum) Fan Motor T= Totally Enclosed 2 Condenser Coil Guards G= Grilles L= Louvers Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 4
5 Nomenclature Continued Unit Model Number- Complete, Continued 3 Communication NN= None LM= LonMark MB= ModBus BN= BACnet w/mstp BE= BACnet w/ethernet 4 Controls M2SE= Standard Mode/MicroTechII/English M2SD= Standard Mode/MicroTechII/English w/ Remote Display 5 Control Box Ambient SAMB= No Vents of Fans- Maximum 5 F Ambient 6 Voltage 2= 208/60/3V 29= 230/60/3V 27= 460/60/3V 37= 575/60/3V 7 Starter AL= Across- the- Line 8 Power Connection PN= Power Block DN= Single Point Disconnect Switch DT= High Interrupt DS Current Rating w/ Single Point DH= High Short Circuit Current Rating w/ Single Point DS 9 Phase Voltage N= None V= Phase & Under/Over Voltage Protection w/led 20 Ground Fault N= No Ground Fault Protection 2 Unit Options N= No Unit Options 23 Always NN 24 Tubing Options NN= Standard HG= Hot Gas Bypass DS= NN + Discharge Shut Off Valve DH= HG + Discharge Shut Off Valve 25 Unit Gauges NN= None 26 Always NN 27 Approvals E= ETL/CETL Approval M= MEA & ETL/CETL Approval A= No Approval 28 CRN- Evap N= No CRN Required 29 Always N Unit Start & Warranties 37 Always NN 38 Always NN 39 Unit- Misc. S= Standard Unit X= Special 40 Revision 00= Latest Revision 22 Always NN Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 5
6 Electrical Legend Sch. Sym. Description Location ABR Alarm Bell Relay Field Mounted C Speedtrol Capacitor Control Box CHW Chilled Water Flow Switch Field Mounted CHWR Chilled Water Relay Field Mounted COMPR, 2 Compressors Below Control Box C. BOX HEATER Control Box Heater Control Box CONTROLLER Unit Controller Control Box DS Disconnect Switch Control Box F Control Circuit Fuse Control Box FB5 Control Power Fuses Control Box FB6 Speedtrol Transformer Fuses Control Box GRD Ground Control Box HP High Pressure Switch Discharge Line HTR, 2 Compressor Heaters On Compressor IMS Ice Mode Switch Field Mounted M, M2 Compressor Contactors Control Box M, 2-AUX Auxiliary Contacts Control Box M-M3 Fan Contactors Control Box MJ Mechanical Jumper Control Box MP, MP2 Motor Protection On Compressor MS-MS3 Fan Starters, Manual Control Box PB Power Block Control Box PVM Phase Voltage Monitor Control Box S System Shut-Off Switch Control Box S0 Suction Pressure Sensor Suction Line S03 Condensing Pressure Sensor Discharge Line S05 Outside Ambient Temperature Sensor Behind Control Box S06 Leaving Water Reset Sensor Field Mounted SC Speedtrol Controller Control Box SV Liquid Line Solenoid Liquid Line SV5 Hot Gas Bypass Solenoid Hot Gas Bypass Line T Control Transformer Control Box T2 24V Control Transformer Control Box T3 Control Transformer Behind Control Box TB, TB2 Terminal Blocks Control Box WJ Wire Jumper Control Box Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 6
7 Unit Layout (ACZ00BS shown) Ref. No. Description Location Compressor Refrigeration Section 6 Hot Gas Bypass Valve Refrigeration Section 8 Condenser Coils Condenser Section 9 Fan Deck Condenser Section 0 Control Box Controls Section Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 7
8 Refrigeration Section Compressors, Crankcase Heaters, Sound Reduction A N/S= Not Shown on Diagram. Code 04= S. 2 Code 04= 7. 3 Tandem compressor assembly includes two (2) compressors and the vibration mounting kit. Unit Size Ref Part Part No. Description Number Tandem Compressor Assy R22 Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Tandem Compressor Assy R407C 2 Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem A Crankcase Heater Crankcase Heater N/S Sound Blanket- Compressor C05= WS Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 8
