AAF. Water Source Heat Pump Ceiling Mounted. CCW Vintage E. Last Manufactured: Replacement Parts List No Revision D 08/2016

Transcription

1 Replacement Parts List No Revision D 08/2016 AAF Water Source Heat Pump Ceiling Mounted CCW Vintage E Last Manufactured: 1999 To find your Daikin Applied parts distributor, call or visit

2 Contents Parts List Revision History...3 Nomenclature Serial Number...4 Model Number- Nameplate...4 Model Number- Complete...5 Blower Fan & Housing Assembly...6 Refrigeration Circuit Diagram...7 Compressor Components Condenser, Evaporator, Reversing Valve, & Switch Components Control Box MicroTech Control Components...12 Mark IV Control Components...13 Miscellaneous Components...14 Field Installed Accessories Critical Parts List Sizes CPL1 Sizes CPL2 WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 2

3 Parts List Revision History Revision Date Description NEW 06/98 Status change from Draft Copy to Final. Also, changes made to: Page 16 - Added Distributor and Distributor Tubes. Page 17 - All Expansion Valve part numbers updated. Added Fusible plug. A 01/99 Page 17 - Corrected part number for Reversing Valve Solenoid, Mark IV Control (C3= M). Added Solenoid Wire Assy (C3=M). B 11/99 Page 13 - Corrected part number designation for Crankcase Heater on size 042. Page 16 - Corrected part number for Distributor on size 060. Page 26 - Updated information for Angle- Filter Side (Ref. # 455). C 05/03 Page 9 - Control Relay for Motorized Valve part # is now # D 08/16 Rebrand Daikin. Remove sheet metal and delete cabinet & base pan section. Numerous changes. Change all references to Mark IV- AC to Mark IV- DC. Delete overload relay mount instr p/n Page 14- Add Miscellaneous Components (from panel &cabinets and base pan sections. CPL1- Add Critical Parts List for sizes CPL2- Add Critical Parts List for sizes Daikin Applied, Industrial Park Blvd., P.O. Box 1551, Minneapolis, MN (763) WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 3

4 Nomenclature Serial Number Until February, A Plant Identification Number 7 = Auburn Year Manufactured 6 = = = = 1999 Engineering Revision Serial Number Month Manufactured A= January B= February C= March D= April E= May F= June G= July I= August J= September K= October L= November M= December Serial Number February, 1999 and later AUB U Plant Identification Abbreviation AUB = Auburn U= Unit Year of Manufacture 99= 1999 Serial Number (build sequence) Month of Manufacture 01= January 07= July 02= February 08= August 03= March 09= September 04= April 10= October 05= May 11= November 06= June 12= December Model Number- Nameplate CCW 019E L N S Model Type CCW= Ceiling Concealed High Efficiency Water-Source Heat Pump Discharge Air Arrangement S= Straight Discharge E= End Discharge Unit Size / Vintage 019E= 19,000 Nominal Cooling Btuh 024E= 24,000 Nominal Cooling Btuh 030E= 30,000 Nominal Cooling Btuh 036E= 36,000 Nominal Cooling Btuh 042E= 42,000 Nominal Cooling Btuh 048E= 48,000 Nominal Cooling Btuh 060E= 60,000 Nominal Cooling Btuh Voltage G= 208/230/5/60/1 F= 208/230/5/60/3 N= 265/60/1 T= 460/60/1 W= 575/60/3 Control System M = Mark IV/DC Control System L = MicroTech 520 Unit Controller WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 4

