Replacement Parts List No. 7000800 Revision F /07 Daikin McQuay Templifier Scroll Compressor Water Heater TGZ 040-90 Vintage B To find your Daikin Applied parts distributor, call -800-77-787 or visit www.daikinapplied.com
Contents Parts List Revision History... Nomenclature Serial Number...4 Unit Model Number...4 Unit Model Number- Complete..., 6 Electrical Legend...7 Typical Unit Layout Diagrams...8 Refrigeration Section Piping Schematics...9 Compressors, Evaporator, & Condenser: TGZ040-060B...0 Compressors, Sound Blankets: TGZ040-060B... Compressors, Evaporator, & Condenser: TGZ080-0B... Compressors, Sound Blankets: TGZ080-0B... Compressors, Evaporator, & Condenser: TGZ0-90B...4 Compressors, Sound Blankets: TGZ0-90B... Compressor Trio Piping: TGZ0-90B...6 Liquid Line TGZ040-060B...7 TGZ080-0B...8 TGZ0-90B...9 Hot Gas Bypass: (Code 4= HG) TGZ040-0B...0 TGZ0-90B... Suction Line TGZ040-060B... TGZ080-0B... TGZ0-90B...4 Discharge Line TGZ040-060B... TGZ080-0B...6 TGZ0-90B...7 Condenser Components...8 Shell and Tube Evaporator Components: TGZ0-90B...9 Water Flow Switch: (Code = AA, BB)...0 Control Box Control Box Layout Diagrams & Data Nameplate... Common Control Box Components... Transformers & Fuses... Components for Units Without Compressor Overloads: (Code = NONE) TGZ040-060B...4 TGZ080-0B..., 6 TGZ0-00B...7, 8 Components for Units With Compressor Overloads: (Code = WTOL) TGZ040-060B...9, 40 TGZ080-0B...4-4 TGZ0-90B...44-46 Communication Modules...47 Vibration Isolator Kits...48 Field Installed Accessories...49 Critical Parts List Critical Parts List...CPL, Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Parts List Revision History Revision Date Description NEW 04/ New A 09/ Various: Changed "McQuay Parts" to "Daikin McQuay Parts". CPL, (NEW): Added Critical Parts List (CPL). Repaginated form and updated TOC. B / Pages 0,, 4: Removed Pressure Transducers from this page, duplication of info on page. Page 9: Corrected part # for Ref. 0/0 Valve -EXV, was 0860. Page 8: Updated part #s for Ref. 0 Gasket Heads for 4" (was 08760) and 6" (was 08760). Page : Corrected part #s for Schem. S0,0 Low Pr Transducer, was 7640. Corrected part #s for Schem. S0,04 High Pr Transducer, was 76460. Page 48: Removed Spring Isolator information, added note to contact Daikin Applied. Pages 0, : Updated CPL page format. Corrected part #s for Low Pr Transducer (was 7640); High Pr Transducer (was 76460); and Electronic Exp Valve (was 0860). C 0/ Cover, Rev. Pg.: Updated to Daikin Legacy logo format. Cover, Master: Changed title from"water Source Templifier..." to "Templifier Scroll Cmpr. Water Heater". CPL, : Updated to Daikin Legacy format. D 0/06 Page 9: Corrected Part # for Ref. Suction O-Ring, was E446. E 0/07 Page 6: Code 8- Added F and W. Code 9- Changed "Always Y" to "Brand Name", added codes DM, MC and JD. Code - Added CPE & CBE thru 9. Code 4- Added EPE & EBE thru 9. Code - Added RS6 thru 9, and T. Page : Added part #s for Compressors. Page : Added part #s for Compressors. Page 4: Updated part #s for Ref. 00, Evap Assy, 0B was 9990 & 70B/90B was 9990. Page : Added part #s for Compressors. Page : Updated p/n for Ref S0,0 Low Pr Transducer, was 0768; and Ref S0,04, Hi Pr Transducer, was 07686. Page CPL: Updated p/n for Low Pr Transducer, was 0768; and Hi Pr Transducer, was 07686. F /07 Page : Updated info for Transducers to include part #s for units built before & after Sept. 07. Page CPL: Updated info for Transducers to include part #s for units built before & after Sept. 07. Daikin Applied, 600 Industrial Park Blvd., P.O. Box, Minneapolis, MN 440 (76) -0 Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Nomenclature Serial Number & Unit Model Number Serial Number STN U 0 0800 Plant Identification STN = Staunton, VA U= Unit Serial Number (build sequence) Year of Manufacture = 0 = 0 4= 04 = 0 6= 06 etc. Month of Manufacture 0= January 07= July 0= February 08= August 0= March 09= September 04= April 0= October 0= May = November 06= June = December Unit Model Number TGZ 060 A W Platform W= Standard Packaged Unit Vintage Nominal Tonnage ex. 060= 060 Tons Unit Type: TGZ= Water- Cooled Scroll Compressor Chiller Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 4
Nomenclature Unit Model Number- Complete TGZ 060B W A NN S S NN A R 4 A NN MSE NONE 7 AL MN V F N AA S HG TE Code: 0 0 04 0 06 07 08 09 0 4 6 7 8 9 0 4 NN T N NN DSU DPN NON CPE NNNN NNN D00 NN NN S 00 400 000 000 6 7 8 9 0 4 6 7 8 9 40 4 4 4 0 Size (in nominal tons) 040B= 40 Tons "B" Vintage 00B= 0 Tons "B" Vintage 060B= 60 Tons "B" Vintage 080B= 80 Tons "B" Vintage 00B= 00 Tons "B" Vintage 0B= 0 Tons "B" Vintage 0B= 0 Tons "B" Vintage 0B= 0 Tons "B" Vintage 70B= 70 Tons "B" Vintage 90B= 90 Tons "B" Vintage 0 Platform W= Standard Packaged Unit 04 Refrigerant A= R4a 0 Efficiency / Sound NN= Standard Efficiency & Sound WS= With Compressor Sound Reduction 06 Evaporator Insulation S= Single Layer 07 Unit Operation S= Standard LWT Operation (0 F- 60 F Cond. LWT/ 4 F- 8 F Evap. LWT) B= Lower LWT Operation (0 F- 9 F Evap. LWT) 08 Always NN 09 Condenser Materials A= Copper Tubes 0 Condenser Connection L= Left Hand R= Right Hand Condenser Water Flow = Pass Water Head for 0 F Delta LWT-EWT 4= 4 Pass Water Head for 0 F Delta LWT-EWT Additional Switch A= Heat/Cool Control Selection Switch Communication NN= None LN= LonMark BN= BACnet MS/TP EN= BACnet Ethernet OR IP MN= Modbus 4 Controls MSE= MicroTech II, English MSD= MicroTech II, English w/ Remote Display Overloads NONE= No Compressor Supplementary Overloads WTOL= With Compressor Supplementary Overloads 6 Voltage = 08/60/ 9= 0/60/ 7= 460/60/ 7= 7/60/ = 400/0/ 7 Starting AL= Across the Line 8 Power Connection PC= Single Point Power Block & Compressor Circuit Breakers DC= Single Point Disconnect Switch & Compressor Circuit Breakers MN= Multiple Point Power Block; No Compressor Circuit Breakers WN= Multiple Point Disconnect; No Compressor