9 Refrigeration Section Compressors, Crankcase Heaters, Sound Reduction, Continued A Unit Size Ref Part Part No. Description Number Tandem Compressor Assy R22 Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Tandem Compressor Assy R407C 2 Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem Compressor #,2 Tandem A Crankcase Heater Crankcase Heater N/S Sound Blanket- Compressor C05= WS N/S Sound Blanket- Compressor C05= WS N/S= Not Shown on Diagram. Code 04= S. 2 Code 04= 7. 3 Tandem compressor assembly includes two (2) compressors and the vibration mounting kit. Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 9
10 Refrigeration Section Tubing- Liquid Line, Suction, Discharge, Hot Gas Bypass Valves Liquid Line Detail Discharge Line Detail 020B- 025B shown For HP Switch For Field Svc. Use 2 3 Suction Line Detail 06B- 033B shown 2 For LP Transducer For Field Svc. Use For Speedtrol Conn For HP Transducer Hot Gas Bypass Detail 020B- 033B shown 2 22 From Discharge HGBP Bulb Equalizer Tube Ref Part Part Unit Size No. Description Number Suction Line Shrader Valve Valve Core Valve Cap Valve- Charge.37 x Discharge Line Shrader Valve Valve Core Valve Cap Valve- Shutoff Valve- Shutoff Valve- Shutoff Liquid Line 5 Valve- Charge.37 x Hot Gas Bypass 2 Valve- Hot Gas Solenoid.625" NC Valve- Hot Gas Solenoid.875" NC Valve- Pressure.625" Valve- Pressure.875" N/S= Not Shown on Diagram. Code 24= DS or DH. Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 0
11 Condenser Section Condenser Coil, Fan Deck Components F R O N Fan Deck Detail 3 T ACZ Shown 0 2 or 2A 8 6 or 6A 4 Unit Size 00,03,06, ,028,033,039 Ref Part Part No. Description Number Condenser Coils 2 Fan Panel Front A Fan Panel Middle/Back Grille 32.0" Bracket- Fan Motor Fan Motor- Standard HP TE Fan Motor- Standard HP TE A Fan Motor- Speedtrol 4 HP DP Fan Prop 26" Ground Wire Assy Contact McQuay Parts with unit serial number and/or GO number. 2 If unit has Fantrol (Code 0= F) quantity is 2. If unit has Speedtrol (Code 0= S) quantity is. 3 If unit has Fantrol (Code 0= F) quantity is 3. If unit has Speedtrol (Code 0= S) quantity is 2. 4 Code 0= S. Speedtrol motor controls fan closest to control box. Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page
12 Cabinet Coil Guards, Channels, Hardware Condenser Coil Grilles (Code 2= G) ACZ ACZ Ref Part Part Unit Size No. Description Number 00,03,06, , , 039 Grille 42" Screw for 42" Grille Grille 42" Screw for 42" Grille Grille 50" Screw for 42" Grille Channel- 42" Grille Channel- 50" Grille Condenser Coil Louvers (Code 2= L) ACZ ACZ Ref Part Part Unit Size No. Description Number 00,03,06, , , 039 Louver 42" x 29" Louver 50" x 29" Louver 42" x 25" Screw for Louvers Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 2
13 Cabinet Panels 6 ACZ Shown 0 5 Unit Size Ref Part Part 00, 03, , No. Description Number 020, 025, Panel 42" Panel 50" Panel 42" Panel 50" Gasket ft. 4 ft. Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 3