5 Nomenclature Model Number- Complete CCW 019E L N S S 1 W MTR A H A Y 1 D A C W A 1 Y Code & Code 01. Model Type CCW = Ceiling Mtd. High Efficiency WSHP Code 02 & 03. Unit Size and Vintage 019E= 19,000 BTUH Cooling 024E= 24,000 BTUH Cooling 030E= 30,000 BTUH Cooling 036E= 36,000 BTUH Cooling 042E= 42,000 BTUH Cooling 048E= 48,000 BTUH Cooling 060E= 60,000 BTUH Cooling Code 04. Control System M= Mark IV Control- DC L= MicroTech Control Code 05. Unit Voltage G= 208/230/60/1 N= 265/60/1 F= 208/230/60/3 T= 460/60/3 W= 575/60/3 Code 06. Application S= Standard Range E= Extended Range Code 07. Unit Arrangement S= Horizontal Unit w/straight Discharge E= Horizontal Unit w/end Discharge Code 08. Water to Refrigerant Heat Exchanger Construction 1= Copper Inner Tube/Steel Outer Tube C= CUNI Inner Tube/Steel Outer Tube Code 09. Head Pressure Control W= Water Regulating Valve Y= None (Standard) Code 10. Controls MTR= Timed Output Relay MBS= Boilerless System Relay MFD= Fresh Air Damper MTV= Motorized Valve YYY= None Code 11. Additional Relays A= Auxilliary Relay F= Fault Signal Y= None Code 12. Compressor Crank Case Heater H= Heater ( only) Y= None Code 13. Filter A= Throw Away B= Pleated Code 14. Paint Y= None X= Special Code 15. Finned Tube Coil 1= Copper Tube/Aluminum Fin X= Special Code 16. Fan Housing/Wheel and Motor D= Direct Drive/ 2-Speed Motor 17. Dataplate & Logo A= AAF 18. Construction Code Y= None C= Chicago 19. Agency Listing Y= None 20. Warranty A= Standard Q= Extended 4-Year Compressor S= Extended 4-Year Refrigerant Circuit 21. Packaging 1= Standard 2= Raised Skid 22. Miscellaneous Y= None WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 5

6 Blower Fan & Housing Assembly Cabinet/Chassis Components Ref. No. Part Description Part Number 15 Motor, 1/6HP, 208/230V Motor, 1/2HP, 208/230V Motor, 1/2HP, 208/230V Motor, 1/6HP, 265V Motor, 1/2HP, 265V Motor, 1/6HP, 460V Motor, 1/2HP, 460V Motor, 1/2HP, 460V Capacitor, 7.5MFD 370V Capacitor, 7.5MFD 440V Capacitor, 20MFD 370V Bracket, Capacitor Blower Housing Assy Blower Housing Assy Inlet Ring Inlet Ring Wheel, Blower Wheel, Blower N/S Bracket, Blower Support Bracket, Blower Support N/S Cabinet/Chassis Comp N/S = Not shown. 1 Contact Daikin with unit model and serial number for part numbers on Cabinet/Chassis components. WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 6

7 Refrigeration Circuit Diagram To Water Regulating Valve (optional) 2 Condenser Reversing Valve HP Expansion Valve 4 LP 1 Compressor 10 Evaporator 3 73 Condenser Detail WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 7

8 Refrigeration Circuit Compressor Components Ref. No. Part Description Part Number N/S Sleeve, Compressor Mounting Sleeve, Compressor Mounting N/S Nut, Compressor Mounting N/S Grommet, Compressor Mounting Grommet, Compressor Mounting Compressor, 208/230/60/1V Compressor Overload- Compressor Compressor Compressor Compressor Compressor Compressor Compressor Compressor, 265V Compressor Overload- Compressor Compressor Compressor Compressor Compressor, 208/230/60/3V Compressor Compressor Compressor Compressor Compressor Overload- Compressor Compressor Overload- Compressor Compressor, 460/60/3V Compressor Compressor Compressor Compressor Compressor Compressor Compressor, 575/60/3V Compressor Compressor WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 8

9 Refrigeration Circuit Compressor Components, Continued Ref. No. Part Description Part Number N/S Crankcase Heater, 240V, 45W Crankcase Heater, 240V, 54W Crankcase Heater, 265V, 45W Crankcase Heater, 480V, 45W Crankcase Heater, 480V, 54W Crankcase Heater, 600V, 54W N/S Capacitor, 35MFD 440V Capacitor, 30MFD 370V Capacitor, 30MFD 440V Capacitor, 35MFD 370V Capacitor, 40MFD 440V Capacitor, 40MFD 370V Capacitor, 45MFD 370V Capacitor, 60MFD 370V N/S Bracket, Capacitor Bracket, Capacitor N/S Terminal Cover N/S Spring, Terminal Cover N/S Gasket, Terminal Cover N/S Gasket, Terminal Cover WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 9