Circuit Breakers DH= High Short Circuit Current Rating w/ Single Point Disconnect 9 Phase Voltage N= None V= Phase & Under/Over Voltage Protection w/ LED 0 Ground Fault N= No Ground Fault Protection F= Ground Fault Protection Unit Options N= No Unit Options Water Flow Indication NN= None AA= Evaporator Only BB= Evaporator & Condenser Field Options S= Single Evap. & Cond. Pumps, Single Control Output D= Dual Evap. & Cond. Pumps, Dual Control Output 4 Tubing Options NN= Liquid & Discharge Line Shut-Off Valves HG= Hot Gas Bypass w/ HGBP Valves Unit Controls TE= Thermal Expansion Valve (TGZ040-0B) EE= Electronic Expansion Valve (TGZ0-90B) 6 Unit Packaging NN= None SK= Wood Skid PT= Unit Painted SP= Wood Skid & Unit Painted Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Nomenclature Unit Model Number- Complete, Continued 7 Approvals T= ETL/CETL Approval & NO AHRI approval A= No Approval 8 CRN = British Columbia = Alberta = Saskatchewan 4= Manitoba = Ontario 6= Quebec 7= New Brunswick 8= Nova Scotia 9= Prince Edward Island 0= Newfoundland F= Nunavut U = Yukon W= Northwest Territories N= No CRN Required X= Special 9 Brand Name DM= Daikin McQuay MC= McQuay JD= Daikin 0 Unit Start DSU= Domestic Startup CSU= Canadian Startup ISU= International, No Startup provided Standard Warranty DPN= Domestic, yr. std. warranty - parts only CPN= Canadian, yr. std. warranty - parts only TPN= International, yr. std. warranty - parts only First Year Labor Warranty NON= None AC= Compressor only AE=Entire Unit. Extended Compressor Warranty CPE= Compressor only - Ext. year parts only CBE= Compressor only - Ext. year parts & labor CPE= Compressor only - Ext. year parts only CBE= Compressor only - Ext. year parts & labor CPE= Compressor only - Ext. year parts only CBE= Compressor only - Ext. year parts & labor CPE4= Compressor only - Ext. 4 year parts only CBE4= Compressor only - Ext. 4 year parts & labor CPE= Compressor only - Ext. year parts only CBE= Compressor only - Ext. year parts & labor CPE6= Compressor only - Ext. 6 year parts only CBE6= Compressor only - Ext. 6 year parts & labor CPE7= Compressor only - Ext. 7 year parts only CBE7= Compressor only - Ext. 7 year parts & labor CPE8= Compressor only - Ext. 8 year parts only CBE8= Compressor only - Ext. 8 year parts & labor CPE9= Compressor only - Ext. 9 year parts only CBE9= Compressor only - Ext. 9 year parts & labor NNNN= None - no extended compressor warranty 4 Extended Compressor Warranty EPE= Entire Unit - Ext. year parts only EBE= Entire Unit - Ext. year parts & labor EPE= Entire Unit - Ext. year parts only EBE= Entire Unit - Ext. year parts & labor EPE= Entire Unit - Ext. year parts only EBE= Entire Unit - Ext. year parts & labor EPE4= Entire Unit - Ext. 4 year parts only EBE4= Entire Unit - Ext. 4 year parts & labor EPE= Entire Unit - Ext. year parts only EBE= Entire Unit - Ext. year parts & labor EPE6= Entire Unit - Ext. 6 year parts only EBE6= Entire Unit - Ext. 6 year parts & labor EPE7= Entire Unit - Ext. 7 year parts only EBE7= Entire Unit - Ext. 7 year parts & labor EPE8= Entire Unit - Ext. 8 year parts only EBE8= Entire Unit - Ext. 8 year parts & labor EPE9= Entire Unit - Ext. 9 year parts only EBE9= Entire Unit - Ext. 9 year parts & labor NNNN= None - no extended unit warranty Extended Refrigeration Warranty RA= year R-4a refrigerant RA= year R-4a refrigerant RA= year R-4a refrigerant RA4= 4 year R-4a refrigerant RA= year R-4a refrigerant RA6= 6 year R-4a refrigerant RA7= 7 year R-4a refrigerant RA8= 8 year R-4a refrigerant RA9= 9 year R-4a refrigerant RAT= 0 year R-4a refrigerant NNN= None - no extended refrigerant warranty 6 Delay Warranty Start D00= Additional Months: 0 [ - 8] D0= Additional Months: [ - 0] D04= Additional Months: 4 [ - ] D06= Additional Months: 6 [ - 4] D08= Additional Months: 8 [ - 6] D0= Additional Months: 0 [ - 8] D= Additional Months: [ - 0] 7 Always NN 8 Standard / Seismic Construction NN= Standard Construction SM= Seismic Construction 9 Unit- Misc. S= Standard Unit X= Special Unit 40 Revision 00= Latest Revision 4 Condenser Leaving Water Temperature (LWT) 0000= Condenser Leaving Water Temperature (Ex.:. 400= 40 F) 4 Percentage of Glycol, Evaporator 000 = None E00= Ethylene Percentage (Ex.: E0 = 0% Ethylene) P00= Propylene Percentage (Ex.: P0 = 0% Propylene) 4 Percentage of Glycol, Condenser 000 = None E00= Ethylene Percentage (Ex.: E0 = 0% Ethylene) P00= Propylene Percentage (Ex.: P0 = 0% Propylene) Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 6
Electrical Legend Schem. Sym. Description Location ABR Alarm Bell Relay Field Mounted CB - 6 Circuit Breaker Control Box CFS Condenser Flow Switch Field Mounted CHWI Chilled Water Flow Indicator Field Mounted CHWR, Chilled Water Relay Field Mounted COMPR- 6 Compressors Below Control Box CP Unit Controller Control Box CT- GFI, Ground Fault Sensor Control Box CWPR, Condenser Water Pump Relay Field Mounted DS Disconnect Switch Control Box EXV, EXV Electronic Expansion Valve Liquid Line EXB Expansion Board Control Box EXVB Electronic Expansion Valve Driver Board Control Box FSW Flow Switch Field Mounted FU4, Control Fuses, Primary Control Box FU6 Control Fuse, Secondary Control Box GF, Ground Fault Protection Control Box GND Ground Control Box HCS Heat/Cool Switch Control Box HP, High Pressure Switch Discharge Line HPR, High Pressure Relay Control Box HTR- 6 Compressor Heaters On Compressor M- 6 Compressor Contactors Control Box MP- 6 Motor Protection On Compressor OL- 6 Overloads Control Box PD, Power Block Control Box PVM, Phase Voltage Monitor Control Box PS, Pumpdown Switch Side of Control Box RSS Remote Stop Switch Field Mounted S System Shut-Off Switch Side of Control Box S00 Leaving Water Temperature Sensor Evaporator S0, Suction Pressure Transducer Suction Line S0, 4 Discharge Pressure Transducer Discharge Line S0 Entering Condenser Temperature Sensor Condenser S08 Entering Water Temperature Sensor Condenser S0 Leaving Condenser Temperature Sensor Condenser S, Suction Temperature Sensor Suction Line S4, Liquid Temperature Sensor Liquid Line SR, Liquid Line Solenoid Relay Control Box SV, Liquid Line Solenoids Liquid Line SV, 6 Hot Gas Bypass Solenoids Hot Gas Bypass Line T Control Transformer Control Box T- T 4V Control Transformers Control Box TIB Terminal Interface Board Control Box TB- Terminal Blocks Control Box Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 7
