Vickers. Service Data. Piston Pumps. PVH57/63 Variable Displacement Piston Pump - 11 Design M-2206-S. Revised 11/01/97

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Service Data Vickers Piston Pumps PVH57/63 Variable Displacement Piston Pump - 11 Design Revised 11/01/97 M-2206-S

Maximum Adjustable Stop S Option 913341 Locknut Torque 25-50 N.m. (18-37 lb. ft.) Torque Limiter T Option 860741 Adj. screw Valve block Pump Type F 11 C M 11 C SF 11 C SM 11 C F 11 CT M 11 CT Valve Block Table RH 928631 928632 928618 928619 860846 860847 LH 928679 928680 928667 928668 860855 860856 928446 Bias piston 928456 Lock ring 526665 Bias spring 928447 Cap 263069 O-ring 197577 Back-up ring 262339 O-ring 928448 Bias sleeve Torque 97-106 N.m (71-78 lb. ft) Grade RC30 compound Valve block Torque control models Standard C/CM/CMV/CV/IC 396093 O-ring 474753 Screw Torque 64-78 N.m. (47-57 lb. ft.) Pump control (see controls pages) 513436 Bearing S/A 513846 Gasket Valve block (see table) 926258 Shaft spacer kit Valve plate (see table) Rotating group kit 470866 Screw (4 Req d) Torque 64-78 N.m. (47-57 lb. ft.) 470871 Screw Torque 64-78 N.m. (47-57 lb. ft.) Eaton Hydraulics, Incorporated 2000 All Rights Reserved 471512 Pin 248935 Pin 689461 Plug Torque 12.7-13 N.m. (8.9-9.5 lb.ft.) Cylinder block 680624 Spring guide 627524 Spring 584524 Spring guide 85560 Retaining ring

Housing 526614 864204 883084 864313 860808 860815 864203 Flange/Seal -C-*S -C-*D -C2-*S -C2-*D -C3-*S -M-*S Model Piston & Shoe Cylinder Shoe Rotating Group Designation S/A (9 req d) Block Cage Kit 57 Size 02-306362 937023 584512 877420 63 Size 02-306363 937024 860754 02-334358 -130 suffix Housing Shaft Type Key Valve Plate Table 396102 O Ring 527166 1 Straight keyed 114516 Pump Type RH LH 513839 2 Splined 883083 N Straight keyed 472287 864342 1 Straight key (thru) 114516 526684 2 Spline (thru) 913978 8 - Splined (130) 57 680630 680631 57QI 514128 514121 57QP 913696 N/A 63 934442 934439 63QI 928579 860774 63QP 934443 N/A 690832 Yoke S/A 690801 Spacer Shoe cage 513433 Bearing S/A 513885 Saddle bearing 513886 Saddle bearing 690339 Screw Torque 3.6-4.4 N.m. (2.3-3 lb. ft.) Note Complete replacement via rotating group kits is recommended. 513602 Plug Torque 97-106 N.m. (71-78 lb. ft.) 396098 O Ring 186580 Plug Torque 54-59 N.m. (40-43 lb. ft.) Rotating group kit 473741 Screw (4 Req d) Torque 13-15 N.m. (9-11 lb. ft.) Shaft 690218 Limiter Piston & Shoe S/A 262355 O Ring 690210 Control rod Torque 82-91 N.m. (60-67 lb. ft.) Grade RC30 compound 690211 Control piston 262355 O Ring 526685 Bias rod Torque 82-91 N.m. (60-67 lb. ft.) Grade RC30 compound 526665 Spring 526668 Bias piston Non-torque control models Available in double shaft seal kit 02 102244 Available in bearing kit 877423 Available in bearing/yoke kit 02-334832 576601 O Ring Available in PVH57 rotating group kit. Available in PVH63 rotating group kit. 470793 Screw (3 Req d) Torque 7-9 N.m. (5-6.6 lb. ft.) 526616 Cover 513439 Shaft seal (2 Req d if dual seal) 103824 Retaining ring (2 Req d if dual seal) NOTE Right hand rotation shown. View is opposite for left hand rotation. Please refer to Overhaul Manual M-2210-S. NOTE Use shims as required to obtain 0.01 0.10 mm (.0004.004 in.) axial shaft end play. NOTE For satisfactory service life of these components in industrial applications, use full flow filtration to provide fluid which meets cleanliness code 16/14/12 or cleaner.