10 Ref. No. Refrigeration Circuit Condenser, Evaporator, Reversing Valve, & Switch Components Part Description Part Number 2 Condenser, Copper Inner Tube Condenser, Copper Inner Tube Condenser, Copper Inner Tube Qty Condenser, Copper Inner Tube Condenser, Copper Inner Tube Condenser, Copper Inner Tube Condenser, Copper Inner Tube Condenser,Cupro-nickel Inner Tube Condenser,Cupro-nickel Inner Tube Condenser,Cupro-nickel Inner Tube Condenser,Cupro-nickel Inner Tube Condenser,Cupro-nickel Inner Tube Condenser,Cupro-nickel Inner Tube Condenser,Cupro-nickel Inner Tube Evaporator Coil Evaporator Coil Evaporator Coil Evaporator Coil Evaporator Coil Expansion Valve Expansion Valve Expansion Valve Expansion Valve Expansion Valve Expansion Valve N/S Distributor WR Distributor WR Distributor WR135 1 Distributor GR Distributor Tubes Reversing Valve Reversing Valve Reversing Valve Reversing Valve Solenoid, Reversing Valve (C04= L) Solenoid, Reversing Valve (C04= M) Solenoid Wire Assy (C04= M) N/S = Not shown on diagram. WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 10

11 Ref. No. Part Description Part Number Qty High Pressure Switch Low Pressure Switch N/S Schrader Valve Assembly N/S Fusible Plug Assembly Fusible Plug Only N/S Water Regulating Valve Water Tube-In Water Tube-In Water Tube-In Water Tube-In Water Tube-In Water Tube-Out Water Tube-Out Water Tube-Out Water Tube-Out Water Tube-Out Water Tube-Out Water Tube-Out Water Tube Adapter Water Tube Adapter Tube- Liquid Tube- Liquid Tube- Liquid Tube- Liquid Tube- Liquid Tube- Liquid N/S Condenser Thermostat- Std Range (C06=S) Condenser Thermostat- Ext. Range (C06=E) N/S = Not shown on diagram. Refrigeration Circuit Condenser, Evaporator, Reversing Valve, & Switch Components, Continued WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 11

12 Part Description Control Box Section MicroTech Control (C03=L) Components Part Number PC Board, MicroTech Controller Terminal Board, Lo Voltage, 7 Pos Terminal Block, ELUPC Stand Off, PC Board Contactor, Compressor, 24V Fan Relay, 24V, 208/230V Fan Relay, 24V, 265V Fan Relay, 24V, 460V Fan Relay, 24V, 575V Suppressor Suppressor Sleeve Transformer, 208/230V Transformer, 265V Transformer, 460V Transformer, 575V Air Temperature Sensor Water Temperature Sensor WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 12

13 Part Description Control Box Section Mark IV Control (C03=M) Components Part Number PC Board, Mark IV- DC Stand Off, PC Board Contactor, Compressor, 24V, 208/230/60/1V Contactor, Compressor, 24V, 208/230/60/3V Contactor, Compressor, 24V, 208/230/60/3V Contactor, Compressor, 24V, 265V Contactor, Compressor, 24V, 460V Contactor, Compressor, 24V, 575V Fan Relay, 24V, 208/230V Fan Relay, 24V, 265V Fan Relay, 24V, 460V Fan Relay, 24V, 575V Relay, Boilerless System (C10= MBS) Relay, Timed Output Relay (C10= MTR) Relay, Fresh Air Damper (C10= MFD) Relay, Motorized Valve (C10= MTV) Relay, Fault (C11= F) Relay, Auxilliary (C11=A) Relay, Random Start, 208/230/265V Relay, Random Start, 460/575V Transformer, 208/230V Transformer, 265V Transformer, 460V Transformer, 575V Water Temperature Sensor WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 13

14 Part Description Miscellaneous Components Part Number Drain Pan Drain Pan Drain Pan Top Panel Top Panel Top Panel Access Panel Access Panel Access Panel Freezestat, Geothermal Freezestat, Extended Range WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 14