Typical Unit Layout Diagrams Top View 4 4 B Side View A 9 6 8 7 0 Ref. No. Description Location A Compressors- Circuit # Refrigeration Section B Compressors- Circuit # Refrigeration Section Tubing- Suction, Discharge, Hot Gas, Liquid lines Refrigeration Section Evaporator Refrigeration Section 4 Filter Drier Refrigeration Section Expansion Valve Refrigeration Section 6 Condenser Refrigeration Section 7 Condenser Relief Valves Refrigeration Section 8 Condenser Shut Off Valves (pc. behind Control Box) Refrigeration Section 9 Condenser Outlet Connection Refrigeration Section 0 Condenser Inlet Connection Refrigeration Section Control Box Control Box Section MicroTech II User Interface (CP) Control Box Section Main Disconnect Switch (DS) Control Box Section Four Compressor (080-00B), Right Hand (Code 0= R), 4 Pass (Code = 4), Packaged Unit (Code 0= W) configuration shown. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 8
Refrigeration Section Piping Schematics TGZ040-0B TGZ0-90B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 9
Refrigeration Section Compressors, Evaporator, & Condenser TGZ040-060B (Control Box removed for clarity.) Circuit # Circuit # 4 A A 00 0 00 Unit Size Ref Part Part No. Description Number, Compressor- Circuit # see next page Crankcase Heater 7670 A Switch- High Pressure- Circuit # 0707400, 4 Compressor- Circuit # see next page Crankcase Heater 7670 A Switch- High Pressure- Circuit # 0707400 00 Evaporator 690 Single Insulation Kit (Code 06= S) 776009 Evaporator 690 Single Insulation Kit (Code 06= S) 7760 Evaporator 690 Single Insulation Kit (Code 06= S) 776007 0 Well, Sensor- Evaporator 04744 00 Condenser Assembly 4 Pass 678 Condenser Assembly Pass 6770 Condenser Assembly 4 Pass 678 Condenser Assembly Pass 6770 N/S= Not Shown on Diagram. Condenser components are listed on page following Discharge Line components. Code = 4. Code =. 040B 00B 060B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 0
Refrigeration Section Compressors, Sound Blankets TGZ040B, 00B, 060B Unit Size 040B 00B 060B Ref Part Part No. Description Number, Compressors - Circuit # 0890 Compressors - Circuit # 0890 Compressors - Circuit # 700604 Compressors - Circuit # 90 Compressors - Circuit # 90 Compressors - Circuit # 904 Compressors - Circuit # 940 Compressors - Circuit # 940 Compressors - Circuit # 000849, 4 Compressors - Circuit # 0890 Compressors - Circuit # 0890 Compressors - Circuit # 700604 Compressors - Circuit # 90 Compressors - Circuit # 90 Compressors - Circuit # 904 Compressors - Circuit # 940 Compressors - Circuit # 940 Compressors - Circuit # 000849 N/S Sound Blanket Kit (C0= WS) 7766 N/S= Not Shown on Diagram. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Refrigeration Section Compressors, Evaporator, & Condenser TGZ080-0B (Control Box removed for clarity.) Circuit # Circuit # 4 A A 00 0 00 Unit Size Ref Part Part No. Description Number, Compressor- Circuit # see next page Crankcase Heater 7670 Crankcase Heater 7670 A Switch- High Pressure- Circuit # 0707400, 4 Compressor- Circuit # see next page Crankcase Heater 7670 Crankcase Heater 7670 A Switch- High Pressure, Circuit # 0707400 00 Evaporator 6904 Evaporator 690 Evaporator 6907 Evaporator 6906 0 Well- Sensor, Evaporator 04744 00 Condenser Assembly 4 Pass 679 Condenser Assembly Pass 680 Condenser Assembly 4 Pass 679 Condenser Assembly Pass 680 Condenser Assembly 4 Pass 680 Condenser Assembly Pass 6800 N/S= Not Shown on Diagram. Condenser components are listed on page following Discharge Line components. Code = 4. Code =. 080B 00B 0B 0B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Refrigeration Section Compressors, Sound Blankets TGZ080-0B Unit Size 080B 00B 0B 0B Ref Part Part No. Description Number, Compressors - Circuit # 06690 Compressors - Circuit # 06690 Compressors - Circuit # 0008 Compressors - Circuit # 06600 Compressors - Circuit # 00006 Compressors - Circuit # 00006 Compressors - Circuit # 0660 Compressors - Circuit # 0660 Compressors - Circuit # 00090, 4 Compressors - Circuit # 06690 Compressors - Circuit # 06690 Compressors - Circuit # 0008 Compressors - Circuit # 06600 Compressors - Circuit # 00006 Compressors - Circuit # 00006 Compressors - Circuit # 0660 Compressors - Circuit # 0660 Compressors - Circuit # 00090 N/S Sound Blanket Kit (C0= WS) 7766 Sound Blanket Kit (C0= WS) 7766 N/S= Not Shown on Diagram. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Refrigeration Section Compressors, Evaporator, & Condenser TGZ0-90B (Control Box removed for clarity.) Circuit # A Circuit # A 00 00 Unit Size Ref Part Part No. Description Number Compressors- Circuit # see next page Crankcase Heater 7670 A Switch- High Pressure, Circuit # 0707400 Compressors- Circuit # see next page Crankcase Heater 7670 A Switch- High Pressure, Circuit # 0707400 00 Evaporator Assembly 690 Evaporator Assembly 690 00 Condenser Assembly 4 Pass 68 Condenser Assembly Pass 4 680 Condenser Assembly 4 Pass 68 Condenser Assembly Pass 4 680 Condenser Assembly 4 Pass 68 Condenser Assembly Pass 4 680 N/S= Not Shown on Diagram. Condenser components are listed on page following Discharge Line components. Evaporator components are listed on page following Condenser Components. Code = 4. 4 Code =. 0B 70B 90B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 4