Load Sensing & Pressure Compensator Control C(M)*V 857674 Spring guide 857679 Pin spring stop 857688 Load sense spring 857674 Spring guide Orifice plug 181728 Plug Torque 29-32 N.m. (21-24 lb. ft.) 473765 Screw (4 Req d) Torque 31-37 N.m. (23-28 lb. ft.) Body 857673 Load sense spool 396100 O-Ring 860748 Plug Torque 75-83 N.m. (55-60 lb. ft.) 860747 Nut Torque 14-20 N.m. (10-14 lb. ft.) 860749 Plug Torque 97-106 N.m. (71-78 lb. ft.) 396102 O-Ring 860750 Adj. screw 857734 Spring guide Control spring 627391 Plug Torque 29-32 N.m. (21-24 lb. ft.) 857672 Pressure limiter spool 177969 O-Ring (3 Req d) Control Type CV CVB CMV Control Kit 02 125161 02 160591 02 306056 Pressure range Spring 140 280 Bar 857681 35 140 Bar 857675 857734 Spring guide Body 857733 928442 857733 All parts shown are included in control kit. Pressures must be set by user to circuit requirements. Orifice Plug 433543 Pressure Compensator Control C & CM Control spring 857734 Spring guide 857722 Body 473765 Screw (4 Req d) Torque 31-37 N.m. (23-28 lb. ft) 857672 Spool 396102 O-Ring 860750 Adj. screw 860749 Plug Torque 97-106 N.m. (71-78 lb. ft.) 860747 Nut Torque 14-20 N.m. (10-14 lb. ft.) 627391 Plug Torque 29-32 N.m. (21-24 lb. ft.) 177969 O-Ring (3 Req d) Control Type C CM Control Kit 02 125160 02 125162 Pressure range 140 280 Bar 35 140 Bar Spring 857681 857675 All parts shown are included in control kit. Pressures must be set by user to circuit requirements.

Industrial Control (IC) 473769 Screw Torque 31-37 N.m. (23-28 lb. ft.) 407533 Plug Torque 12.1-12.4 N.m. (8.9-9.1 lb. ft.) 396093 O-Ring 396092 O-Ring (3 Req d) 627391 Plug (3 Req d) Torque 9.8-10.2 N.m. (7.2-7.5 lb. ft.) Body (see table) 857688 Spring 857679 Pin spring stop 857674 Spring guide 396100 O-Ring 860747 Nut Torque 14-20 N.m. (10-14 lb. ft.) 860750 Adj. screw 860748 Plug Torque 75-83 N.m. (55-60 lb. ft.) Torque Limiter T Option 860749 Plug Torque 75-83 N.m (102-112 lb. ft.) 860750 Adjusting Screw 860747 Nut Torque 8-10 N.m (11-14 lb. ft.) 1649 Ball 471627 Pin 937272 Check valve Torque 1.7-2.3 N.m (2.3-3.1 lb. ft.) 217669 O-ring 177969 O-ring (2 req d) Control Kit Threads Body 02 151904 inch 883386 02 151905 metric 860628 All parts shown are included in control kit. Pressures must be set by user to circuit requirements. 473765 Screw Torque 31-37 N.m. (23-28 lb. ft.) 113000 Plug Torque 5.1-5.9 N.m. (3.7-4.4 lb. ft.) 860566 Orifice plug Torque 1.7-2.3 N.m. (1.2-1.7 lb. ft.) 181728 Plug Torque 29-32 N.m. (21-24 lb. ft.) 627391 Plug Torque 29-32 N.m. (21-24 lb. ft.) 939816 Spool 177969 O-Ring (2 req d) 216630 O-Ring NOTE IC kits pre-set to 20-30 bar differential pressure with all orifices/plugs in place. Reference Vickers Overhaul Manual M-2210-S for proper orifice/ plug configuration in various circuits prior to control installation. 928388 Guide 913453 Guide Spring 473773 Screw (4 req d) 857734 Guide Torque to 31-37 N.m 263069 O-ring (42-50 lb. ft.) 197594 Back-up ring 262356 O-ring 860655 Plug Torque 75-83 N.m (102-112 lb. ft.) 248823 Pin 186580 Plug Torque 54-59 N.m (73-80 lb. ft.) 263497 O-ring 113000 Plug Torque 15-17 N.m (20-23 lb. ft.) 913454 Spool 860653 Body 177969 O-ring (5 req d) 577639 Sleeve 262356 O-ring 248845 Pin 932716 Retainer Ring (Screw into bottom of thread) 932716Connector Torque 54-59 N.m (73-80 lb. ft.) Model designation T**-31 T**S-31 Control Kit Spring 02 314944 857675 02 335254 857681 263497 O-ring Torque summation parts