14 Control Panel Main Control Box Layout NOTE: For all control components, please contact McQuay Parts with the Control Box Serial Number and Control Box Part Number. These numbers are located on the Control Box rating label (see example below). This label is found inside the panel. Control Box Serial Number S + Year + ##### + detail# Control Box Part Number Misc. Controls Transducers, Pressure Switches and Sensors Control Box Transducer Cable Connection 6 6A Transducer Cable Detail 6B Ref Sch. Part Part Qty. No. Sym. Description Number 6 Tranducer Cable A Boot- Transducer B Pressure Connector- Transducer N/S S0 Transducer- Low Pressure 32 psi N/S S03 Transducer- High Pressure 400 psi N/S S00 Sensor- Leaving Water 0K, 0' N/S S05 Sensor- Outside Air 0K, 0' N/S HP Switch- High Pressure Open 400/Close 300 psi N/S= Not Shown on Diagram. Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 4
15 Field Installed Accessories Alarm Bell Kit Ref. Description Part No. Number Qty. Complete Kit N/S Alarm Bell Only N/S Relay N/S= Not Shown on Diagram. Phase Voltage Monitor Kit Ref. Description Part No. Number Qty. PVM Kit N/S Phase Voltage Monitor only PVM Kit N/S Phase Voltage Monitor only PVM Kit N/S Phase Voltage Monitor only N/S= Not Shown on Diagram. Speedtrol Kit Ref. Description Part No. Number Qty. Complete Kit-, Complete Kit N/S Motor N/S Fan Propeller N/S Capacitor 25MFD/440V N/S Heater- Control Box N/S Pressure Control N/S= Not Shown on Diagram. Also includes a Kit p/n which includes transformer, fusing, and contactor. Refrigerant Specialties Description Sizes Kit p/n Expansion Solenoid Filter Sight Valve Valve Drier Glass Specialties Kit 00, Specialties Kit Specialties Kit 020,025, Specialties Kit 033, Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 5
16 Field Installed Accessories Isolators Rubber-In-Shear Back M M3 Control Box End M2 Front M4 Description Condenser Sizes Kit p/n Individual Isolators Fin Type M M2 M3 M4 R-I-S Kit Aluminum 00,03,06, R-I-S Kit Aluminum 025,028, R-I-S Kit Aluminum R-I-S Kit Copper 00,03,06, R-I-S Kit Copper 020,025, R-I-S Kit Copper Isolator Color Codes: = Red; = Green; = Gray; = Red; = Green. Isolators Springs Back M M3 Control Box End M2 Front M4 Description Condenser Sizes Kit p/n Individual Isolators Fin Type M M2 M3 M4 Spring Kit Aluminum 00, Spring Kit Aluminum 06, Spring Kit Aluminum 025, Spring Kit Aluminum Spring Kit Aluminum Spring Kit Copper 00,03,06, Spring Kit Copper 025, Spring Kit Copper Spring Kit Copper There is one housing p/n per spring. Spring Color Codes: = Brown; = Red; = Purple; = Orange; = Green; = Gray. Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 6
17 Field Installed Accessories Sound Blanket Kit 650 BACnet with IP/Ethernet Ref. Description Part Qty. No. Number BACnet IP/Ethernet Kit BACnet IP/Ethernet Interface Board BACnet Communications Module MS/TP Ref. Description Part Qty. No. Number BACnet MS/TP Kit RS 232 Serial Interface Card Only N/S BACnet Communications Module Kit Module Only N/S Connector- Wago 3 Pin N/S Tool- Wago Connector N/S= Not Shown on Diagram. Includes module, communication cable and power wire. 827 MODBUS Communications Module Ref. Description Part Qty. No. Number MODBUS Installation Kit MODBUS Communications Module Only LonMark Communications Module Ref. Description Part Qty. No. Number LonMark Installation Kit LonMark Communications Module Only Remote Display Kit Ref. Description Part Qty. No. Number 950 Remote Display Kit Air Cooled Scroll Condensing Unit, ACZ , Vint. B Rev. B 2/08 RPL / Page 7
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