Refrigeration Section Compressors, Sound Blankets TGZ0B, 70B, 90B (Control Box removed for Circuit # clarity.) 6 4 Circuit # Unit Size 0B 70B 90B Ref Part Part No. Description Number,, Compressors - Circuit # 06600 Compressors - Circuit # 00006 Compressors - Circuit # 00006 Compressors - Circuit # 06600 Compressors - Circuit # 00006 Compressors - Circuit # 00006 Compressors - Circuit # 0660 Compressors - Circuit # 0660 Compressors - Circuit # 00090, 4, 6 Compressors - Circuit # 06600 Compressors - Circuit # 00006 Compressors - Circuit # 00006 Compressors - Circuit # 0660 Compressors - Circuit # 0660 Compressors - Circuit # 00006 Compressors - Circuit # 0660 Compressors - Circuit # 0660 Compressors - Circuit # 00090 N/S Sound Blanket Kit (C0= WS) 77666 N/S Sound Blanket Kit (C0= WS) 77667 N/S Sound Blanket Kit (C0= WS) 77668 N/S= Not Shown on Diagram. For Compressors, contact Daikin Applied with model and serial number information so that the correct compressor(s) can be identified. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Refrigeration Section Compressor Trio Piping TGZ0B, 70B, 90B 0 Discharge Line Oil Equalization Suction Line Unit Size Ref. Part Part No. Description Number - Discharge Line Assembly 8860 Nut- Rotolock, Discharge Line 0060 Fitting- Rotolock, Discharge Line.7" 0070 Seal- Teflon, Discharge Line 760760 - Oil Equalization Line Assembly 8860 Nut- Rotolock, Oil Equalization 0060 Fitting- Rotolock, Oil Equalization.7" 0070 Seal- Teflon, Oil Equalization 760760 N/S Sight Glass- Oil Equalization 00870 - Suction Line Assembly HP Compressor 8860 0 HP Compressor 8860 0 Rotolock, Suction Line Fitting Kit, HP Compressor." 70640 Fitting, 0 HP Compressor." 069770 Coupling- Rotolock, HP Compressor 0090 Gasket Kit, HP Compressor A-66 Gasket, 0 HP Compressor 000 N/S= Not Shown on Diagram. Quantity is for ONE Trio arrangement. Each unit has two () Trios. Kit contains Flange, Gasket, and 4 Bolts. Contained in Rotolock Fitting Kit 70640. 0D 70D 00D Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 6
Refrigeration Section Liquid Line TGZ040-060B 0 0 0 09 09 0 7 4 09 0 07 7 0 0 07 09 0 4 Unit Size Ref. Part Part No. Description Number 0, 0 Valve- TXV 6T 0700064 Valve- TXV T 070006 0, 0 Sight Glass 00860 N/S Indicator only- Sight Glass 00860 07, 07 Valve- Liquid Line Solenoid (SV, ) 7660 N/S Cable- Liquid Line Solenoid Meters 08640 09, 09 Valve- Schrader 070080 4 4 4 0, 0 Valve- Core 06400 4 4 4, Valve- Cap 09400 4 4 4, Shell- Filter Drier 0060700 4, 4 Core- Filter Drier 0060800, Gasket Kit- Filter Drier 0747860 7, 7 Valve- Angle.88" 07400, Tube, Sensor 070890 N/S= Not shown on diagram. The quantity listed is for the UNIT. The components listed in the table apply to either circuit. 040B 00B 060B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 7
Refrigeration Section Liquid Line TGZ080-0B 0 0 09 0 09 0 7 09 4 07 0 0 07 0 4 09 0 7 Unit Size Ref. Part Part No. Description Number 0, 0 Valve- TXV Ton 0700066 Valve- TXV 40 Ton 0700067 Valve- TXV 46 Ton 0700068 0, 0 Sight Glass 00860 07, 07 Valve- Liquid Line Solenoid (SV, ) 7660 N/S Cable- Liquid Line Solenoid Meters 08640 09, 09 Valve- Schrader 070080 4 4 4 4 0, 0 Valve- Core 06400 4 4 4 4, Valve- Cap 09400 4 4 4 4, Shell- Filter Drier 099000 4, 4 Core- Filter Drier 0060800 4 4 4 4, Gasket Kit- Filter Drier 0747860 7, 7 Valve- Angle." 0486960, Tube, Sensor 070890 N/S= Not shown on diagram. The quantity listed is for the UNIT. The components listed in the table apply to either circuit. 080B 00B 0B 0B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 8
Refrigeration Section Liquid Line TGZ0-90B 0 0 09 0 0 09 4 0 06 07 0 7 06 09 0 4 09 07 0 7 Unit Size Ref. Part Part No. Description Number 0, 0 Valve- EXV 87080 0, 0 Saddle- Sight Glass 008704 06, 06 Cap- Sight Glass 00870 07, 07 Valve- Liquid Line Solenoid (SV, ) 76604 N/S Cable- Liquid Line Solenoid Meters 08640 09, 09 Valve- Schrader 070080 4 4 4 0, 0 Valve- Core 06400 4 4 4, Valve- Cap 09400 4 4 4, Shell- Filter Drier 048800 4, 4 Core- Filter Drier 0060800 4 4 4, Gasket Kit- Filter Drier 0747860 7, 7 Valve- Angle.7" 074704, Tube, Sensor 070890 N/S= Not shown on diagram. The quantity listed is for the UNIT. The components listed in the table apply to either circuit. 0D 70D 00D Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 9
Refrigeration Section Hot Gas Bypass: (Code 4= HG) TGZ040-0B 0 Unit Size Ref. Part Part No. Description Number 0, Valve- Hot Gas Solenoid (SV, 6).88" 0860 Valve- Hot Gas Solenoid (SV, 6)." 0860 Coil Only- Hot Gas Solenoid 4V 7048476 N/S Cable- HGBP Solenoid Meters 08640 N/S= Not shown on diagram. The quantity listed is for the UNIT. The components listed in the table apply to either circuit. 040B 00B 060B 080B 00B 0B 0B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 0
Refrigeration Section Hot Gas Bypass: (Code 4= HG) TGZ0-90B Front View (Circuit #.) 0 Rear View (Circuit #.) Unit Size Ref. Part Part No. Description Number 0, Valve- Hot Gas Solenoid (SV, 6)." 0860 Coil Only- Hot Gas Solenoid 4V 7048476 N/S Cable- HGBP Solenoid Meters 08640 N/S= Not shown on diagram. The quantity listed is for the UNIT. The components listed in the table apply to either circuit. 070D 080D 090D Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Refrigeration Section Suction Line TGZ040-060B 7 4 6 4 Unit Size Ref Part Part No. Description Number Valve- Schrader 070080 4 4 4 Valve- Core 06400 4 4 4 Valve- Cap 09400 4 Valve- Charge 08689900 Coupling- Half 70474 6 Valve- Relief 094400 7 Tube- Sensor 070890 The quantity listed is for the UNIT. The components listed in the table apply to either circuit. 040B 00B 060B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Refrigeration Section Suction Line TGZ080-0B 7 6 4 4 6 Unit Size Ref Part Part No. Description Number Valve- Schrader 070080 4 4 4 4 Valve- Core 06400 4 4 4 4 Valve- Cap 09400 4 Valve- Charge 08689900 Coupling- Half 70474 6 Valve- Relief 094400 7 Tube- Sensor 070890 The quantity listed is for the UNIT. The components listed in the table apply to either circuit. 080B 00B 0B 0B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Refrigeration Section Suction Line TGZ0-90B 7 6 4 6 4 Unit Size Ref Part Part No. Description Number Valve- Schrader 070080 4 4 4 Valve- Core 06400 4 4 4 Valve- Cap 09400 4 Valve- Charge 08689900 Coupling- Half 70474 6 Valve- Relief 094400 7 Tube- Sensor 070890 The quantity listed is for the UNIT. The components listed in the table apply to either circuit. 0B 70B 90B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 4