*A* Thru drive Valve block 474753 Screw Torque 64-78 N.m. (47-57 lb. ft.) 474756 Screw (2 Req d, SAE A pad) Torque 64-78 N.m. (47-57 lb. ft.) 473817 Screw (2 Req d, SAE B / C pad) Torque 64-78 N.m. (47-57 lb. ft.) Coupling Thru drive Adapter location 470866 Screw Torque 64-78 N.m. (47-57 lb. ft.) O-Ring Rear Pump A Thru drive Model designation Valve block w/ SAE A Pad LAF 11 C* 928705 LAM 11 C* 928706 RAF 11 C* 928730 RAM 11 C* 928731 LAF 11 CT 860837 LAM 11 CT 860838 RAF 11 CT 860828 RAM 11 CT 860829 O-Ring 576601 Coupling Type 864460 9 tooth SAE-A SAE A, 2 Bolt Cover Plate 939790 (Fits 031 Suffix Pumps) B & C Thru drive Adapter Model Designation * *BF 11 * * *BM 11 * * *CF 11 * * *CM 11 * Adapter Pad Kit 876390 876394 876389 876392 Adapter Flange 526670 876393 692934 876391 O-Ring 401525 353264 CouplingTypes 526694 SAE-B 13 tooth 526695 SAE-BB 15 tooth 526696 SAE-C 14 tooth *AF Units use Screw 170177 (2 req d) **AM Units use Screw 470837 (2 req d) Notes: 1. F type equal SAE threads 2. M type equal metric threads 3. B and C thru-drives created from A thru-drive pump with B or C thru-drive adapter kit installed. 4. All screws/o-rings are included with each kit to convert from A to B or C thru-drive unit.

Typical Cross Section Control Piston Control Rod Valve Block Port #1 Position outer shaft seal facing shaft end Position inner shaft seal facing bearing Note Parts are shown as installed for right hand rotation. For left hand rotation, install control rod and control piston in valve block port #2. Install bias rod, bias piston and spring in valve block port #2. Valve Block Port #2 Bias Rod Bias Piston Spring Pump Startup Make sure the reservoir and circuit are clean and free of dirt and debris prior to filling with hydraulic fluid. Fill the reservoir with filtered oil to a level sufficient to prevent vortexing at suction connection to pump inlet. It is good practice to clean the system by flushing and filtering using an external slave pump. Before starting the pump, fill with fluid through one of the ports. This is particularly important if the pump is above the fluid level of the reservoir. When initially starting the pump, remove all trapped air from the system. This can be accomplished by loosening the pump outlet fittings or connections before starting the pump, or by using an air bleed valve. All inlet connections must be tight to prevent air leaks. Once the pump is started, it should prime within a few seconds. If the pump does not prime, check to make sure that there are no air leaks in the inlet line and connections. Also check to make sure that trapped air can escape at the pump outlet. After the pump is primed, tighten the loose outlet connections, then operate for five to ten minutes (unloaded) to remove all trapped air from the circuit. If reservoir has a sight gage, make sure the fluid is clear not milky. Add fluid to the reservoir up to the proper fill level.