15 Field Installed Accessories Thermostat for Mark IV-DC Control Units Description Thermostat Subbase 1 Heat - 1 Cool Thermostats For Single Compressor Units Standard Manual Changeover Thermostat & Subbase. Honeywell T834C with no LED. Mounts vertically Included System "Heat-Off-Cool" switch and fan "On-Auto" switch. Standard Automatic Changeover Thermostat & Subbase. Honeywell T874/Q674. LED for "Service." Mounts horizontal System "Off-Auto" switch and fan "On-Auto" switch. Standard Manual & Auto Changeover Thermostat & Subbase. Honeywell T874/Q674. LED for "Service." Mounts horizontal System "Off-Heat-Auto-Cool" switch and fan "On-Auto" switch. Deluxe Auto Changeover T-stat & Subbase w/ NSB & Override. Honeywell T874/Q674. LED for "Service." Mounts horizontal. Requires grounding of unit "U" terminal Night setback bulb set 12 F below day heat setpoint. System "Off-Auto" switch and fan "On-Auto-Override" switch. Standard Manual & Auto Changeover Thermostat & Subbase for Operating Two Units. Honeywell T874/Q674. LED for "Service." Mounts horizontal. System "Off-Auto" switch. Programmable Electronic Thermostat & Subbase N/A Honeywell Chonotherm III (1 Stage Heat, 1 Stage Cool). 2 Heat - 2 Cool Thermostats For Dual Compressor Units Standard Automatic Changeover Thermostat & Subbase. Honeywell T874/Q674. LED for "Service." System "On-Off" switch and fan "On-Auto" Deluxe Auto. Changeover T-stat & Subbase w/ NSB & Override. Honeywell T874/Q674. LED for "Service." Mounts horizontal. Requires grounding of each Mark IV board "U" terminal Night setback bulb set 12 F below day heating setpoint. System "Off-Auto" switch and fan "On-Auto-Override" switch. Standard Auto. Changeover Thermostat & Subbase. Honeywell T874/Q674. LED for "Service." System "Off-Heat-Auto-Cool" switch and fan "On-Auto" switch. Programmable Electronic Thermostat & Subbase N/A Honeywell Chronotherm III (2 Stage Heat, 2 Stage Cool). N/A= Not Applicable. Thermostat Accessories Description Part Number Universal Thermostat Guard- Honeywell TG512A Clear plastic with ring base, lock and keys. Programmable Thermostat Guard- Honeywell TG511A Clear plastic with ring base, lock and keys. Deluxe Locking Cover for T874/Q674 Thermostats.- Honeywell TG504A. Applies only to T874/Q674 stats. Replaces standard cover. Includes cover, lock & keys Clear plastic with ring base, lock and keys. Deluxe Locking Cover with Override Button for T874/Q674 Thermostats. Applies only to T874/Q674 stats. Replaces standard cover. Includes cover, lock & keys Clear plastic with ring base, lock and keys. Honeywell TG504A. Adapter Plate for T874/Q674 Thermostats Allows for horizontal thermostat to be mounted on a vertical junction box. 7- Day Time Clock (not available for 50 cycle power). Includes spring carryover Override Timer- 1 Hour Override Timer- 6 Hour Do not use with Deluxe ACO Thermostat with override and Subbase , , WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 15

16 Field Installed Accessories Hoses & Valves Description Specification Part No. Fire- Rated Rubber Supply/Return Hoses. Steel Braided 2 ft. long, 3/4" I.D hose with one MPT and one MPT swivel fitting. 2 per unit. 3 ft. long, 3/4" I.D Condensate Hose Assy. Requires trap by others. Clear plastic, 30" long per unit. Fire rated, 24" long Fire rated, 36" long Ball Valve. Combination shutoff & balancing valve Combination shutoff & balancing valve w/memory stop. 3/4" FPT per unit. Water Regulating Valve. Dual acting type. Includes flair end for connection to Schrader fitting N/A Check pressure drop across valve above 12 GPM. Maximum working pressure is 150 psig. 3/4" I.D. N/A= Not Applicable. Filters and Filter Components Description Unit Size Part No. 019, Inch Thick Throwaway Filter. Replacement for standard filter. 030, , 048, , Inch Thick Pleated Filter. 35% efficient. 030, , 048, Full Perimeter Return Air Duct Collar & 2" Filter Rack. 019, Four (4) sheet metal pieces to hold 2" thick filter for easy connection 030, of return air duct onto its 1" collar. Replaces standard brackets. 042, 048, , Inch Thick Throwaway Filter. Fits into 2" thick filter rack. 030, , 048, , Inch Thick Pleated Filter. 35% efficient. 030, , 048, Roll Filter Section Kit. Completely assembled kit with all 019, necessary mounting holes to attach to entering air side of 030, unit. No media is included. Order from below. 042, 048, Roll Filter Duct Collar Kit. All parts included in package 019, for field assembly. Once assembled it mounts to roll filter 030, section. Duct attaches directly to duct collar. 042, 048, Roll Filter Media. 50 foot continuous roll of fiberglass media. All Filter Advancement Crank. 48" length, manual advancing filter media. All WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 16