Refrigeration Section Discharge Line TGZ040-060B 09 09 0 0 0 0 Unit Size Ref. Part Part No. Description Number 0, 0 Valve- Ball.7" 086086 09, 09 Valve- Check.7" 0700070, Valve- Schrader 070080 6 6 6, Valve- Core 06400 4 4 4, Valve- Cap 09400 0, 0 Flange Kit 70640, Adapter 704970, Screw- Flange 079787 8 8 8 The quantity listed is for the UNIT. Equal quantities are used on each circuit. Flange Kit 70640 includes four (4) screws which are not used with the unit. Use screws Ref #, (079787) instead. 040B 00B 060B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Refrigeration Section Discharge Line TGZ080-0B TGZ 080-0B shown 09 09 0 0 0 0 TGZ0B Circuit # and TGZ0B Circuit #, Detail 09 09 4 4 Unit Size Ref Part Part No. Description Number 0, 0 Valve- Ball.6" 086087 Valve- Ball." 086088 4 09, 09 Valve- Check.6" 07000706 Valve- Check." 07000709 4, Valve- Schrader 070080 4 4 4 4, Valve- Core 06400 4 4 4 4, Valve- Cap 09400 4, 4 Coupling 70474 4, Valve- Relief 40 PSI 094400 4 0, 0 Flange Kit 70640, Adapter 704970, Screw- Flange 079787 8 8 8 8 The quantity listed is for the UNIT. Flange Kit 70640 includes four (4) screws which are not used with the unit. Use screws Ref #, (079787) instead. Circuit #. 4 Circuit #. 080B 00B 0B 0B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 6
Refrigeration Section Discharge Line TGZ0-90B 08 0 4 0 0 0A 0A 4 08 0 Discharge Circuit # (TGZ70-90B shown) Unit Size Ref. Part Part No. Description Number 0, 0 Valve- Ball." 086088 08, 08 Valve- Check." 07000709, Valve- Schrader 070080, Valve- Core 06400, Valve- Cap 09400 4, 4 Coupling 70474, Valve- Relief 40 PSI 094400 0, 0 Flange 940 0A, 0A Gasket- Flange 07099, Adapter 704970, Screw- Flange 079786 8 8 8 The quantity listed is for the UNIT. Circuit # only. 0B 70B 90B Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 7
Refrigeration Section Condenser Components 0 0 0 0 0 0 0 Ref. Description Part Qty. No. Number 0 Gasket- Head TGZ040-060B 0" 08760 TGZ080-0B 4" 8780 TGZ0-90B 6" 8780 0 Valve- Condenser Shut Off 70999 0 Valve- Condenser Relief 70488 0 Cap- Condenser Shut Off Valve 07490 For Condenser components not listed, contact Daikin Applied with model and serial number information so that the correct part(s) can be identified. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 8
Refrigeration Section Shell and Tube Evaporator Components TGZ0-90B Side View 0 0 0 04 0 Head End View 4 Ref. Description Part Qty. No. Number Bolt- Head E67000 0 0 Gasket- Head E4440 Gasket- Distributor E4440 Ferrule- Suction E4407007 Flange- Suction E4406000 O'Ring- Suction E446 Bolt- Suction E40 8 Ferrule- Liquid E440700 Flange- Liquid E44060006 O'Ring- Liquid E4444 4 Bolt- Liquid E00 8 0 Well- Sensor E4407008 0 Plug 7064 04 Valve- Ball 07960 Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 9
Refrigeration Section Water Flow Switch: (Code = AA or BB) TGZ040-0B A TGZ0-90B A Unit Size Ref. Part Part 040-070- 0- No. Description Number 060 0 90 Pipe Assy- Evaporator (Code = AA or BB) 9800 Clamp- Evaporator (Code = AA or BB) 9790 Flow Switch- Evaporator (Code = AA or BB) 0740 A Flow Switch- Condenser (Code = BB) 0740 N/S Cable- Flow Switch Meters 0740 N/S Cable- Flow Switch 0 Meters 0740 N/S= Not shown on diagram. Quantity of one cable PER switch. Determine length required before ordering. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 0
Control Box Control Box Layout Diagrams & Data Nameplate Control Box Layout Diagrams TGZ 040-0B TGZ 0-90B Control Box Data Nameplate Control Box Serial No. "S" + Year + ##### + Detail # Control Box Part Number For Control Box components not listed on the following pages, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown in the above sample label. This label is located inside the Control Box at the top of the panel. The above diagrams show typical Control Box Layouts. Control Box layouts vary depending upon unit options selected. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Control Box Common Control Box Components Schem. Part Part Qty. Sym. Description Number CP Controller 068 TIB Converter Board- Transducer 078770 Terminal Block- Converter Board Pole 0497900 CT-GF, Ground Fault Kit- Single Point (Code 0= F AND Code 8= PC, DC, DH) 00 Ground Fault Kit- Multiple Point (Code 0= F AND Code 8= MN, MH) 00 EXB Expansion Board 0004468 EXVB Electronic Expansion Valve Board TGZ0-90B only 07780 GF, Ground Fault Relay 00 HCS Heat/Cool Switch 00048 HP, Switch- High Pressure 0707400 HPR, Relay- Motor Protection 000480 PS, Switch- Pump Down 00048 PVM Phase Voltage Monitor /460V 000 Phase Voltage Monitor 07069966 S00 Sensor- Evaporator Leaving Temperature 0' Lead Length, 0K 070070 S0 Sensor- Condenser Entering Temperature 0' Lead Length, 0K 070070 S08 Sensor- Evaporator Entering Temperature 0' Lead Length, 0K 070070 S0 Sensor- Condenser Leaving Temperature 0' Lead Length, 0K 070070 S, Sensor- Suction Temperature 0' Lead Length, 0K 070070 S4, Sensor- Liquid Temperature 0' Lead Length, 0K 070070 S Switch- Unit Shut Off 00048 SR, Relay- Liquid Line Solenoid 0004648 Base- Relay, Liquid Line Solenoid 000494 For Control Box components not listed, contact Daikin Applied with the COMPLETE Control Box Serial Number and Control Box Part Number as shown in the sample label on the previous page. This label is located inside the Control Box at the top of the panel. The Controller (Main Control Board CP) must be programmed in order to function correctly. When