Model Code 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 1 Piston pump, variable displacement 2 Maximum geometric displacement 57-57.4 cm 3 /r (3.5 in 3 /r) 63-62.9 cm 3 /r (3.84 in 3 /r) 3 Application style Blank - Mobile application (rated speed & 250/280 bar (3600-4000 psi) pressures) QI - Quiet industrial application (1500-1800 rpm & 250/280 bar (3600-4000 psi) pressures) QP - Quiet power unit application (1800 rpm & 140 bar (2000 psi) max. pressures R.H. rotation only) 4 Mounting flange, prime mover end C - SAE C 4 bolt type (SAE J744-127-4 ) C2 - Optional combination 2- & 4-bolt SAE-C pilot C3 - Optional 4-bolt SAE-C pilot for vertical pump mounting M - Optional metric 4-bolt pilot ISO 3019/2-125B4HW (Must be used with N shaft option.) 5 Shaft rotation, viewed at prime mover end R - Right hand, clockwise L - Left hand, counterclockwise 6 Configuration Blank - Non-thru-drive (single pump) A - SAE-A thru-drive pump, standard (SAE J744-82-2) B - SAE-B thru-drive pump, optional (SAE J744-101-2/4) C - SAE-C thru-drive pump, optional (SAE J744-127-2/4) S - Adjustable maximum volume stop ( S option not available on thru-drive and torque control pump models.) 7 Main ports F - SAE 4-bolt flange ports (standard) M - SAE 4-bolt pads with metric mounting bolt threads 8 Shaft-end type, at prime mover end N - Metric ISO short straight key (ISO 3019/2-E32N for M pilot only) 1 - SAE-C straight key 2 - SAE-C 14 tooth spline 8 - SAE-BB, 15 tooth spline 9 Shaft seal, prime mover end S - Single, one-way D - Double, two-way 10 Pump design number 11 - (Subject to change. Installation dimensions unaltered for design numbers 10 to 19 inclusive. ) 11 Pressure control type C - Compensator, 140-280 bar (2000-4000 psi) CM - Compensator, 35-140 bar (500-2000 psi) IC - CETOP 3 interface compensator, 20 bar factory differential pressure setting (QI and QP models only) 12 Factory compensator pressure setting Blank - Leave blank for IC controls only 7-70 bar (1015 psi) normal CM7 setting (all pump sizes) 23-230 bar (3335 psi) normal C23 setting (63, 81, 106, 141 models) 25-250 bar (3625 psi) normal C25 setting (57, 74, 98, 131 models) 13 Optional pressure control functions Blank - Leave blank for basic compensator controls of IC models. V - Load sensing, 20 bar (290 psi) factory differential pressure setting T - Torque limiting control (Used with sections 14 and 15. VT - Load sensing with torque limiting VB - Load sensing with internal bleed down (0.15 dia. orifice) VBT- Load sensing with internal bleed down and torque limiting 14 Torque limiting control pressure setting Blank - Leave blank if no torque limiting control is used 4 - Standard minimum 40 bar setting of T torque control option 15 Torque limiting control summation Blank - Standard torque control S - Optional torque control with summation feature 16 Control design number 31 - All control options 17 Special feature suffix 031- Mounting with SAE-A, 2-bolt cover plate 130- PVH57/63 with SAE-B, 4.00 inch dia. pilot, 2/2-bolt mount. Both 2-bolt patterns are rotated 45 degrees from port center line. Printed in U.S.A.