17 Field Installed Accessories Description Specification Part No. Auxiliary Relay. 24 volt DC relay to be wired to low voltage terminal block to allow a set of SPDT pilot duty contacts to operate N/A miscellaneous devices when the fan or compressor operate. Contact rating is 3 amp at 24 volts. Boilerless System Kit for Mark IV Control Units. 2 Includes electronics and sensor to lock out compressor operation at o F to 60 o F EWT and provide SPNO contacts to a field supplied electric heater control system Code 03 must be "M" Multiple Unit Control Panel. 2 Allows master unit to be controlled by Master & 1 Slave any t-stat. Slave units "follow" with paralleled operation. Control of 3 units Motorized Valve. Includes prewired valve operator, conduit assembly w/leads and quick connects. Valve shuts water flow off for variable 3/4" FPT pumping. 300 psig maximum oppressure. Control Relay for Motorized Valve N/A N/A= Not Applicable. Control Accessories System Savers & Accessories Small Frame- Vertical Large Frame Degree Low Profile Large Frame- Vertical System Saver Purge Items Description Part Number 1/2" MPT, 4-10 GPM /4" MPT, GPM " MPT, GPM /4" MPT, GPM /2" MPT, GPM " MPT, GPM /2" MPT, GPM " MPT, GPM Mounting Bracket (1/2" & 3/4") Mounting Bracket (1" & 1 1/2") Mounting Bracket (2" & 2 1/2") " Flanged, GPM " Flanged, GPM " Flanged, GPM " Flanged, GPM " Flanged, GPM " Flanged, GPM " Flanged, GPM " Flanged, GPM Manual Purge Valve,Plastic-3/4" Manual Purge Valve,Bronze-3/4" Manual Purge Valve,Bronze- 1" Manual Purge Valve,Bronze-1.25" Bag Strainer Kit Replacement Bags (4 per) WSHP; CCW Sizes Vintage E Rev. D 08/16 RPL / Page 17

18 Critical Daikin Applied OEM Parts Are What Your HVAC Unit Needs! AAF WSHP, Ceiling Mounted CCW Vintage E Critical Components Unit Sizes Voltage Part Number Control Control Board, Mark IV- DC N/A Control Board, MicroTech N/A Compressor Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Blower Motor Motor, 1/6HP 019, /60/1/ Motor, 1/2HP 030, /60/1/ Motor, 1/6HP 019, /60/ Motor, 1/2HP 030, /60/ Motor, 1/6HP /60/ Motor, 1/2HP 030, /60/ Blower Housing and Wheel Blower Housing Assy N/A Wheel, Blower N/A Sensor Air Temperature Sensor N/A Water Temperature Sensor N/A Call Your Local Daikin Applied Parts Distributor For All Your Parts Needs. To Locate A Distributor, Go To or Call PARTS Rev. D 08/2016 CPL Page 1 of 1

19 Critical Daikin Applied OEM Parts Are What Your HVAC Unit Needs! AAF WSHP, Ceiling Mounted CCW Vintage E Critical Components Unit Sizes Voltage Part Number Control Control Board, Mark IV- DC N/A Control Board, MicroTech N/A Compressor Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Compressor /60/ Blower Motor Motor, 1/2HP /60/1/ Motor, 1/2HP /60/ Blower Housing and Wheel Blower Housing Assy N/A Wheel, Blower N/A Sensor Air Temperature Sensor N/A Water Temperature Sensor N/A Call Your Local Daikin Applied Parts Distributor For All Your Parts Needs. To Locate A Distributor, Go To or Call PARTS Rev. D 08/2016 CPL Page 1 of 1