ordering a replacement CP, provide the unit model and serial number so the unit specific software code can be loaded before shipment. Not shown on diagram. Schem. Description Part Qty. Sym. Number Transducers for units built through August 07 * S0,0 Transducer- Low Pressure 0768 S0,04 Transducer- High Pressure Circuit # 07686 N/S Cable for Transducers, 0 ft. (includes Boot) 0746670 4 N/S Cable for Transducers, 6 ft. (includes Boot) 0746670 4 N/S Cable for Transducers, 0 ft. (includes Boot) 0746670 4 N/S Cable for Transducers, ft. (includes Boot) 07466704 4 N/S Boot for Transducer Cable (black) 0780 4 Transducers for units built beginning September 07 * S0,0 Transducer- Low Pressure Circuit # 990 S0,04 Transducer- High Pressure Circuit # 990 N/S Cable for Transducers, 0 ft. (includes Boot) 90797 4 N/S Cable for Transducers, 6 ft. (includes Boot) 90797 4 N/S Cable for Transducers, 0 ft. (includes Boot) 90797 4 N/S Cable for Transducers, ft. (includes Boot) 907974 4 N/S Boot for Transducer Cable (blue) 670 4 N/S = Not Shown * For units built in August 07, check the color of the Transducer Cable Boot. If Boot is black, use the parts above for through August 07. If Boot is blue, use the parts above for beginning September 07. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Control Box Transformers & Fuses Transformers: T- Schem. Part Part Qty. Sym. Description Number T Transformer, Control 000VA, 0004887 Transformer, Control 000VA, 80/400V 0004888 Transformer, Control 000VA, 460V 0004887 Transformer, Control 000VA, 600V 000488 Transformer, Control 00VA, 000466 Transformer, Control 00VA, 80/400V 000487 Transformer, Control 00VA, 460V 000466 Transformer, Control 00VA, 600V 00048 T- Transformer, 4V Control 00VA 0V to 4V 07090 TGZ040-0B units NORMALLY have 000VA T Transformers and TGZ0-90B units NORMALLY have 00VA T Transformers installed. Confirm VA of Transformer BEFORE ordering. Quantity varies depending upon unit size and options selected. Fuses: FU4-6 Schem. Part Part Qty. Sym. Description Number FU4, Fuse- Control Transformer, Primary 000VA@ 08V 0004086 Fuse- Control Transformer, Primary 000VA@ 0V 0004086 Fuse- Control Transformer, Primary 000VA@ 086049 Fuse- Control Transformer, Primary 000VA@ 400V 086049 Fuse- Control Transformer, Primary 000VA@ 460V 08604 Fuse- Control Transformer, Primary 000VA@ 086046 Fuse- Control Transformer, Primary 00VA@ 08V 000466 Fuse- Control Transformer, Primary 00VA@ 0V 000466 Fuse- Control Transformer, Primary 00VA@ 000447 Fuse- Control Transformer, Primary 00VA@ 400V 000447 Fuse- Control Transformer, Primary 00VA@ 460V 0004086 Fuse- Control Transformer, Primary 00VA@ 00046 FU6 Fuse- Control Transformer, Secondary 000VA @ 00V 0004088 Fuse- Control Transformer, Secondary 00VA @ 00V 0004087 Fuse FU4-6 VA is dependent upon T Transformer VA. Confirm VA of Transformer T BEFORE ordering. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Control Box Components for Units Without Compressor Overloads: (Code = NONE) TGZ040-060B Unit Size 040B 00B 060B Schem. Part Part Sym. Description Number Power Block- Single Point PD Power Block 80A 000446 Power Block 7A 0004448 Power Block- Multiple Point PD, Power Block 7A 0004448 Disconnect Switch- Single Point DS Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 00046 Shaft- 00 & A, Std. 0004 Handle- 00 & A, Std. 00040 Disconnect Switch- HSCCR 4 0A 00048848 Mechanism- 0A, HSCCR 00047 Shaft- 0A, HSCCR 0004 Handle- 0A, HSCCR 00040 Disconnect Switch- Multiple Point DS, Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 00046 Shaft- 00 & A, Std. 0004 Handle- 00 & A, Std. 00040 Compressor Contactor M- 4 Contactor 7A 0004048 4 Contactor 6A 0004047 4 Contactor 0A 00040767 4 Contactor 40A 00044 4 Contactor A 0004090 4 4 4 4 4 4 4 Contactor A 0004986 4 Compressor Motor Protector CB- 4 Circuit Breaker 00A 00049 4 4 Circuit Breaker 70A 00044 4 4 Circuit Breaker 0A 00046 4 4 Circuit Breaker 40A 0004694 4 4 4 4 4 Circuit Breaker A 000469 4 Single Point Connection Code 8= PC, DC, DH. Multiple Point Connection Code 8= MN, WN. Std. Single Connection Point Code 8= PC, DC. 4 HSCCR (High Short Circuit Current Rating) Single Point Connection Code 8= DH. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 4
Control Box Components for Units Without Compressor Overloads: (Code = NONE) TGZ080-0B Unit Size 080B 00B 0B 0B Schem. Part Part Sym. Description Number Power Block- Single Point PD Power Block 760A 0004748 Power Block 80A 000446 Power Block 7A 0004448 Power Block- Multiple Point PD, Power Block 80A 000446 Power Block 7A 0004448 Disconnect Switch- Single Point DS Disconnect Switch- Std. 600A 000408 Mechanism- 600A, Std. 00048 Shaft- 600A, Std. 0004 Handle- 600A Std. 000404 Disconnect Switch- Std. 400A 000406 Mechanism- 400A, Std. 00048 Shaft- 400A, Std. 0004 Handle- 400A Std. 00040 Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. A 0004699 Mechanism- A, Std. 00046 Shaft- A, Std. 0004 Handle- A, Std. 00040 Disconnect Switch- HSCCR 4 0A 00048848 Mechanism- 0A, HSCCR 00047 Shaft- 0A, HSCCR 0004 Handle- 0A, HSCCR 00040 Disconnect Switch- Multiple Point DS Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 00046 Shaft- 00 & A, Std. 0004 Handle- 00 & A, Std. 00040 Single Point Connection Code 8= PC, DC, DH. Multiple Point Connection Code 8= MN, WN. Std. Single Connection Point Code 8= PC, DC. 4 HSCCR (High Short Circuit Current Rating) Single Point Connection Code 8= DH. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page
Control Box Components for Units Without Compressor Overloads: (Code = NONE) TGZ080-0B, Continued Unit Size 080B 00B 0B 0B Schem. Part Part Sym. Description Number Disconnect Switch- Multiple Point, Cont. DS Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 00046 Shaft- 00 & A, Std. 0004 Handle- 00 & A, Std. 00040 Compressor Contactor M, Contactor A 0004080 Contactor 00A 000497 Contactor 7A 0004048 Contactor 6A 0004047 Contactor 0A 00040767 Contactor 40A 00044 Contactor A 0004090 M, 4 Contactor A 0004080 Contactor 00A 000497 Contactor 7A 0004048 Contactor 6A 0004047 Contactor 0A 00040767 Contactor 40A 00044 Contactor A 0004090 Compressor Motor Protector CB, Circuit Breaker 00A 00048864 Circuit Breaker 0A 0004098 Circuit Breaker 00A 00049 Circuit Breaker 80A 0004 Circuit Breaker 70A 00044 Circuit Breaker 60A 00047 Circuit Breaker 0A 00046 CB, 4 Circuit Breaker 00A 00048864 Circuit Breaker 0A 0004098 Circuit Breaker 00A 00049 Circuit Breaker 80A 0004 Circuit Breaker 70A 00044 Circuit Breaker 60A 00047 Circuit Breaker 0A 00046 Multiple Point Connection Code 8= MN, WN. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 6
Control Box Components for Units Without Compressor Overloads: (Code = NONE) TGZ0-90B Unit Size 0B 70B 90B Schem. Part Part Sym. Description Number Power Block- Single Point PD Power Block 760A 0004748 Power Block 80A 000446 Power Block- Multiple Point PD Power Block 80A 000446 Power Block 7A 0004448 PD Power Block 80A 000446 Power Block 7A 0004448 Disconnect Switch- Single Point DS Disconnect Switch- Std. 800A 00040 Mechanism- 800A, Std. 0004 Shaft- 800A, Std. 0004 Handle- 800A Std. 00044 Disconnect Switch- Std. 600A 000408 Mechanism- 600A, Std. 00048 Shaft- 600A, Std. 0004 Handle- 600A Std. 000404 Disconnect Switch- Std. 400A 000406 Mechanism- 400A, Std. 00048 Shaft- 400A, Std. 0004 Handle- 400A Std. 00040 Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Multiple Point DS Disconnect Switch- Std. 400A 000406 Mechanism- 400A, Std. 00048 Shaft- 400A, Std. 0004 Handle- 400A Std. 00040 Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 00046 Shaft- 00 & A, Std. 0004 Handle- 00 & A, Std. 00040 Single Point Connection Code 8= PC, DC. DH. Multiple Point Connection Code 8= MN, WN. Std. Single Connection Point Code 8= PC, DC. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 7
Control Box Components for Units Without Compressor Overloads: (Code = NONE) TGZ0-90B, Continued Unit Size 0B 70B 90B Schem. Part Part Sym. Description Number Disconnect Switch- Multiple Point, Cont. DS Disconnect Switch- Std. 400A 000406 Mechanism- 400A, Std. 00048 Shaft- 400A, Std. 0004 Handle- 400A Std. 00040 Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 00046 Shaft- 00 & A, Std. 0004 Handle- 00 & A, Std. 00040 Compressor Contactor M,, Contactor A 0004080 Contactor 00A 000497 Contactor 7A 0004048 Contactor 6A 0004047 Contactor 0A 00040767 Contactor 40A 00044 M, 4, 6 Contactor A 0004080 Contactor 00A 000497 Contactor 7A 0004048 Contactor 6A 0004047 Contactor 0A 00040767 Contactor 40A 00044 Compressor Motor Protector CB,, Circuit Breaker 00A 00048864 Circuit Breaker 0A 0004098 Circuit Breaker 00A 00049 Circuit Breaker 80A 0004 Circuit Breaker 70A 00044 Circuit Breaker 60A 00047 CB, 4, 6 Circuit Breaker 00A 00048864 Circuit Breaker 0A 0004098 Circuit Breaker 00A 00049 Circuit Breaker 80A 0004 Circuit Breaker 70A 00044 Circuit Breaker 60A 00047 Multiple Point Connection Code 8= MN, WN. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 8
Control Box Components for Units With Compressor Overloads: (Code = WTOL) TGZ040-060B Unit Size 040B 00B 060B Schem. Part Part Sym. Description Number Power Block- Single Point PD Power Block 80A 000446 Power Block 7A 0004448 Power Block- Multiple Point PD, Power Block 7A 0004448 NA Disconnect Switch- Single Point DS Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 00046 Shaft- 00 & A, Std. 0004 Handle- 00 & A, Std. 00040 Disconnect Switch- HSCCR 4 0A 00048848 Mechanism- 0A, HSCCR 00047 Shaft- 0A, HSCCR 0004 Handle- 0A, HSCCR 00040 Disconnect Switch- Multiple Point DS, Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 NA Mechanism- 00 & A, Std. 00046 NA Shaft- 00 & A, Std. 0004 NA Handle- 00 & A, Std. 00040 NA Compressor Contactor M- 4 Contactor 7A 0004048 Contactor 6A 0004047 6 Contactor 0A 00040767 6 Contactor 40A 00044 4 4 Contactor A 0004090 4 4 4 4 4 Contactor A 0004986 4 4 4 NA= Not available. Single Point Connection Code 8= PC, DC, DH. Multiple Point Connection Code 8= MN, WN. Std. Single Connection Point Code 8= PC, DC. 4 HSCCR (High Short Circuit Current Rating) Single Point Connection Code 8= DH. 4pc. for 08V ONLY. 6 4pc. for 0V ONLY. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 9
Control Box Components for Units With Compressor Overloads: (Code = WTOL) TGZ040-060B, Continued Unit Size 040B 00B 060B Schem. Part Part Sym. Description Number Compressor Motor Protector CB- 4 Circuit Breaker 00A 00049 4 Circuit Breaker 80A 0004 Circuit Breaker 70A 00044 Circuit Breaker 60A 00047 4 4 Circuit Breaker 0A 00046 4 4 Circuit Breaker 40A 0004694 4 4 Circuit Breaker 0A 000469 4 4 4 Circuit Breaker A 000469 4 Compressor Overloads OL- 4 Overload 90-80A 07948804 Overload - 66A 0794880 4 4 4 4 Overload 0-40A 0004884 4 4 4 4 4 4 4 4 4pc. for 08V ONLY. 4pc. for 0V ONLY. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 40
Control Box Components for Units With Compressor Overloads: (Code = WTOL) TGZ080-0B Unit Size 080B 00B 0B 0B Schem. Part Part Sym. Description Number Power Block- Single Point PD Power Block 80A 000446 Power Block 7A 0004448 Power Block- Multiple Point PD Power Block 80A 000446 Power Block 7A 0004448 PD Power Block 80A 000446 Power Block 7A 0004448 Disconnect Switch- Single Point DS Disconnect Switch- Std. 600A 000408 Mechanism- 600A, Std. 00048 Shaft- 600A, Std. 0004 Handle- 600A Std. 000404 Disconnect Switch- Std. 400A 000406 6 Mechanism- 400A, Std. 00048 6 Shaft- 400A, Std. 0004 6 Handle- 400A Std. 00040 6 Disconnect Switch- Std. 6 0A 000404 Mechanism- 0A, Std. 6 00047 Shaft- 0A, Std. 6 0004 Handle- 0A Std. 6 00040 Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- A, Std. 00046 Shaft- A, Std. 0004 Handle- A, Std. 00040 Disconnect Switch- HSCCR 4 0A 00048848 Mechanism- 0A, HSCCR 00047 Shaft- 0A, HSCCR 0004 Handle- 0A, HSCCR 00040 Disconnect Switch- Multiple Point DS Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. 6 A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 6 00046 Shaft- 00 & A, Std. 6 0004 Handle- 00 & A, Std. 6 00040 Single Point Connection Code 8= PC, DC, DH. Multiple Point Connection Code 8= MN, WN. Std. Single Connection Point Code 8= PC, DC. 4 HSCCR (High Short Circuit Current Rating) Single Point Connection Code 8= DH. pc. for 08V ONLY. 6 pc. for 0V ONLY. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 4
Control Box Components for Units With Compressor Overloads: (Code = WTOL) TGZ080-0B, Continued Unit Size 080B 00B 0B 0B Schem. Part Part Sym. Description Number Disconnect Switch- Multiple Point, Cont. DS Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 00046 Shaft- 00 & A, Std. 0004 Handle- 00 & A, Std. 00040 Compressor Contactor M, Contactor A 0004080 Contactor 00A 000497 Contactor 7A 0004048 Contactor 6A 0004047 Contactor 0A 00040767 Contactor 40A 00044 Contactor A 0004090 M, 4 Contactor A 0004080 Contactor 00A 000497 Contactor 7A 0004048 Contactor 6A 0004047 Contactor 0A 00040767 Contactor 40A 00044 Contactor A 0004090 Multiple Point Connection Code 8= MN, WN. pc. for 08V ONLY. pc. for 0V ONLY. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 4
Control Box Components for Units With Compressor Overloads: (Code = WTOL) TGZ080-0B, Continued Unit Size 080B 00B 0B 0B Schem. Part Part Sym. Description Number Compressor Motor Protector CB, Circuit Breaker 7A 00044040 Circuit Breaker A 0004697 Circuit Breaker 00A 00049 Circuit Breaker 80A 0004 Circuit Breaker 70A 00044 Circuit Breaker 60A 00047 Circuit Breaker 0A 00046 Circuit Breaker 40A 0004694 CB, 4 Circuit Breaker 7A 00044040 Circuit Breaker A 0004697 Circuit Breaker 00A 00049 Circuit Breaker 80A 0004 Circuit Breaker 70A 00044 Circuit Breaker 60A 00047 Circuit Breaker 0A 00046 Circuit Breaker 40A 0004694 Compressor Overloads OL, Overload 90-80A 07948804 4 Overload - 66A 0794880 4 4 4 4 4 4 4 4 4 4 4 Overload 0-40A 0004884 4 4 4 4 OL, 4 Overload 90-80A 07948804 4 4 Overload - 66A 0794880 4 4 4 4 4 4 4 4 4 4 4 Overload 0-40A 0004884 4 4 4 pc. for 08V ONLY. pc. for 0V ONLY. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 4
Control Box Components for Units With Compressor Overloads: (Code = WTOL) TGZ0-90B Unit Size 0B 70B 90B Schem. Part Part Sym. Description Number Power Block- Single Point PD Power Block 760A 0004748 Power Block 80A 000446 Power Block 7A 0004448 Power Block- Multiple Point PD, Power Block 80A 000446 Power Block 7A 0004448 Disconnect Switch- Single Point DS Disconnect Switch- Std. 800A 00040 4 Mechanism- 800A, Std. 0004 4 Shaft- 800A, Std. 0004 4 Handle- 800A Std. 00044 4 Disconnect Switch- Std. 600A 000408 Mechanism- 600A, Std. 00048 Shaft- 600A, Std. 0004 Handle- 600A Std. 000404 Disconnect Switch- Std. 400A 000406 Mechanism- 400A, Std. 00048 Shaft- 400A, Std. 0004 Handle- 400A Std. 00040 Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Multiple Point DS Disconnect Switch- Std. 400A 000406 Mechanism- 400A, Std. 00048 Shaft- 400A, Std. 0004 Handle- 400A Std. 00040 Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 00046 Shaft- 00 & A, Std. 0004 Handle- 00 & A, Std. 00040 Single Point Connection Code 8= PC, DC. DH. Multiple Point Connection Code 8= MN, WN. Std. Single Connection Point Code 8= PC, DC. 4 pc. for 08V ONLY. pc. for 0V ONLY. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 44
Control Box Components for Units With Compressor Overloads: (Code = WTOL) TGZ0-90B, Continued Unit Size 0B 70B 90B Schem. Part Part Sym. Description Number Disconnect Switch- Multiple Point, Cont. DS Disconnect Switch- Std. 400A 000406 Mechanism- 400A, Std. 00048 Shaft- 400A, Std. 0004 Handle- 400A Std. 00040 Disconnect Switch- Std. 0A 000404 Mechanism- 0A, Std. 00047 Shaft- 0A, Std. 0004 Handle- 0A Std. 00040 Disconnect Switch- Std. A 0004699 Disconnect Switch- Std. 00A 0004698 Mechanism- 00 & A, Std. 00046 Shaft- 00 & A, Std. 0004 Handle- 00 & A, Std. 00040 Compressor Contactor M,, Contactor A 0004080 Contactor 00A 000497 Contactor 6A 0004047 Contactor 0A 00040767 Contactor 40A 00044 M, 4, 6 Contactor A 0004080 Contactor 00A 000497 Contactor 6A 0004047 Contactor 0A 00040767 Contactor 40A 00044 Multiple Point Connection Code 8= MN, WN. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 4
Control Box Components for Units With Compressor Overloads: (Code = WTOL) TGZ0-90B, Continued Unit Size 0B 70B 90B Schem. Part Part Sym. Description Number Compressor Motor Protector CB,, Circuit Breaker 7A 00044040 Circuit Breaker A 0004697 Circuit Breaker 00A 00049 Circuit Breaker 80A 0004 Circuit Breaker 60A 00047 Circuit Breaker 0A 00046 CB, 4, 6 Circuit Breaker 7A 00044040 Circuit Breaker A 0004697 Circuit Breaker 00A 00049 Circuit Breaker 80A 0004 Circuit Breaker 60A 00047 Circuit Breaker 0A 00046 Compressor Overloads OL,, Overload 90-80A 07948804 Overload - 66A 0794880 Overload 0-40A 0004884 OL, 4, 6 Overload 90-80A 07948804 Overload - 66A 0794880 Overload 0-40A 0004884 Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 46
Control Box Communication Modules 60 BACnet with IP/Ethernet Module Ref. Description Part Qty. No. Number 60 BACnet IP/Ethernet Installation Kit 047406 700 BACnet MS/TP Communications Module Ref. Description Part Qty. No. Number 700 BACnet MS/TP Installation Kit 047407 87 MODBUS Communications Module Ref. Description Part Qty. No. Number 87 MODBUS Installation Kit 04740 90 LonMark Communications Module Ref. Description Part Qty. No. Number 90 LonMark Installation Kit 047409 Note that these Installation Kits can be used to replace an existing Communication Module, to change communication protocol, or to add communication capability to a unit that does not currently have a Communication Module installed. Each Installation Kit includes the Communication Module and Installation instructions. Templifier Scroll Compressor Water Heater, TGZ 040-90 Vint. B Rev. F /7 RPL 70008 / Page 47